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SECTION 4

UNDER VEHICLE

UNDER VEHICLE INSPECTION

Raise the vehicle to overhead height to perform all inspections in this section.
Visually inspect vehicle under carriage for looseness, missing components and line routing and clipping, and fluid leaks. - Tighten clamps, couplings

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1. STEERING GEAR AND LINKAGE

Check steering gear and linkage.

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2. PROPER TIE ROD CLAMP POSITION

Check tie rod clamp.

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3. EXHAUST SYSTEM FOR PROPER ALIGNMENT AND CLEARANCE

Check exhaust system.

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4. FRONT AND REAR SUSPENSION

Check front and rear suspension.

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Front suspension

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Rear suspension

5. CHECK AXLE AND MANUAL TRANSMISSION FLUID LEVEL


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6. BRAKE SYSTEM

Check brake fluid, brake cylinder, pipes, hoses and parking brake. ABS should be checked, if adopted.

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7. FUEL SYSTEM

Check the fuel tank, fuel pump, connection of fuel hoses and pipes, fuel injectors, fuel gauge and canister.

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8. DRIVE SHAFT OF FRONT DRIVE AXLES

Check the drive shaft for rust, damage, bend and assembly condition.

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9. VISUALLY INSPECT WHEEL STUD AND FLANGE NUTS

Taking off the wheel covers, and check wheel studs and flange nuts.
Torque of wheel stud: 12 kgf•m (120 N·m)

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10. INFLATE TIRES TO SPECIFIED PRESSURE

Check inflation pressure of tires.
[kPa(psi)]
Tire size
Front
Rear
KALOS
155/80 R13
210(30)
210(30)
175/70 R13
210(30)
210(30)
185/60 R14
210(30)
210(30)
NUBIRA/LACETTI
175/70 R14
207(30)
207(30)
185/65 R14
207(30)
207(30)
195/55 R15
207(30)
207(30)
TACUMA/REZZO
185/70 R14
220(32)
220(32)
195/60 R15
220(32)
220(32)
195/70 R14
210(30)
210(30)
EVANDA
205/65 R15
230(33)
210(30)
205/55 R16
210(30)
210(30)

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