Application	Description
Lubricant	Power Steering Fluid DEXRON® II D
Pressure	7,088 - 8,619 kPa (1,028 - 1,250 psi)
Type	Vane
Displacement	8.5 cc/rev
Capacity	0.66 Liter

Application	N•m	Lb-Ft	Lb-In
Air Cleaner Housing Bolts	12	-	106
Power Steering Pump Front Shackle Bolt	20	15	-
Power Steering Pump Rear Shackle Bolt	22	16	-
Power Steering Pump Bolt	22	16	-
Power Steering Pump Retaining Nut	25	18	-
Power Steering Pump Retaining Bolt	26	19	-
Power Steering Pump Pressure Line Union Nut	28	21	-
Power Steering Pump Mounting Bracket Bolt	25	18	-
Tension Pulley Securing Bolt	25	18	-

DW110-080 Serpentine Accessory Drive Belt Remover

Checks	Action
Check the power steering fluid level.	Fill the power steering fluid reservoir.
Check for air contamination in the power steering fluid.	Bleed the power steering system.
Check the power steering pump for internal leaks and overflow.	Replace the power steering pump.
Check the power steering pump housing and the soft plug for leaks.	Replace the power steering pump.

Checks	Action
Check the power steering pump flow control valve for sticking and improper operation.	Replace the power steering pump.
Check the power steering pump seals for wear.	Replace the power steering pump.
Check the pressure plate, the pump ring, the thrust plate, and the rotor for scores, cracks, or breaks.	Replace the power steering pump.
Check the vanes for sticking in the rotor slots.	Replace the power steering pump.
Check the power steering pump for internal leaks and overflow.	Replace the power steering pump.

Checks	Action
Check the pump hoses and the steering gear pipes for restricted flow.	Clean out the pipes and the hoses. Replace the pipes and the hoses as needed.
Check the pressure plate, the pump ring, the thrust plate, and the rotor for scores, cracks, or breaks.	Replace the power steering pump.
Check the power steering hose for contact with the body.	Secure the pump hose in a clamp away from the body.
Check the power steering fluid level.	Fill the power steering pump reservoir.

Checks	Action
Check for air contamination in the power steering fluid.	Bleed the power steering system.
Check the power steering hose for contact with the body.	Secure the pump hose in a clamp away from the body.
Check the power steering fluid level.	Fill the power steering pump reservoir.
Check the pump mounting for improper installation.	Tighten the power steering pump attachment bolts.

Checks	Action
Check the power steering pump flow control valve for damage.	Replace the power steering pump.

Checks	Action
Check the pressure plate and the vanes for scores.	Replace the power steering pump.
Check the pump shaft bearing for scores.	Replace the power steering pump.

---

1. Remove the air cleaner housing by removing the housing bolts and loosening the clamp.



---





2. Use serpentine accessory drive belt remover to turn the tensioner bolt clockwise, compressing the tensioner, and releasing the tension on the serpentine accessory drive belt.
3. Remove the serpentine accessory drive belt.

---

1. Use serpentine accessory drive belt remover to turn the tensioner bolt clockwise, compressing the tensioner, and releasing the tension on the serpentine accessory drive belt.
2. With the wrench in place on the tensioner bolt, loop the serpentine accessory drive belt loosely over the pulleys.
3. Slip the belt over the tensioner.
4. Remove the wrench from the tensioner bolt and the belt will tighten itself.



---





5. Install the air cleaner housing with the housing bolts and the clamp.
Tighten
Tighten the air cleaner housing bolts to 12 N•m (106 lb-in).


6. If the pump was removed from the engine, bleed the power steering system. Refer to Section 6A, Power Steering System.
Notice : When adding fluid or making a complete fluid change, always use DEXRON® II D power steering fluid. Failure to use the proper fluid will cause hose and seal damage and fluid leaks.
7. Inspect for leaks. If leaks are found, correct the cause of the leak and bleed the system.

---

1. Release tension of the engine accessory belt. Refer to Section 1C2, Engine Mechanical - 1.4L (G14D).



---





2. Remove the RH headlamp assembly.Refer to Section 9B, Lighting Systems.
3. Remove the air cleaner assembly.Refer to Section 1C2, Engine Mechanical - 1.4L (G14D).
4. Put the long stick or bar in an opening between engine and pump drive belt.
Notice : This will provide a guide fuction for the drive belt removal. To prevent the belt damage, use the stick or bar having round shape and soft surface.
5. Using the installed stick or bar push the drive belt into the opposite side of engine.
Important : Outside surface of the belt should look toward the engine.



---





6. To rotate the pulley put the 3/8inch hex bit socket or tighten the M14 bolt in the power steering pump pulley shaft hole.
7. Rotate the power steering pump pulley clockwise pushing the drive belt into the opposite side of engine until the belt is fully removed from the pulley.

---

1. Route the power steering pump drive belt.
2. Align the drive belt on the water pump pulley first.
3. Position one of the three pulley holes on top point.



---





4. Through the pulley hole tie the drive belt to the pump pulley using the rope or cable tie.
Notice : This will provide a guide fuction for the drive belt installation.
5. To rotate the pulley put the 3/8inch hex bit socket or tighten the M14 bolt in the power steering pump pulley shaft hole.
6. Rotate the power steering pump pulley clockwise until the belt is fully installed on the pulley.
7. Remove the rope or cable tie.
8. Inspect for correct belt installation. If the belt is not installed correctly try to install after removing the belt.
9. Install the air cleaner assembly.Refer to Section 1C2, Engine Mechanical - 1.4L (G14D).
10. Install the RH headlamp assembly.Refer to Section 9B, Lighting Systems.
11. Install the engine accessory belt. Refer to Section 1C2, Engine Mechanical - 1.4L (G14D).

---

1. Match-mark on the pump and the rear shackle to keep tension equally before removal.
2. Drain the power steering fluid after disconnecting the pressure and supply lines from the pump.
3. Remove the rear shackle bolt and pump retaing bolt, pressure switch connector.



---





4. Remove the pump assembly after removing the front shackle bolt.

---

1. Install the rear shackle bolt and pump bolt loosely to adjust belt tension.
2. Tighten the bolts after adjusting belt tension.
Tighten
Tighten the rear shackle bolt to 22 N•m (16 lb-ft).
Tighten the pump bolt to 22 N•m (16 lb-ft).




---





3. Install the front shackle bolt.
Tighten
Tighten the front shackle bolt to 20 N•m (15 lb-ft).


4. Connect the pressure and supply lines, pressure switch connector to the power steering pump.
Tighten
Tighten the pressure line union nut to 28 N•m (21 lb-ft).


Notice : When adding fluid or making a complete fluid change, always use DEXRON® II D power steering fluid. Failure to use the proper fluid will cause hose and seal damage and fluid leaks.
5. Refill the pump with new fluid and bleed the air from the system. Refer to Section 6A, Bleeding the Power Steering System.
6. Inspect for leaks. If leaks are found, correct the cause of the leak and bleed the system.

---

1. Remove the serpentine accessory drive belt. Refer to "Serpentine Accessory Drive Belt (1.4 & 1.5 FAM I Engine)" in this section.



---





2. Drain the power steering fluid after disconnecting the pressure and supply lines from the pump.
3. Remove the pump assembly by removing the steering pump retaining nuts.

---

1. Install the pump to the A/C compressor bracket and tighten the steering pump retaining nuts.
Tighten
Tighten the steering pump retaining nuts to 25 N•m (18 lb-ft).




---





2. Connect the pressure and supply lines to the power steering pump.
Tighten
Tighten the pressure line union nut to 28 N•m (21 lb-ft).




---





3. Install the serpentine accessory drive belt. Refer to "Serpentine Accessory Drive Belt (1.4 & 1.5 FAM I Engine)" in this section.
Notice : When adding fluid or making a complete fluid change, always use DEXRON® II D power steering fluid. Failure to use the proper fluid will cause hose and seal damage and fluid leaks.
4. Refill the pump with new fluid and bleed the air from the system. Refer to Section 6A, Bleeding the Power Steering System.
5. Inspect for leaks. If leaks are found, correct the cause of the leak and bleed the system.

---

1. Remove the power steering pump drive belt. Refer to "Power Steering Pump Drive Belt (1.4 Fam1Gen3 Engine)" in this section.
2. Drain the power steering fluid after disconnecting the pressure and supply lines from the pump.



---





3. Remove the pump assembly by removing the steering pump retaining bolts.

---

1. Install the pump by tightening the power steering pump retaining bolts.
Tighten
Tighten the steering pump retaining nuts to 26 N•m (19 lb-ft).




---





2. Connect the pressure and supply lines to the power steering pump.
Tighten
Tighten the pressure line union nut to 28 N•m (21 lb-ft).


3. Install the power steering pump drive belt. Refer to "Power Steering Pump Drive Belt (1.4 Fam1Gen3 Engine)" in this section.
Notice : When adding fluid or making a complete fluid change, always use DEXRON II D power steering fluid. Failure to use the proper fluid will cause hose and seal damage and fluid leaks.
4. Refill the pump with new fluid and bleed the air from the system. Refer to Section 6A, Bleeding the Power Steering System.
5. Inspect for leaks. If leaks are found, correct the cause of the leak and bleed the system.

---

1. Remove the power steering pump. Refer to "Pump Assembly (1.4 Fam1Gen3 Engine)" in this section.
2. Remove the pump mounting bracket by removing the mounting bolts.

---

1. Install the pump mounting bracket with bolts.
Tighten
Tighten the power steering pump mounting bracket bolts to 25 N•m (18 lb-ft).


2. Install the power steering pump. Refer to "Pump Assembly (1.4 Fam1Gen3 Engine)" in this section.