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SECTION 5B3

TRANSMISSION / TRANSAXLE (FIVE-SPEED MANUAL TRANSAXLE: D24, D33)

G165B01
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FIVE-SPEED M/T(D24, D33) - MANUAL TRANSAXLE (561)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
S1
S2
N
L1
L2
DSL
GSL
DSL
1
. TRANSAXLE ASSEMBLY - REPLACE
5610100
3.8
3.2
3.5
INC : Replace clutch release bearing necessary
.
.
.
.
.
.
.
. TRANSAXLE ASSEMBLY - OVERHAUL
5610300
7.6
7.0
7.3
INC : Replace clutch release bearing necessary
.
.
.
.
.
.
.
. TRANSAXLE OIL - REPLACE
5610500
0.4
0.4
0.4
S1 : T200(AVEO / KALOS / BARINA), S2 : T250(AVEO), N : NUBIRA / LACETTI / FORENZA / OPTRA/VIVA, L1 : EVANDA / EPICA, L2 : EPICA

G155B02
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FIVE-SPEED M/T(D24, D33) - TRANSAXLE GEAR (563)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
S1
S2
N
L1
L2
DSL
GSL
DSL
1
. GEAR, OUTPUT - 5TH SPEED (DRIVEN) - REPLACE
5630100
6.0
5.4
5.7
2
. GEAR, INPUT - 5TH SPEED (DRIVING) - REPLACE
5630200
5.9
5.3
5.6
3
. GEAR, OUTPUT - 4TH SPEED (DRIVEN)- REPLACE
5630300
5.8
5.2
5.5
4
. GEAR,INPUT - 4TH SPEED (DRIVING) - REPLACE
5630400
5.7
5.1
5.4
5
. GEAR, OUTPUT - 3TH SPEED (DRIVEN)- REPLACE
5630500
5.9
5.3
5.6
6
. GEAR, INPUT - 3TH SPEED (DRIVING) - REPLACE
5630600
5.8
5.2
5.5
7
. GEAR, INTERMEDIATE-2TH SPEED (DRIVING) - REPLACE
5630700
5.8
5.2
5.5
8
. GEAR, INTERMEDIATE-1TH SPEED (DRIVING) - REPLACE
5630900
5.8
5.2
5.5
9
. SHAFT, TRANSAXLE INPUT - REPLACE
5631000
6.0
5.4
5.7
10
. SHAFT, TRANSAXLE OUTPUT - REPLACE
5631100
6.2
5.6
5.9
11
. GEAR, REVERSE (DRIVEN ) - REPLACE
5631200
6.2
5.5
5.8
S1 : T200(AVEO / KALOS / BARINA), S2 : T250(AVEO), N : NUBIRA / LACETTI / FORENZA / OPTRA/VIVA, L1 : EVANDA / EPICA, L2 : EPICA

G155B02
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FIVE-SPEED M/T(D24, D33) - TRANSAXLE GEAR (563)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
S1
S2
N
L1
L2
DSL
GSL
DSL
12
. SYNCHRONIZERS ( 5TH / REVERSE ) - REPLACE
5631300
6.0
5.4
5.7
13
. GEAR, INTERMEDIATE - REPLACE
5631400
5.8
5.2
5.5
14
. SYNCHRONIZERS ( 3RD-4TH ) - REPLACE
5631500
5.8
5.2
5.5
15
. SYNCHRONIZERS ( 1ST-2ND ) - REPLACE
5631700
5.8
5.2
5.5
S1 : T200(AVEO / KALOS / BARINA), S2 : T250(AVEO), N : NUBIRA / LACETTI / FORENZA / OPTRA/VIVA, L1 : EVANDA / EPICA, L2 : EPICA

G155B03
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FIVE-SPEED M/T(D24, D33) - BEARING PLATE (565)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
S1
S2
N
L1
L2
DSL
GSL
DSL
1
. REAR COVER, TRANSAXLE - REPLACE
5650100
0.5
0.5
0.5
2
. TRANSMISSION FLUID COLLECTOR PIPE - REPLACE
5650200
0.5
0.5
0.5
3
. BEARING, BALL GROOVE - REPLACE
5650400
4.9
4.3
4.6
4
. OIL DRAIN CHANNEL - REPLACE
5650600
4.6
4.0
4.3
5
. MAGNET, T/A HOUSHING - REPLACE
5650800
4.6
4.0
4.3
6
. RAIL, IDLE SHIFT - REPLACE
5651000
4.8
4.2
4.5
S1 : T200(AVEO / KALOS / BARINA), S2 : T250(AVEO), N : NUBIRA / LACETTI / FORENZA / OPTRA/VIVA, L1 : EVANDA / EPICA, L2 : EPICA

G155B04
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FIVE-SPEED M/T(D24, D33) - GEAR SHIFT COVER & FORK (566)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
S1
S2
N
L1
L2
DSL
GSL
DSL
1
. SHIFT SHAFT ASSEMBLY - REPLACE
5660200
4.3
3.7
4.0
2
. CONTROL LEVER, SELECT - REPLACE
5660400
0.4
0.4
0.4
3
. TRANSAXLE CASE - REPLACE
5661100
5.1
4.5
4.8
4
. CLUTCH CASE - REPLACE
5661300
4.6
4.0
4.3
S1 : T200(AVEO / KALOS / BARINA), S2 : T250(AVEO), N : NUBIRA / LACETTI / FORENZA / OPTRA/VIVA, L1 : EVANDA / EPICA, L2 : EPICA

G155B05_
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FIVE-SPEED M/T(D24, D33) - DIFFERENTIAL GEAR (567)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
S1
S2
N
L1
L2
DSL
GSL
DSL
1
. DIFFERENTIAL ASSEMBLY - REPLACE
5670100
4.8
4.2
4.5
INC : Inner axle oil seal, outer axle oil seal replace
.
.
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
.
.
2
. SEALS, AXLE (TRANSAXLE) - REPLACE (RIGHT)
.
.
.
.
.
.
.
Right
5671300
0.9
0.9
0.9
Left
5671400
0.9
0.9
0.9
Both
5671500
1.6
1.6
1.6
3
. DIFFERENTIAL RACE AND/OR SHIM - REPLACE
5671700
5.1
4.5
4.8
4
. DRAIN PLUG, TRANSAXLE FLUID - REPLACE
5671800
0.2
0.2
0.2
S1 : T200(AVEO / KALOS / BARINA), S2 : T250(AVEO), N : NUBIRA / LACETTI / FORENZA / OPTRA/VIVA, L1 : EVANDA / EPICA, L2 : EPICA

G155B06
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FIVE-SPEED M/T(D24, D33) - SHIFT CONTROL (569)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
S1
S2
N
L1
L2
DSL
GSL
DSL
1
. LEVER, GEARSHIFT CONTROL ASSEMBLY - REPLACE
5690500
0.8
0.6
0.6
2
. CABLE LOCK PIN, CONTROL ASSEMBLY - REPLACE
5690600
0.5
0.3
0.3
3
. CONTROL ASSEMBLY, FLOOR MOUNTED GEARSHIFT - REPLACE
.
.
.
.
.
.
.
INC : Adjust Linkage
5690900
1.0
0.8
0.8
S1 : T200(AVEO / KALOS / BARINA), S2 : T250(AVEO), N : NUBIRA / LACETTI / FORENZA / OPTRA/VIVA, L1 : EVANDA / EPICA, L2 : EPICA


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