Spark

Radiator Mounting Stud Repair

Note: In this vehicle, mounting pin repair system is only applied to lower side of the radiator, not upper.

Note: If the radiator is leaky, replace it. Refer to Radiator Replacement .

1. Pressure test the cooling system. Refer to Cooling System Leak Testing .



2. Grind the fracture surface (1) with a proper tool.
3. Drill a persistent hole in centre of the fracture surface, using a 6 mm (0.24 in) drill.



4. Install the new radiator mounting pin (2).

•	Install the nut (3).

Caution: Refer to Fastener Caution in the Preface section.

Note: Bolt should not be longer than 35 mm (1.38 in).

•	Install the radiator mounting pin (2) with the bolt (1) and tighten to 5 N·m (45 lb in).