Service Manual2009 Aveo IMMOBILIZER ANTI-THEFT SYSTEM

SECTION 9T2

IMMOBILIZER ANTI-THEFT SYSTEM

Caution : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.

SCHEMATIC AND ROUTING DIAGRAMS

Immobilizer Anti-Theft System

DIAGNOSTIC INFORMATION AND PROCEDURES

Immobilizer System - MR-140, HV-240, SIRIUS D4, SIRIUS D42 -

The immobilizer anti-theft system requires diagnosis when it is not possible to start the engine. If the no-start condition occurs because of the immobilizer system, a diagnostic trouble code P1626, P1628, P1629, P1631, U0167 should be set.

The immobilizer control unit monitors the detection and the reading of the ignition key. The self-test capacity is limited to those functions. Faults are communicated to a scan tool during diagnosis, but they are not stored in the immobilizer control unit's memory.

Unauthorized use of a scan tool could be a method of defeating the immobilizer anti-theft system, so certain scan tool procedures require the use of a password. The following functions are password protected:

Coding of an additional key.
Deleting all key codes.

The following functions do not require a password:

Reading an ignition key to determine if the transponder is working or if a key is authorized.
Reading the immobilizer ID code to verify that it matches the ECM ID code.

Diagnostic Trouble Code - DTC - P1626 - HV-240, MR-140/ Except Euro IV - , U0167 - MR-140/ Euro IV Only - , P1628 - SIRIUS D4, SIRIUS D42 -

ECM Immobilizer error (No Successful Communication)

Circuit Description

When the ignition is turned ON, the key is tested by the immobilizer anti-theft system. While the key code is being read by the immobilizer control unit, the engine can start and run with any key that will turn the lock cylinder. The key code is read and compared with key codes that have been stored in the memory of the immobilizer control unit. If a valid key is detected, the immobilizer control unit sends a serial data release message to the electronic control module (ECM). Included in the release message is an identification (ID) code which assures that neither the immobilizer control unit nor the ECM has been substituted to defeat the system. If the ECM receives an invalid release message, the ECM performs the following actions:

Disables the fuel injector circuit.

P1626, P1628, U0167 Will Set When

The ECM does not receive the signal from the immobilizer control module within 1.260 seconds after the ignition is turned on.
The above conditions are maintained until the ignition is switched OFF.

P1626, P1628, U0167 Will Clear When

The ignition switch is turned OFF or the scan tool TROUBLE CODE CLEAR command is issued.

P1626, P1628, U0167 - ECM Immobilizer Error - No Successful Communication -

Step	Action	Value(s)	Yes	No
1	Connect the scan tool using the following procedure: Insert the cartridge into the scan tool. Turn the ignition switch to the OFF position. Connect the scan tool to the data link connector (DLC). Connect the scan tool's power cord to the cigar lighter socket. Select immobilizer mode on the scan tool. Turn the ignition ON, but do not start the engine. Is communication established between the scan tool and the immobilizer control unit?	-	Go to Step 4	Go to Step 2
2	Check for an open serial data wire between the immobilizer control unit and the data link connector (DLC). Was the circuit open?	-	Go to Step 3	Go to Step 7
3	Repair the open serial data wire between the data link connector (DLC). Is the repair complete?	-	Go to Step 4	-
4	Read the IMMO & ECM ID CODE message that was displayed after requesting DIAGNOSIS. Did the message differ from normal message? Normal Message - ECM MODE: LEARNT IMMO. MODE: LEARNT VIN CODE: SAME	-	Go to "Identification (ID) Code Repro-gramming"	Go to Step 5
5	Check for an open serial data wire between the immobilizer control unit and the ECM. Was the circuit open?	-	Go to Step 6	Go to Step 7
6	Repair the open serial data wire between the ECM and the immobilizer control unit. Is the repair complete?	-	System OK	-
7	Replace the immobilizer. "Identification (ID) Code Repro-gramming" Is the repair complete?	-	System OK	Go to Step 8
8	Replace the ECM. Turn the ignition ON, OFF for more than 4 seconds. Turn the ignition ON. Is the repair complete?	-	System OK	-

Diagnostic Trouble Code - DTC - P1631 - MR-140, HV-240 - , P1629 - SIRIUS D4, SIRIUS D42 -

ECM Immobilizer error (Incorrect Answer)

Circuit Description

Disables the fuel injector circuit.

P1631, 1629 Will Set When

The ECM receives an incorrect release message from the immobilizer control unit more than five times.

P1631, 1629 Will Clear When

The ignition switch is turned OFF or the scan tool TROUBLE CODE CLEAR command is issued.

P1631, 1629 - ECM Immobilizer Error - Incorrect Answer -

Step	Action	Value(s)	Yes	No
1	Connect the scan tool using the following procedure: Insert the cartridge into the scan tool. Turn the ignition switch to the OFF. Connect the scan tool to the data link connector (DLC). Connect the scan tool's power cord to the cigar lighter socket. Turn the ignition ON, but do not start the engine. Is communication established between the scan tool and the immobilizer control unit?	-	Go to Step 4	Go to Step 2
2	Check for an open serial data wire between the immobilizer control unit and the data link connector (DLC). Was the circuit open?	-	Go to Step 3	Go to Step 5
3	Repair the open serial data wire between the data link connector (DLC). Is the repair complete?	-	Go to Step 4	-
4	Select DIAGNOSIS from the scan tool menu. Read the IMMO & ECM ID CODE (immobilization and electronic control module identification code) message. Did the message differ from normal message? Normal Message - ECM MODE:LEARNT IMMO. MODE: LEARNT VIN CODE: SAME	-	Go to "Identification (ID) Code Repro-gramming"	Go to Step 5
5	Replace the immobilizer. Reprogram the ID code. Is the repair complete?	-	System OK	Go to Step 6
6	Replace the ECM. Turn the ignition ON, OFF for more than 4 seconds. Turn the ignition ON. Is the repair complete?	-	System OK	-

MAINTENANCE AND REPAIR

On-Vehicle Service

Key Coding Procedure

Install the immobilizer control unit cartridge in the scan tool.
Turn the ignition off
Connect the scan tool
Turn the ignition on with the key to be coded
Enter the four-digit password that enables service personnel to use the scan tool for key coding.
Use the scan tool command.
Verify that the key coding was successful by starting the engine with each of the authorized keys.

ID Code Reprogramming

Reprogram the identification (ID) code in the following situations:

An immobilizer control unit has been replaced.
An electronic control module (ECM) has been replaced.

If a valid key has been lost, refer to "Key Coding Procedure" in this section.

Transponder

Each valid ignition key has an internal transponder which is a read /write transponder.

The transponder contains an implementation of a crypto-algorithm with 96 bits of user configurable secret-key contained in EEPROM and transmits data to the ICU by modulating the amplitude of the electromagnetic field, and receives data and commands in a similar way.

Immobilizer Control Unit

Removal Procedure

Remove the imstrument panel lower cover.

Disconnect the electrical connector from the immobilizer control unit.

Remove the immobilizer control unit.

Installation Procedure

Install the immobilizer control unit.
Connect the electrical connector to the immobilizer control unit.

Install the instrument panel lower cover Important: After replacing the immobilizer, the keys must be re-authorized using the key coding procedure. Refer to "Key Coding Procedure" in this section.

GENERAL DESCRIPTION AND SYSTEM OPERATION

Immobilizer System

The purpose of the Immobilizer system is to provide additional theft deterrence to the vehicle in which it is installed and to prevent it from being stolen or driven by unauthorized users.

The verification of the user authorization is done by an ignition key with integrated transponder.

The external LED displays the Immobilizer status and has an additional theft deterrence function.

To secure the communication, the status is exchanged between the Immobilizer and the ECM in a 5 byte of encoded data.

These 5 bytes are composed by a mixture of random data and two types of fixed code

a vehicle model identification number : MIN
a vehicle specific identification : VIN

The MIN is known from the first supply of the system.

The VIN is realized by ICU on the special order from the key coding (reading of transponder code and storing it as valid key code in Immobilizer EEPROM).

A different random data is computed at each key transition.

All the immobilization communication between the ECM and ICU is made on K-line (K line : Serial data line '7').

Due to the learning of the Vehicle specific identification Number, both ICU and ECM can stay in 3 stable modes

Virgin mode (VIN not learnt)
Learnt mode (VIN learnt)
Neutral mode (for a new VIN learning)

In case of using valid key, the release message communication with the ECM take place and the LED displays the Immobilizer status valid key In case of using invalid key, the ECM disables the fuel injector circuit with coded intervention and sets DTC(Diagnostic Trouble Code)

The above conditions are maintained until the ignition is switched off.

An ECM without an immobilizer control unit cannot be interchanged for an ECM that is used with an immobilizer control unit system. The Immobilizer control unit and ECM must have a matching ID code. ID coding and key coding are accomplished by using Scanner-100

The Immobilizer system consists of

a maximum or 5 ignition keys with integrated transponder
the toroidal coil (Detection coil) for energizing and reading the transponder mounted at the ignition lock.
the Immobilizer control unit(ICU) with :

- power supply

- ignition input circuit

- transponder modulation and demodulation unit

- EEPROM

- driver electronic for the external status LED

- serial data link hardware

the external status LED for displaying the Immobilizer status
the serial data link between Immobilizer and ECM

Electronically Coded Keys

Each valid ignition key has an internal transponder which is a read /write transponder.

The transponder contains an implementation of a crypto-algorithm with 96 bits of user configurable secret-key contained in EEPROM and transmits data to the ICU by modulating the amplitude of the ele tromagnetic field, and receives data and commands in a similar way.

Detection Coil

The toroidal coil is mounted at the ignition lock in front of the key barrel.

It is connected to the ICU with a four terminal connector fixed at the body of the coil.

The length of the connection between coil and Immobilizer is restricted to 50cm. The correct placement on the ignition lock and the exact electrical data is very important for the reading distance of transponder.

The toroidal coil and receiving coil inside the transponder built a transformer. During the readingprocess the coil induces energy into the transponder. The transponder charges the field and generates an amplitude modulated signal with the manchester coded data. This charge of the field is demodulated inside the Immobilizer.

The Immobilizer contains the coil driver hardware for direct connection of the toroidal coil.

Immobilizer Control Unit

The function of the Immobilizer System is shared between the ICU and the ECM.

The task of the Immobilizer Electronic Control unit (ICU) are:

Reading of the input information "ignition ON/OFF"
Controlling the states LED
Controlling the transponder read/write process (modulation, demodulation, decoding, comparison of the read code with the code of the valid keys).
Communication with the ECM after ignition ON (receiving of the ECM-request and transmission of release message).
Special functions for calculation and handling of the VIN-code.

The VIN code is calculated by the Immobilizer using a random generator.

The VIN code is transmitted from the Immobilizer in the release message communication only incase of using an authorized key. Without an authorized key it is not possible to getthe system VIN code.In case of ECM internal state is in Virgin mode or neutral mode the ECM learns the system VIN code automatically after receiving the first release response message.

To get a synchronized Immobilizer system (same VIN-code in Immobilizer and ECM,authorized key) the DLC test equipment has to be used for authorization of the keys(first key coding). The usage of this test equipment is restricted to authorized persons.

Communication with the DLC-test equipment. Main functions are the key coding procedure, the VIN-code handling and the support for system test functions.
Handling of the software watchdog

Operation

In the active mode of immobilizer (engine OFF, IG key OFF) the status LED is blinking as mode A. When ignition is turned ON, the system wakes up and tries to read out the transponder.

In case of the detection of a valid key , The release message communication with the ECM takes place. The status LED displays the Immobilizer state "valid key".

After turning off the ignition(ignition OFF detection similar to the ECM ignition OFF detection), the Immobilizer changes to the active mode. The status LED is blinking as Mode A.

Data Link Connector - DLC - Mode

When the ignition is on, a scan tool can switch the immobilizer control unit to the DLC mode for diagnostics, key coding and ID coding.

The status LED is turned off during DLC-mode
The Immobilizer will answer all correct messages, which are defined as Immobilizer messages.

ID Code Handling

One of 65,535 VIN codes is stored in the immobilizer EEPROM.

The VIN code can be erased by using "Reset VIN code" command of the scan tool.

When the immobilizer control unit calculates a new VIN code, ECM VIN code should be reset to get identical with the immobilizer control unit's.

During diagnostic procedures, the VIN code can be read for comparison with the ECM VIN code by using the scan tool's "Read immobilizer control unit VIN code" command.

Serial Data Link

Serial data can be exchanged between a scan tool and the ECM and the Immobilizer control unit.

Electronic Control Moudle - ECM -

ECM in Virgin mode

In this mode, the ECM knows only the model vehicle identifier code.

The engine can be locked/unlocked.

ECM requests to ICU the VIN number. As soon as the ECM receives two correct consecutive communication frames with the same VIN code the ECM learns it.

The VIN code will be stored in non-volatile memory at the end of power latch phase. ECM enters in Learnt mode.

ECM in Learnt mode

In such a state, ECM checks on every communication, the correct encoding of the ICU.

If the code received is not correct, then the vehicle is immobilized.

The coded 5 bytes of data emitted by ECM are a mixture of MIN code and random.

The coded 5 bytes of data emitted by ICU are a mixture of VIN code and random.

ECM in Neutral mode

This mode is a special intermediate mode, used for ICU replacement or immobilizer option installation.

ECM request to ICU the VIN number. As soon as the ECM receives two correct consecutive communication frames with the same VIN code the ECM learns it. The VIN code will be stored in non-volatile memory at the end of power latch phase. ECM enters in Learnt mode.

After turning on the ignition the ECM will control the engine in a normal way for starting and running while waiting for a valid release response message from the Immobilizer.

After receiving a response message including the information "ICU in learnt mode" and the correct system VIN-code

→ the ECM enters the release state, which allows to continue the running of the engine.

After receiving a response message including the information "ICU in learnt mode" and a wrong system VIN-code

→ the ECM does not send a new request and enters the blocked state, which causes the activation of the immobilization actions of the engine.

If the ECM doesn't receive a response message within a defined time from beginning of the release time period or the ECM receives a no release answer

→ the ECM enters the blocked state, which causes the activation of the immobilization actions of the engine.

The inactive state of the Immobilizer (valid key/invalid key) ends with turning off the ignition.

Security Indicator

There is a security indicator on the instrument panel.

Status LED

An external LED displays the immobilizer system status. The immobilizer contains the LED driver hardware for direct connection of one LED.

Status LED Modes

Status LED	Immobilizer System Status	Note
OFF	Active	- Ignition OFF
Blinking	Active	- Invalid key detected - Ignition ON
OFF	Inactive	- Valid key detected - Ignition ON
Blinking	Active	- VIN-code is different between ICU and ECM in learnt state - Ignition ON
ON	Active	- Transponder reading error - Ignition ON
Blinking	Active	- Reader exciter ASIC error - Ignition ON