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SECTION 5B1

TRANSMISSION / TRANSAXLE (FIVE-SPEED MANUAL TRANSAXLE: D16, D20)

FIVE-SPEED M/T(D16, D20) - MANUAL TRANSAXLE (561)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
GSL
DSL
1
. TRANSAXLE ASSEMBLY - REPLACE
5610100
4.1
INC : Replace clutch release bearing necessary
.
.
.
. B - CLUTCH PRESSURE PALTE AND DRIVEN REMOVE AND REINSTALL
561010B
0.5
. C - CLUTCH ACTUATOR CYLINDER
561010C
0.4
. D - FLYWHEEL REMOVE AND REINSTALL
561010D
0.5
. E - CLUTCH ACTUATOR CYLINDER PIPE
561010E
0.2
. F - ATTACH AND REATTACH TRANSMISSION FROM/TO TRAUSMISSION HOLDER
561010F
0.3
2
. TRANSAXLE ASSEMBLY - OVERHAUL
5610300
5.5
INC : Replace clutch release bearing necessary
.
.
.
. B - DIFFERENTIAL REMOVE AND REINSTALL
561030B
0.7
. C - DIFFERENTIAL OVERHAUL
561030C
0.4
. D - BOTH SEAL RING FOR TRANSMISSION DRIVE SHAFT REPLACEMENT
561030D
0.3
. E - DIFFERENTIAL REPLACEMENT
561030E
0.7
3
. TRANSMISSION FLUID - REPLACE
5610500
0.3
4
. TRANSMISSION FLUID LEVEL INSPECTION - REPLACE
5610800
0.2
5
. BEARING IN CLUTCH HOUSING - REPLACE
5612200
. A - REPLACE ANOTHER BEARING
561220A
6
. CLUTCH HOUSING - REPLACE
5612500
J300 : CRUZE

FIVE-SPEED M/T(D16, D20) - TRANSAXLE GEAR (563)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
GSL
DSL
1
. GEAR, 5TH SPEED - REPLACE
5630100
.
.
INC : Shim selection time
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
2
. GEAR, 4TH SPEED - REPLACE
5630300
.
.
INC : Shim selection time
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
3
. GEAR, 3RD SPEED - REPLACE
5630500
.
.
INC : Shim selection time
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
4
. GEAR, 2ND SPEED - REPLACE
5630700
.
.
INC : Shim selection time
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
5
. GEAR, 1ST SPEED - REPLACE
5630900
.
.
INC : Shim selection time
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
6
. SHAFT, TRANSAXLE MAIN - REPLACE
5631100
.
.
INC : Shim selection time
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
7
. SYNCHRONIZERS (5TH) - REPLACE
5631300
.
.
INC : Shim selection time
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
8
. SYNCHRONIZERS (3RD-4TH) - REPLACE
5631500
.
.
INC : Shim selection time
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
9
. SYNCHRONIZERS (1ST-2ND) - REPLACE
5631700
.
.
INC : Shim selection time
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
10
. SYNCHROMZERS - REPLACE
5631800
5.5
. A - DIFFENRTIAL REMOVE AND RENSTALL
563180A
0.8
11
. GEAR, SLIDING - REPLACE
5631900
.
.
INC : Shim selection time
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
J300 : CRUZE

FIVE-SPEED M/T(D16, D20) - TRANSAXLE GEAR (563)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
GSL
DSL
12
. SLEEVE, SHIFT - REPLACE
5632100
INC : Shim selection time
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
13
. SLEEVE, 5TH SPEED SHIFT - REPLACE
5632300
INC : Shim selection time
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
J300 : CRUZE

FIVE-SPEED M/T(D16, D20) - REVERSE & COUNTER GEAR (564)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
GSL
DSL
1
. SHAFT AND/OR GEARS, INPUT (5TH) - REPLACE
5640100
INC : Shim selection time
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
2
. SHAFT AND/OR GEARS, INPUT (INPUT CLUSTER GEAR) - REPLACE
5640300
INC : Shim selection time
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
3
. SHAFT AND/OR GEARS, INPUT (INPUT SHAFT) - REPLACE
5640500
INC : Shim selection time
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
4
. HOUSING, BEARING PLATE - REPLACE
5640700
INC : Shim selection time
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
5
. IDLER ASSEMBLY, REVERSE - REPLACE
5640900
J300 : CRUZE

FIVE-SPEED M/T(D16, D20) - BEARING PLATE (565)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
GSL
DSL
1
. GASKET FOR END SHIELD COVER - REPLACE
5650100
0.5
2
. GASSKET FOR END SHIELD - REPLACE
5650300
2.5
. A - END SHIELD
565030A
1.1
3
. SLEEVE, DETENT - REPLACE
5650500
4
. BOLT, STRAIN ROD - REPLACE
5650700
5
. FORK, GEARSHIFT SLIDING - REPLACE
5650900
6
. BEARING IN TRANSMISSION HOUSING - REPLACE
5651100
. A - ANOTHER BEARING
565110A
J300 : CRUZE

FIVE-SPEED M/T(D16, D20) - GEAR SHIFT COVER & FORK (566)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
GSL
DSL
1
. COVER AND/OR GASKET, TRANS - REPLACE
5660100
2
. FORK AND/OR SHAFT, SHIFT (1ST-2ND) - REPLACE
5660300
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
3
. FORK AND/OR SHAFT, SHIFT (3RD-4TH) - REPLACE
5660500
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
4
. FORK AND/OR SHAFT, SHIFT (5TH) - REPLACE
5660700
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
5
. FORK AND/OR SHAFT, SHIFT (REVERSE) - REPLACE
5660900
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
6
. LEVER, REV SHFT - REPLACE
5661000
7
. TRANSAXLE HOUSING - REPLACE
5661100
5.5
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
J300 : CRUZE

FIVE-SPEED M/T(D16, D20) - DIFFERENTIAL GEAR (567)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
GSL
DSL
1
. DIFFERENTIAL - REPLACE
5670100
4.8
INC : Inner axle oil seal, outer axle oil seal replace
.
.
.
. DIFFERENTAL - OVERHAUL
5670200
4.5
2
. SIDE BEARINGS - REPLACE
5670300
INC : Inner axle oil seal, outer axle oil seal replace
.
.
.
3
. RING GEAR - REPLACE
5670500
INC : Inner axle oil seal, outer axle oil seal replace
.
.
.
4
. PINIONS AND SIDE GEARS - REPLACE
5670700
INC : Inner axle oil seal, outer axle oil seal replace
.
.
.
5
. SPEEDOMETER GEAR - REPLACE
5670900
INC : Inner axle oil seal, outer axle oil seal replace
.
.
.
6
. DIFFERENTIAL HOUSING - REPLACE
5671100
INC : Inner axle oil seal, outer axle oil seal replace
.
.
.
7
. FRONT WHEEL DRIVE SHAFT SEAL - REPLACE
.
.
.
Right
5671300
0.5
Left
5671400
0.5
Both
5671500
.
.
8
. DIFFERENTIAL RING AND/OR FLANGE - REPLACE
5671700
9
. BOTH BEARING IN DIFFERENTIAL GEAR - REPLACE
5671900
J300 : CRUZE

FIVE-SPEED M/T(D16, D20) - SHIFT CONTROL (569)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
GSL
DSL
1
. LINKAGE - REPLACE
5690100
2
. KNOB, GEARSHIFT LEVER - REPLACE
5690300
3
. TRANSMISSION CONTROL - REPLACE
5690500
0.8
4
. SEAL AND/OR BOOT, FLOOR MOUNTED GEARSHIFT - REPLACE
5690700
5
. MANUAL TRANSMISSION SHIFT LEVER AND SELECTOR
5690800
0.2
. LEVER CABLE - ADJUSTMENT
.
.
.
6
. MANUAL TRANSMISSION SHIFT LEVER AND SELECTOR LEVER CABLE - REPLACE
5690900
1.2
INC : Adjust linkage
.
.
.
7
. ROD, GEARSHIFT CONTROL - REPLACE
5691100
J300 : CRUZE


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