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SECTION 5A

AISIN AUTOMATIC TRANSAXLE

Caution : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical erminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.

SPECIFICATIONS

General Specifications

.
Definition
1.4 DOHC
Transaxle Fluid Type
ESSO JWS 3309 or TOTAL-ISU FLUID III G
Transaxle Fluid Capacity
5.87 ± 0.2 L (6.20 ± 0.2 qts)

Transaxle Gear Ratio

Gear
Ratio
1.4 DOHC
First
2.875
Second
1.568
Third
1.000
Fourth
0.697
Reverse
2.300
Counter
1.023
Final Drive
4.052

Fluid Capacity

.
Capacity
1.4 DOHC
Transaxle Fluid (dry fill)
5.87 ± 0.2 L (6.20 ± 0.2 qts)
Transaxle Fluid (drain and refill)
2.1L (2.2 qts)

Notice : Fluid capacity (drain and refill) could be changed according to the some condition, therefore be sure to check the fluid using the oil stick guage.

Line Pressure Specification

Application
Idling
Stall
At "D" range
3.9-4.2 kg/cm² (55-60 psi)
11.3-12.5 kg/cm² (161-178 psi)
At "R" range
6.0-6.9 kg/cm² (85-98 psi)
16.2-18.6 kg/cm² (230-265 psi)

Fastener Tightening Specifications

Application
N•m
Lb-Ft
Lb-In
Drain Plug
17
13
-
Control Cable Adjusting Nut
8
-
71
Shift Control Lever Assembly Mounting Bolts
8
-
71
Manual Valve Lever Shaft Nut
12
-
106
TR Switch Bolts
5.4
-
48
Input Speed Sensor Retaining Bolt
5.4
-
48
Output Speed Sensor Retaining Bolt
7.4
-
65
TCM Retaining Bolts
5
-
44
Fluid Cooler Inlet Pipe Fitting Nut
35
26
-
Fluid Cooler Inlet Pipe Clip Bolt
9
-
80
Inlet Pipe Union Bolt
35
26
-
Fluid Cooler Outlet Pipe Fitting Nut
35
26
-
Fluid Cooler Outlet Pipe Clip Bolt
9
-
80
Outlet Pipe Union Bolt
35
26
-
Inlet and Outlet Pipes Retaining Bolt
9
-
80
Lower Transaxle-to-Engine Retaining Bolts (a)
75
55
-
Lower Transaxle-to-Engine Retaining Bolts (b)
20
15
-
Lower Transaxle-to-Engine Retaining Bolts (c)
30
22
-
Upper Transaxle-to-Engine Mounting Bolts
75
55
-
Upper Transaxle Mounting Bracket Bolts
60
44
-
Rear Mounting Bracket Bolts
60
44
-
Damping Block Connection Nut and Bolt
85
63
-
Torque Converter Bolts
45
43
-
Screw Plugs
7.4
-
65
Transaxle Apply Clamp Bolt
5.4
-
48
Oil Reservoir Lock Plate Bolts
5.4
-
48
Transaxle Case Plate Bolt
9.8
-
87
Transaxle Housing Bolts
29
22
-
Manual Detent Spring Bolt
9.8
-
87
Parking Lock Pawl Bracket Bolts
7.4
-
65
Planetary Ring Gear Nut (Standard)
9.8
-
87
Planetary Ring Gear Nut (Maximum)
29
22
-
Transaxle Rear Cover Bolts
25
18
-
Oil Pump Bolts
25
18
-
Valve Body Bolts
11
-
97
Oil Strainer Bolts
9.8
-
87
Oil Pan Bolts
7
-
62
Unions
25
18
-
Stator Shaft Bolts
25
18
-
Shift Solenoid Valve Bolts
11
-
97
Differential Case-to-Differential Ring Gear Bolt
102
75
-

SPECIAL TOOLS

Special Tools Table


DW260021
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DW260-021-02
(81-40 LE)
Automatic Transaxle Overhaul Fixture

DW240020
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DW240-020
Brake/Clutch Spring Compressor

DW240030
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DW240-030
Forward Clutch Adapter

DW240040
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DW240-040
Direct Clutch Adapter

DW240050
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DW240-050
Overdrive Brake Adapter

DW24006A
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DW240-060-01
Brake Spring Compressor Bolt/Nut

DW24006B
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DW240-060-02
Brake Spring Compressor Plate

DW240070
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DW240-070
1st/Reverse Brake Adapter

DW240080
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DW240-080
2nd Brake Adapter

DW240090
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DW240-090
Planetary Ring Gear Remover

DW240100
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DW240-100
Counter Drive Gear Installation Adapter

DW260041
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DW260-041
Planetary Ring Gear Nut Removal/Installation Socket (52mm)

DW26003A
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DW260-031-01
Tranaxle Housing Oil Seal Installer

DW26003B
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DW260-031-02
Tranaxle Case Oil Seal Installer

DW240120
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DW240-120
Measuring Terminal

DW240130
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DW240-130
Differential Preload Adapter

DW260012
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DW260-012 (81-40 LE)
Transaxle Support Fixture

DW240140
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DW240-140
Transaxle Housing Side Bearing Outer Race Adapter

DW240150
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DW240-150
Transaxle Case Side Bearing Outer Race Adapter

DW240160
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DW240-160
Transaxle Case Outer Tapered Roller Bearing Race Adapter

DW240170
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DW240-170
Adapter Handle

SCHEMATIC DIAGRAMS

Transmission Control Module (1 of 4)


S6B15A06
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Transmission Control Module (2 of 4)


T9B15A04
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Transmission Control Module (3 of 4)


S6B15A08
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Transmission Control Module (4 of 4)


S6B15A09
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Shift Lock Control


S8B15A01
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Shift Speed

Shift Speed :

Shift @ TP
km/h
mph
1.4D
1.4D
1-2 @ 15
16
10
2-3 @ 15
30
19
3-4 @ 15
46
29
4-3 @ 15
30
19
3-2 @ 15
11
7
2-1 @ 15
11
7
1-2 @ 25
19
12
2-3 @ 25
39
24
3-4 @ 25
58
36
4-3 @ 25
39
24
3-2 @ 25
17
11
2-1 @ 25
11
7


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