To the top of the document
Cruze/Orlando
To Previous Page To Next Page
GMDE Start Page Load static TOC Load dynamic TOC Help?

SECTION 1B2

DIESEL SOHC ENGINE MECHANICAL

DIESEL SOHC ENGINE MECH. — SOHC ENGINE UNIT

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
2.0 DSL
1
. ENGINE ASSEMBLY OVERHAUL D33
1110100
10.7
Measure Cylinder Head
111010D
0.8
Overhaul Cylinder Head (Cylinder Head Detached)
111010E
3.1
Overhaul oil pump (oil pump detached)
111010F
0.2
Replace camshaft
111010G
0.4
Replace Cylinder Head (Cylinder Head Detached)
111010H
2.1
2
. ENGINE ASSEMBLY OVERHAUL 6T45
1110300
10.2
Measure Cylinder Head
111030D
0.8
Overhaul Cylinder Head (Cylinder Head Detached)
111030E
3.1
Overhaul oil pump (oil pump detached)
111030F
0.2
Replace camshaft
111030G
0.4
Replace Cylinder Head (Cylinder Head Detached)
111030H
2.1
3
. REPLACE ENGINE WITH EXCHANGE ENGINE — DIESEL ENGINE MT
1110200
10.7
4
. REPLACE ENGINE WITH EXCHANGE ENGINE — DIESEL ENGINE AT
1110400
10.2
5
. ENGINE REMOVAL AND INSTALLATION (D16-5)
1110600
.
Remove and inst manual gearbox from/on engine
111060A
.
Remove and inst automatic transmission with torque converter from/on engine
111060B
.
6
. ENGINE REMOVAL AND INSTALLATION (D16-5)
1110700
.
Remove and inst manual gearbox from/on engine
111070A
.
Remove and inst automatic transmission with torque converter from/on engine
111070B
.
7
. ENGINE REPLACEMENT (D33)
1110800
4.0
Remove And Inst Manual Gearbox From/On Engine
111080D
1.3
Replace one piston and/or con-rod
111080F
.
Replace piston rings
111080G
.
J300 : Cruze / J309 : Orlando

DIESEL SOHC ENGINE MECH. — SOHC ENGINE UNIT

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
2.0 DSL
8
. ENGINE REPLACEMENT (6T45)
1110900
3.5
Remove And Inst Automatic Transmission From/On Engine
111090E
1.4
Replace one piston and/or con-rod
111090F
.
Replace piston rings
111090G
.
9
. ENGINE OIL AND OIL FILTER REPLACEMENT
1112200
0.3
J300 : Cruze / J309 : Orlando

DIESEL SOHC ENGINE MECH. — BELT SYSTEM

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
2.0 DSL
1
. GENERATOR AND AIR CONDITIONING COMPRESSOR AND POWER STEERING PUMP BELT REPLACEMENT
1132200
0.3
2
. DRIVE BELT IDLER PULLEY REPLACEMENT
1132300
0.6
3
. DRIVE BELT TENSIONER REPLACEMENT
1132400
0.4
4
. POWER STEERING PUMP BELT REPLACEMENT
1132700
.
J300 : Cruze / J309 : Orlando

DIESEL SOHC ENGINE MECH. — ENGINE BLOCK

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
2.0 DSL
1
. WATER-IN-FUEL DRAINING
1210100
0.2
2
. OIL LEVEL INDICATOR REPLACEMENT
1210200
0.1
3
. OIL LEVEL INDICATOR TUBE REPLACEMENT
1210300
0.3
4
. ENGINE OIL PRESSURE INDICATOR SWITCH REPLACEMENT
1211500
.
J300 : Cruze / J309 : Orlando

DIESEL SOHC ENGINE MECH. — CRANKSHAFT & PISTON

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
2.0 DSL
1
. CRANKSHAFT REAR OIL SEAL REPLACEMENT (6T45)
1220200
6.1
2
. CRANKSHAFT REAR OIL SEAL REPLACEMENT (D33)
1220400
4.5
3
. PISTON, CONNECTING ROD, AND BEARING REMOVAL AND INST
1220800
.
Replace One Piston And/Or Con-Rod
122080A
.
Replace An Additional Piston And/Or Con-Rod
122080C
.
Replace Piston Rings
122080D
.
4
. CRANKSHAFT REMOVAL AND INST (D33)
1221100
9.5
Measure Crankshaft
122110L
1.3
5
. CRANKSHAFT REMOVAL AND INST (6T45)
1221200
.
Measure Crankshaft
122120L
.
6
. CRANKSHAFT BALANCER REPLACEMENT
1221400
3.1
7
. ENGINE FLYWHEEL REPLACEMENT
1221700
5.2
Rear Crankshaft Seal Ring Replacement
122170A
0.2
Replace Rear Crankshaft Seal Ring
122170B
.
8
. PISTONS AND CONNECTING RODS, — REMOVE AND REINST — DIESEL ENGINE
1221800
10.3
Replace one additional piston and/or connecting rod
122180A
0.3
Replace one piston and/or connecting rod
122180B
0.3
Replace piston rings
122180C
0.7
9
. AUTOMATIC TRANSMISSION FLEX PLATE REPLACEMENT
1221900
5.7
Rear Crankshaft Seal Ring Replacement
122190D
0.2
J300 : Cruze / J309 : Orlando

DIESEL SOHC ENGINE MECH. — OIL SUMP & PUMP

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
2.0 DSL
1
. OIL FILTER ELEMENT — REPLACE — DIESEL ENGINE
1231100
0.2
2
. OIL FILTER ADAPTER AND OIL COOLER ASSEMBLY REPLACEMENT
1231200
0.5
3
. HOUSING, OIL FILTER AND COOLER REPLACEMENT
1231400
6.0
4
. SUMP REPLACEMENT
1231500
2.9
Oil Pan Replacement
123150A
0.2
5
. ENGINE OIL COOLER REPLACEMENT
1231600
0.5
6
. OIL PUMP COVER WITH OIL PUMP REPLACEMENT
1231700
6.0
Overhaul Oil Pump
123170A
0.2
7
. OIL PUMP — OVERHAUL
1231800
6.1
8
. OIL PUMP SUCTION PIPE REPLACEMENT
1232100
2.9
9
. ENGINE OIL LEVEL SENSOR REPLACEMENT
1232200
.
10
. CRANKSHAFT FRONT OIL SEAL REPLACEMENT
1232300
.
11
. ENGINE OIL PRESSURE CHECK
1232400
2.4
12
. OIL FLOW CHECK VALVE REPLACEMENT
1232600
.
13
. OIL PRESSURE RELIEF VALVE REPLACEMENT
1232700
0.3
14
. SEAL RING — OIL PUMP REPLACEMENT
1232900
6.0
15
. POSITIVE CRANKCASE VENTILATION VALVE HOSE REPLACEMENT
1233700
.
16
. ENGINE OIL FILLER CAP — REPLACE — DIESEL ENGINE
1233800
0.1
17
. ENGINE OIL COOLER INLET PIPE REPLACEMENT
1234000
0.4
18
. ENGINE OIL COOLER OUTLET PIPE REPLACEMENT
1234100
0.4
J300 : Cruze / J309 : Orlando

DIESEL SOHC ENGINE MECH. — CYLINDER HEAD

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
2.0 DSL
1
. COMPRESSION CHECK
1311100
.
2
. VALVE ROCKER ARMS — REPLACE — DIESEL ENGINE
1312100
3.8
3
. CYLINDER HEAD GASKET REPLACEMENT
.
.
Cylinder Head Removal and Installation
1312300
5.0
Adjust valve clearance
131230A
.
4
. CYLINDER HEAD REMOVAL AND INSTALLATION
1312400
.
Adjust Valve Clearance
131240A
.
Measure Cylinder Head
131240B
.
Remove and Inst Attaching Parts
131240C
.
Cylinder Head Replacement
131240D
.
Replace or repair one valve
131240E
.
Replace or repair one additional valve
131240F
.
5
. CYLINDER HEAD — REMOVE AND REINST — DIESEL ENGINE
1312500
5.0
Cylinder Head Replacement
131250C
2.1
Measure cylinder head
131250D
0.8
Overhaul cylinder head
131250E
3.1
Replace or repair one additional valve
131250F
0.4
Replace or repair one valve
131250G
0.4
6
. REMOVE AND REINST VALVE SPRING
1312900
4.1
Adjust valve clearance (hydraulic tappet)
131290E
0.2
Remove and reinst valve springs
131290F
0.7
7
. VALVE CLEARANCE ADJUSTMENT
1313000
.
8
. VALVE STEM OIL SEAL AND VALVE SPRING REPLACEMENT
1313400
.
9
. VALVE BRIDGES, REPLACE — DIESEL ENGINE
1313600
3.8
10
. HYDRAULIC VALVE LASH ADJUSTER REPLACEMENT
1313800
3.9
Adjust valve clearance
131380A
.
J300 : Cruze / J309 : Orlando

DIESEL SOHC ENGINE MECH. — CYLINDER HEAD

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
2.0 DSL
11
. ENGINE COOLANT TEMPERATURE SENSOR REPLACEMENT (ENGINE BLOCK) (THERMOSTAT HOUSING)
1314100
0.3
12
. VALVE STEM SEALS — REPLACE — DIESEL ENGINE
1314200
4.5
13
. ENGINE COOLANT TEMPERATURE SENSOR REPLACEMENT (RADIATOR) (1.6L LXV, 1.6 LXT AND 1.8L 2H0)
1314400
.
J300 : Cruze / J309 : Orlando

DIESEL SOHC ENGINE MECH. — CAM SUPPORT & SHAFT

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
2.0 DSL
1
. CAMSHAFT COVER REPLACEMENT
1322100
1.8
2
. CAMSHAFT REPLACEMENT
1322300
3.8
Adjust valve clearance (hydraulic tappet)
132230D
0.2
Replace one other, or tappets/hydraulic tappets
132230E
.
Replace one tappet/hydraulic tappet
132230F
.
3
. INTAKE CAMSHAFT REPLACEMENT
1322400
.
Replace one tappet/hydraulic tappet
132240D
.
Replace one other, or tappets/hydraulic tappets
132240E
.
Adjust Valve Clearance
132240F
.
4
. EXHAUST CAMSHAFT REPLACEMENT
1322600
.
Replace One Tappet/hydraulic Tappet
132260D
.
Replace One Additional or Valve Tappets
132260E
.
Adjust Valve Clearance
132260F
.
5
. ENGINE (IGNITION COIL) COVER REPLACEMENT
1322800
0.2
6
. CAMSHAFT SEAL REPLACEMENT
1322900
.
Replace one further seal ring
132290A
.
7
. CAMSHAFT FRONT OIL SEAL — REPLACEMENT
1323000
2.4
J300 : Cruze / J309 : Orlando

DIESEL SOHC ENGINE MECH. — TIMING COVER

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
2.0 DSL
1
. CRANKSHAFT PULLEY REPLACEMENT
1332100
0.4
2
. TIMING BELT CENTER FRONT COVER REPLACEMENT
1332200
.
3
. TIMING BELT REAR COVER REPLACEMENT
1332300
2.6
4
. TIMING BELT REPLACEMENT
1332500
2.3
Timing Belt Idler Pulley Replacement
133250C
0.2
crankshaft sprocket replacement
133250D
0.2
Timing Belt Tensioner Replacement
133250E
0.2
Water Pump Replacement
133250F
0.2
5
. EXHAUST CAMSHAFT REPLACEMENT
1322600
.
Replace one additional or valve tappets (hydrotappet)
132260A
.
Replace one tappet/hydraulic tappet
132260B
.
Adjust valve clearance (hydraulic tappet)
132260C
.
6
. TIMING BELT ADJUSTMENT
1332700
2.3
7
. TIMING BELT TENSIONER REPLACEMENT
1332900
2.3
8
. CRANKSHAFT SPROCKET REPLACEMENT
1333100
2.4
9
. CAMSHAFT GEAR REPLACEMENT
1333300
2.3
Replace one further camshaft gear
133330A
.
10
. WATER PUMP REPLACEMENT
1333500
2.5
11
. WATER PUMP PULLEY REPLACEMENT
1333600
.
12
. CRANKSHAFT POSITION SENSOR
1333700
0.4
13
. CAMSHAFT POSITION SENSOR REPLACEMENT
1333800
0.3
14
. TIMING BELT IDLER PULLEY REPLACEMENT
1333900
2.3
J300 : Cruze / J309 : Orlando

DIESEL SOHC ENGINE MECH. — TIMING COVER

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
2.0 DSL
15
. TIMING BELT UPPER FRONT COVER REPLACEMENT
1334200
0.7
16
. TIMING BELT LOWER FRONT COVER REPLACEMENT
1334300
0.8
17
. ACTUATOR EXHAUST CAMSHAFT REPLACEMENT
1336400
.
18
. ACTUATOR INLET CAMSHAFT REPLACEMENT
1336500
.
19
. CAMSHAFT POSITION ACTUATOR ADJUSTER REPLACEMENT
1336800
.
20
. EXHAUST CAMSHAFT POSITION ACTUATOR ADJUSTER REPLACEMENT
1336900
.
J300 : Cruze / J309 : Orlando

DIESEL SOHC ENGINE MECH. — ENGINE & TRANSAXLE MOUNT

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
2.0 DSL
1
. ENGINE MOUNT REPLACEMENT — RIGHT SIDE
1380100
.
2
. ENGINE MOUNT BRACKET REPLACEMENT — RIGHT SIDE
1380300
1.0
3
. TRANSMISSION MOUNT REPLACEMENT — LIFT SIDE
1380500
0.9
4
. TRANSMISSION REAR MOUNT REPLACEMENT
1380700
0.5
5
. TRANSMISSION FRONT MOUNT REPLACEMENT
1381200
0.4
6
. TRANSMISSION MOUNT BRACKET REPLACEMENT - REAR
1381300
0.4
7
. ENGINE SIGHT SHIELD REPLACEMENT
1382100
.
8
. ENGINE LEAK TEST (CO CONCENTRATION IN COOLANT)
1410100
.
J300 : Cruze / J309 : Orlando


To Previous Page To Next Page
© Copyright Chevrolet Europe. All rights reserved