Orlando

Charge Air Cooler Inlet Hose Replacement - 2.0L Diesel LNP

1. Remove the battery cover. Refer to Battery Cover Replacement .
2. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection : without Start/Stop System .



3. Remove the 2 charge air cooler inlet hose nuts (1).
4. Remove the charge air cooler inlet hose (3) from the turbocharger and remove the gasket (2).
5. Remove the inlet air duct. Refer to Inlet Air Duct Replacement .



6. Disconnect the air conditioning refrigerant pressure sensor wiring harness plug from the air conditioning condenser.
7. Unclip the 2 radiator protector fenders (2) from the radiator (1).



8. Remove the 3 power steering fluid cooling pipe loop bracket hose clamp nuts (2, 4).
9. Remove the 2 power steering fluid cooling pipe loop bracket bolts (3, 6).
10. Remove the 2 power steering fluid cooling pipe loop brackets (1).
11. Remove the radiator air seal .



12. Remove the charge air cooler inlet hose (1) from the charge air cooler (2).
13. Remove the radiator upper brackets. Refer to Radiator Upper Bracket Replacement .



14. Unclip the air conditioning condenser (2) from the charge air cooler .
15. Hang the air conditioning condenser (2) aside and secure with safety belts.

Note: Move the radiator forward to remove the charge air cooler inlet hose.

16. Remove the charge air cooler inlet hose (1) downwards from the vehicle.

Note: Move the radiator forward to install the charge air cooler inlet hose.

1. Position the charge air cooler inlet hose (1) to the vehicle.
2. Install the air conditioning condenser (2) to the charge air cooler.



3. Install the charge air cooler inlet hose (1) to the charge air cooler (2).
4. Install the radiator upper brackets. Refer to Radiator Upper Bracket Replacement .

Caution: Refer to Fastener Caution in the Preface section.




5. Install the 2 power steering fluid cooling pipe loop brackets (1).
6. Install the 2 power steering fluid cooling pipe loop bracket bolts (3, 6) and tighten to 9 N·m (80 lb in).
7. Install the 3 power steering fluid cooling pipe loop bracket hose clamp nuts (2, 4) and tighten to 9 N·m (80 lb in).
8. Install the radiator air seal .



9. Clip in the 2 radiator protector fenders (2) to the radiator (1).
10. Connect the air conditioning refrigerant pressure sensor wiring harness plug to the air conditioning condenser.
11. Install the inlet air duct. Refer to Inlet Air Duct Replacement .



12. Install a NEW gasket (2).
13. Install the charge air cooler inlet hose (3) to the turbocharger.
14. Install the 2 charge air cooler inlet hose nuts (1) and tighten to 22 N·m (16 lb ft).
15. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection : without Start/Stop System .
16. Install the battery cover. Refer to Battery Cover Replacement .