Spark

Shift Shaft and Fork Assemblies Disassemble

1. Remove the gear unit. Refer to Transmission Disassemble .
2. Remove the 1st-2nd gear shift shaft assembly from the gear unit.
3. Fix the shift shaft assembly into a vice with a protector.

Note: Mark the place and direction of the selector fork and yoke before removing them. This will aid the reassembly

4. Remove the 1st-2nd gear shift yoke pin (1) using a pin punch and a hammer.
5. Remove the 1st-2nd gear shift yoke (2).
6. Remove the 1st-2nd gear selector fork pin (3) using a pin punch and a hammer.
7. Remove the 1st-2nd gear selector fork (4).

1. Remove the gear unit. Refer to Transmission Disassemble .
2. Remove the 3rd-4th gear shift shaft assembly from the gear unit.
3. Fix the 3rd-4th gear shift shaft assembly into a vice with a protector.
4. Remove the 3rd-4th gear selector fork pin (1) using a pin punch and a hammer.
5. Remove the 3rd-4th gear selector fork (2).
6. Remove the 3rd-4th gear shift yoke pin (3) using a pin punch and a hammer.
7. Remove the 3rd-4th gear shift yoke (4).

1. Remove the gear unit. Refer to Transmission Disassemble .
2. Remove the 5th-reverse gear shift shaft assembly from the gear unit.
3. Remove the shift shaft not installed with yoke by pushing (1).
4. Remove the 5th-reverse gear ball (3) and the reverse shift guide ball and spring (2) from the reverse shift arm.
5. Fix the shift shaft assembly into a vice with a protector.



6. Remove the reverse gear shift arm pin (1) using a pin punch and hammer.
7. Remove the reverse gear shift arm (2).
8. Remove the 5th gear shift yoke pin (3) using a pin punch and a hammer.
9. Remove the 5th gear shift yoke (4).