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Low Clutch Assemble

Special Tools

DT-47524 Low Clutch Spring Compressor

For equivalent regional tools, refer to Special Tools .


    2309002

    Note: 

       • Apply ATF to the new O-ring.
       • Be careful not to twist or misalign the O-ring when inserting the low clutch piston.

  1. Replace the O-rings (1, 2) with new ones, then install them to the low clutch piston (3).
  2. Install the low clutch piston to the low clutch drum (4).

    3. 2308984

    Note: Be careful not to distort the cancel cover when pressing it into position using DT-47524 low clutch spring compressor.

    Note: 

       • Ensure that the circlip fits snugly into the drum groove.
       • Ensure that the circlip opening is not aligned with the stopper.
       • Ensure that the circlip opening is aligned with the concave aperture.

  3. Install the return spring (3) and the cancel cover (2).
  4. Press the cancel cover using DT-47524 low clutch spring compressor (4) and install the circlip (1).

    5. 2308980

    Note: Before using a new low clutch plate set, soak it in ATF for more than 2 hours.

    Note: Note the direction of the cushion plate.

  5. Assemble with the cushion plate periphery touching the low clutch.
  6. Install the cushion plate (5), 7 separator plates (4), 7 friction plates (3) and the retaining plate (2) to the low clutch drum (6).
  7. Install the snap ring (1).

    8. 2309006
  8. Using a thickness gauge (1), measure the clearance between the circlip (2) and the retaining plate (3).

    9. Clearance Specification

        • Specification standard is 0.8--1.1 mm (0.03--0.04 in).
        • Specification application limit is 1.3 mm (0.05 in).

    2309013
  9. If the application limit is exceeded, replace the friction plates (2) and the separator plates (3) with new ones, and select a suitable retaining plate (1) so that the specified clearance will be obtained.
  10. If the clearance is less than the application limit, select a suitable retaining plate so that the clearance will fall within the desired range.

    11. 2309063

    Note: Close the other holes when blowing air using an air gun (1).

  11. Blow air into the oil inlet of low clutch drum (2) and check the functioning of the piston.
   


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