Cruze |
||||||||
|
|
|||||||
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
J300 |
|||
2.0 DSL |
|||
1 |
. ENGINE ASSEMBLY OVERHAUL D33
|
1110100 |
10.7 |
Measure Cylinder Head |
111010D |
0.8 |
|
Overhaul Cylinder Head (Cylinder Head Detached) |
111010E |
3.1 |
|
Overhaul oil pump (oil pump detached) |
111010F |
0.2 |
|
Replace camshaft |
111010G |
0.4 |
|
Replace Cylinder Head (Cylinder Head Detached) |
111010H |
2.1 |
|
2 |
. ENGINE ASSEMBLY OVERHAUL 6T45
|
1110300 |
10.2 |
Measure Cylinder Head |
111030D |
0.8 |
|
Overhaul Cylinder Head (Cylinder Head Detached) |
111030E |
3.1 |
|
Overhaul oil pump (oil pump detached) |
111030F |
0.2 |
|
Replace camshaft |
111030G |
0.4 |
|
Replace Cylinder Head (Cylinder Head Detached) |
111030H |
2.1 |
|
3 |
. REPLACE ENGINE WITH EXCHANGE ENGINE — DIESEL ENGINE MT
|
1110200 |
10.7 |
4 |
. REPLACE ENGINE WITH EXCHANGE ENGINE — DIESEL ENGINE AT
|
1110400 |
10.2 |
5 |
. ENGINE REMOVAL AND INSTALLATION (D16-5)
|
1110600 |
. |
Remove and inst manual gearbox from/on engine |
111060A |
. |
|
Remove and inst automatic transmission with torque converter from/on engine |
111060B |
. |
|
6 |
. ENGINE REMOVAL AND INSTALLATION (D16-5)
|
1110700 |
. |
Remove and inst manual gearbox from/on engine |
111070A |
. |
|
Remove and inst automatic transmission with torque converter from/on engine |
111070B |
. |
|
7 |
. ENGINE REPLACEMENT (D33)
|
1110800 |
4.0 |
Remove And Inst Manual Gearbox From/On Engine |
111080D |
1.3 |
|
Replace one piston and/or con-rod |
111080F |
. |
|
Replace piston rings |
111080G |
. |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
J300 |
|||
2.0 DSL |
|||
8 |
. ENGINE REPLACEMENT (6T45)
|
1110900 |
3.5 |
Remove And Inst Automatic Transmission From/On Engine |
111090E |
1.4 |
|
Replace one piston and/or con-rod |
111090F |
. |
|
Replace piston rings |
111090G |
. |
|
9 |
. ENGINE OIL AND OIL FILTER REPLACEMENT
|
1112200 |
0.3 |
10 |
. GENERATOR AND AIR CONDITIONING COMPRESSOR AND POWER STEERING PUMP BELT REPLACEMENT
|
1132200 |
0.3 |
11 |
. DRIVE BELT IDLER PULLEY REPLACEMENT
|
1132300 |
0.6 |
12 |
. DRIVE BELT TENSIONER REPLACEMENT
|
1132400 |
0.4 |
13 |
. POWER STEERING PUMP BELT REPLACEMENT
|
1132700 |
. |
14 |
. WATER-IN-FUEL DRAINING
|
1210100 |
0.2 |
15 |
. OIL LEVEL INDICATOR REPLACEMENT
|
1210200 |
0.1 |
16 |
. OIL LEVEL INDICATOR TUBE REPLACEMENT
|
1210300 |
0.3 |
17 |
. ENGINE OIL PRESSURE INDICATOR SWITCH REPLACEMENT
|
1211500 |
. |
18 |
. CRANKSHAFT REAR OIL SEAL REPLACEMENT (6T45)
|
1220200 |
6.1 |
19 |
. CRANKSHAFT REAR OIL SEAL REPLACEMENT (D33)
|
1220400 |
4.5 |
20 |
. PISTON, CONNECTING ROD, AND BEARING REMOVAL AND INST
|
1220800 |
. |
Replace One Piston And/Or Con-Rod |
122080A |
. |
|
Replace An Additional Piston And/Or Con-Rod |
122080C |
. |
|
Replace Piston Rings |
122080D |
. |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
J300 |
|||
2.0 DSL |
|||
21 |
. CRANKSHAFT REMOVAL AND INST (D33)
|
1221100 |
9.5 |
Measure Crankshaft |
122110L |
1.3 |
|
22 |
. CRANKSHAFT REMOVAL AND INST (6T45)
|
1221200 |
. |
Measure Crankshaft |
122120L |
. |
|
23 |
. ENGINE FLYWHEEL REPLACEMENT
|
1221700 |
5.2 |
Rear Crankshaft Seal Ring Replacement |
122170A |
0.2 |
|
Replace Rear Crankshaft Seal Ring |
122170B |
. |
|
24 |
. PISTONS AND CONNECTING RODS, — REMOVE AND REINST — DIESEL ENGINE
|
1221800 |
10.3 |
Replace one additional piston and/or connecting rod |
122180A |
0.3 |
|
Replace one piston and/or connecting rod |
122180B |
0.3 |
|
Replace piston rings |
122180C |
0.7 |
|
25 |
. AUTOMATIC TRANSMISSION FLEX PLATE REPLACEMENT
|
1221900 |
5.7 |
Rear Crankshaft Seal Ring Replacement |
122190D |
0.2 |
|
26 |
. OIL FILTER ELEMENT — REPLACE — DIESEL ENGINE
|
1231100 |
0.2 |
27 |
. OIL FILTER ADAPTER AND OIL COOLER ASSEMBLY REPLACEMENT
|
1231200 |
0.5 |
28 |
. HOUSING, OIL FILTER AND COOLER REPLACEMENT
|
1231400 |
6.0 |
29 |
. OIL PAN REPLACEMENT
|
1231500 |
2.9 |
Oil Pan Replacement |
123150A |
0.2 |
|
30 |
. ENGINE OIL COOLER REPLACEMENT
|
1231600 |
0.5 |
31 |
. OIL PUMP COVER WITH OIL PUMP REPLACEMENT
|
1231700 |
6.0 |
Overhaul Oil Pump |
123170A |
0.2 |
|
32 |
. OIL PUMP — OVERHAUL
|
1231800 |
6.1 |
33 |
. OIL PUMP SUCTION PIPE REPLACEMENT
|
1232100 |
2.9 |
34 |
. ENGINE OIL LEVEL SENSOR REPLACEMENT
|
1232200 |
. |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
J300 |
|||
2.0 DSL |
|||
35 |
. CRANKSHAFT FRONT OIL SEAL REPLACEMENT
|
1232300 |
. |
36 |
. ENGINE OIL PRESSURE CHECK
|
1232400 |
2.4 |
37 |
. OIL FLOW CHECK VALVE REPLACEMENT
|
1232600 |
. |
38 |
. OIL PRESSURE RELIEF VALVE REPLACEMENT
|
1232700 |
0.3 |
39 |
. SEAL RING — OIL PUMP REPLACEMENT
|
1232900 |
6.0 |
40 |
. POSITIVE CRANKCASE VENTILATION VALVE HOSE REPLACEMENT
|
1233700 |
. |
41 |
. ENGINE OIL FILLER CAP — REPLACE — DIESEL ENGINE
|
1233800 |
0.1 |
42 |
. ENGINE OIL COOLER INLET PIPE REPLACEMENT
|
1234000 |
0.4 |
43 |
. ENGINE OIL COOLER OUTLET PIPE REPLACEMENT
|
1234100 |
0.4 |
44 |
. COMPRESSION CHECK
|
1311100 |
. |
45 |
. VALVE ROCKER ARMS — REPLACE — DIESEL ENGINE
|
1312100 |
3.8 |
46 |
. CYLINDER HEAD GASKET REPLACEMENT
|
. |
. |
Cylinder Head Removal and Installation |
1312300 |
5.0 |
|
Adjust valve clearance |
131230A |
. |
|
47 |
. CYLINDER HEAD REMOVAL AND INSTALLATION
|
1312400 |
. |
Adjust Valve Clearance |
131240A |
. |
|
Measure Cylinder Head |
131240B |
. |
|
Remove and Inst Attaching Parts |
131240C |
. |
|
Cylinder Head Replacement |
131240D |
. |
|
Replace or repair one valve |
131240E |
. |
|
Replace or repair one additional valve |
131240F |
. |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
J300 |
|||
2.0 DSL |
|||
48 |
. CYLINDER HEAD — REMOVE AND REINST — DIESEL ENGINE
|
1312500 |
5.0 |
Cylinder Head Replacement |
131250C |
2.1 |
|
Measure cylinder head |
131250D |
0.8 |
|
Overhaul cylinder head |
131250E |
3.1 |
|
Replace or repair one additional valve |
131250F |
0.4 |
|
Replace or repair one valve |
131250G |
0.4 |
|
49 |
. REMOVE AND REINST VALVE SPRING
|
1312900 |
4.1 |
Adjust valve clearance (hydraulic tappet) |
131290E |
0.2 |
|
Remove and reinst valve springs |
131290F |
0.7 |
|
50 |
. VALVE CLEARANCE ADJUSTMENT
|
1313000 |
. |
51 |
. VALVE STEM OIL SEAL AND VALVE SPRING REPLACEMENT
|
1313400 |
. |
52 |
. VALVE BRIDGES, REPLACE — DIESEL ENGINE
|
1313600 |
3.8 |
53 |
. HYDRAULIC VALVE LASH ADJUSTER REPLACEMENT
|
1313800 |
3.9 |
Adjust valve clearance |
131380A |
. |
|
54 |
. ENGINE COOLANT TEMPERATURE SENSOR REPLACEMENT (ENGINE BLOCK) (THERMOSTAT HOUSING)
|
1314100 |
0.3 |
55 |
. VALVE STEM SEALS — REPLACE — DIESEL ENGINE
|
1314200 |
4.5 |
56 |
. ENGINE COOLANT TEMPERATURE SENSOR REPLACEMENT (RADIATOR) (1.6L LXV, 1.6 LXT AND 1.8L 2H0)
|
1314400 |
. |
57 |
. CAMSHAFT COVER REPLACEMENT
|
1322100 |
1.8 |
58 |
. CAMSHAFT REPLACEMENT
|
1322300 |
3.8 |
Adjust valve clearance (hydraulic tappet) |
132230D |
0.2 |
|
Replace one other, or tappets/hydraulic tappets |
132230E |
. |
|
Replace one tappet/hydraulic tappet |
132230F |
. |
|
59 |
. INTAKE CAMSHAFT REPLACEMENT
|
1322400 |
. |
Replace one tappet/hydraulic tappet |
132240D |
. |
|
Replace one other, or tappets/hydraulic tappets |
132240E |
. |
|
Adjust Valve Clearance |
132240F |
. |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
J300 |
|||
2.0 DSL |
|||
60 |
. EXHAUST CAMSHAFT REPLACEMENT
|
1322600 |
. |
Replace One Tappet/hydraulic Tappet |
132260D |
. |
|
Replace One Additional or Valve Tappets |
132260E |
. |
|
Adjust Valve Clearance |
132260F |
. |
|
61 |
. ENGINE (IGNITION COIL) COVER REPLACEMENT
|
1322800 |
0.2 |
62 |
. CAMSHAFT SEAL REPLACEMENT
|
1322900 |
. |
Replace one further seal ring |
132290A |
. |
|
63 |
. CAMSHAFT FRONT OIL SEAL — REPLACEMENT
|
1323000 |
2.4 |
64 |
. CRANKSHAFT PULLEY REPLACEMENT
|
1332100 |
0.4 |
65 |
. TIMING BELT CENTER FRONT COVER REPLACEMENT
|
1332200 |
. |
66 |
. TIMING BELT REAR COVER REPLACEMENT
|
1332300 |
2.6 |
67 |
. TIMING BELT REPLACEMENT
|
1332500 |
2.3 |
Timing Belt Idler Pulley Replacement |
133250C |
0.2 |
|
crankshaft sprocket replacement |
133250D |
0.2 |
|
Timing Belt Tensioner Replacement |
133250E |
0.2 |
|
Water Pump Replacement |
133250F |
0.2 |
|
68 |
. EXHAUST CAMSHAFT REPLACEMENT
|
1322600 |
. |
Replace one additional or valve tappets (hydrotappet) |
132260A |
. |
|
Replace one tappet/hydraulic tappet |
132260B |
. |
|
Adjust valve clearance (hydraulic tappet) |
132260C |
. |
|
69 |
. TIMING BELT ADJUSTMENT
|
1332700 |
2.3 |
70 |
. TIMING BELT TENSIONER REPLACEMENT
|
1332900 |
2.3 |
71 |
. CRANKSHAFT SPROCKET REPLACEMENT
|
1333100 |
2.4 |
72 |
. CAMSHAFT GEAR REPLACEMENT
|
1333300 |
2.3 |
Replace one further camshaft gear |
133330A |
. |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
J300 |
|||
2.0 DSL |
|||
73 |
. WATER PUMP REPLACEMENT
|
1333500 |
2.5 |
74 |
. WATER PUMP PULLEY REPLACEMENT
|
1333600 |
. |
75 |
. CRANKSHAFT POSITION SENSOR
|
1333700 |
0.4 |
76 |
. CAMSHAFT POSITION SENSOR REPLACEMENT
|
1333800 |
0.3 |
77 |
. TIMING BELT IDLER PULLEY REPLACEMENT
|
1333900 |
2.3 |
78 |
. TIMING BELT UPPER FRONT COVER REPLACEMENT
|
1334200 |
0.7 |
79 |
. TIMING BELT LOWER FRONT COVER REPLACEMENT
|
1334300 |
0.8 |
80 |
. ACTUATOR EXHAUST CAMSHAFT REPLACEMENT
|
1336400 |
. |
81 |
. ACTUATOR INLET CAMSHAFT REPLACEMENT
|
1336500 |
. |
82 |
. CAMSHAFT POSITION ACTUATOR ADJUSTER REPLACEMENT
|
1336800 |
. |
83 |
. EXHAUST CAMSHAFT POSITION ACTUATOR ADJUSTER REPLACEMENT
|
1336900 |
. |
84 |
. ENGINE MOUNT REPLACEMENT — RIGHT SIDE
|
1380100 |
. |
85 |
. ENGINE MOUNT BRACKET REPLACEMENT — RIGHT SIDE
|
1380300 |
1.0 |
86 |
. ENGINE SIGHT SHIELD REPLACEMENT
|
1382100 |
. |
87 |
. ENGINE LEAK TEST (CO CONCENTRATION IN COOLANT)
|
1410100 |
. |
88 |
. RADIATOR REPLACEMENT
|
1410500 |
1.5 |
Additional work for vehicles with automatic transmission |
141050A |
0.1 |
|
89 |
. CHARGE AIR COOLER REPLACEMENT
|
1411800 |
0.7 |
90 |
. COOLING SYSTEM LEAK TESTING
|
1411900 |
0.2 |
91 |
. RADIATOR AND AIR CHARGE COOLER BRACKET REPAIR
|
1412100 |
0.5 |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
J300 |
|||
2.0 DSL |
|||
92 |
. ENGINE COOLANT FAN RESISTOR MOUNT REPAIR
|
1412200 |
0.5 |
93 |
. LOWER AND UPPER RADIATOR MOUNTING PIN REPAIR
|
1412300 |
0.5 |
94 |
. RADIATOR SUPPORT REPLACEMENT
|
1430300 |
0.8 |
95 |
. ENGINE COOLANT FAN REPLACEMENT
|
1430900 |
1.6 |
96 |
. ENGINE COOLANT FAN ENGINE REPLACEMENT
|
1431100 |
. |
Additional Engine Coolant Fan Engine Replacement |
143110A |
0.2 |
|
97 |
. RADIATOR SURGE TANK REPLACEMENT
|
1450400 |
0.2 |
98 |
. RADIATOR INLET HOSE REPLACEMENT
|
1450700 |
0.4 |
99 |
. RADIATOR OUTLET HOSE REPLACEMENT
|
1450800 |
0.4 |
100 |
. RADIATOR SURGE TANK OUTLET HOSE REPLACEMENT
|
1451100 |
. |
101 |
. ENGINE COOLANT INLET PIPE REPLACEMENT
|
1451200 |
0.3 |
102 |
. ENGINE COOLANT OUTLET PIPE REPLACEMENT
|
1451300 |
0.3 |
103 |
. HEATER OUTLET PIPE REPLACEMENT
|
1453200 |
0.3 |
104 |
. THROTTLE BODY HEATER INLET HOSE REPLACEMENT
|
1454600 |
. |
105 |
. RADIATOR SURGE TANK INLET HOSE/PIPE REPLACEMENT
|
1454700 |
. |
106 |
. ENGINE COOLANT AIR BLEED HOSE REPLACEMENT
|
1454800 |
0.3 |
107 |
. ENGINE COOLANT THERMOSTAT REPLACEMENT
|
1480500 |
0.4 |
Check thermostat |
148050A |
. |
|
108 |
. ENGINE COOLANT THERMOSTAT HOUSING REPLACEMENT
|
1480900 |
0.4 |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
J300 |
|||
2.0 DSL |
|||
109 |
. GLOW PLUG REPLACEMENT
|
1510600 |
1.3 |
One additional Glow Plug Replacement |
151060A |
0.3 |
|
110 |
. SPARK PLUG REPLACEMENT
|
1510800 |
. |
111 |
. IGNITION COIL REPLACEMENT
|
1511900 |
. |
112 |
. ALTERNATOR REPLACEMENT
|
1541700 |
1.7 |
Auxiliary Alternator Bracket Replacement |
154170A |
. |
|
113 |
. GENERATOR AND AIR CONDITIONING COMPRESSOR BRACKET REPLACEMENT
|
1544100 |
5.2 |
114 |
. STARTER REPLACEMENT
|
1560800 |
0.5 |
115 |
. BATTERY REPLACEMENT
|
1570300 |
0.3 |
116 |
. BATTERY POSITIVE CABLE REPLACEMENT
|
1570800 |
0.2 |
117 |
. BATTERY TRAY REPLACEMENT
|
1571200 |
0.4 |
118 |
. ENGINE COOLANT FAN RESISTOR REPLACEMENT
|
1585300 |
1.6 |
119 |
. FUEL TANK FUEL PUMP MODULE REPLACEMENT (1.6L LXV, 1.6 LXT AND 1.8L 2H0)
|
1710300 |
0.8 |
120 |
. FUEL TANK FILLER PIPE REPLACEMENT
|
1710500 |
0.5 |
121 |
. FUEL TANK VENT PIPE REPLACEMENT (1.6L LXV, 1.6 LXT AND 1.8L 2H0)
|
1710700 |
. |
122 |
. FUEL TANK REPLACEMENT (1.6L LXV, 1.6 LXT AND 1.8L 2H0)
|
1710900 |
0.8 |
123 |
. FUEL PRESSURE CHECK (FEED)
|
1711300 |
. |
124 |
. FUEL SENDER ASSEMBLY REPLACEMENT
|
1711700 |
0.8 |
125 |
. FUEL FILTER REPLACEMENT
|
1720300 |
0.3 |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
J300 |
|||
2.0 DSL |
|||
126 |
. FUEL FEED PIPE REPLACEMENT (1.6L LXV, 1.6 LXT AND 1.8L 2H0)
|
1720500 |
0.6 |
127 |
. EVAPORATIVE EMISSION CANISTER REPLACEMENT
|
1731500 |
. |
128 |
. THROTTLE BODY ASSEMBLY REPLACEMENT
|
1810100 |
0.3 |
129 |
. FUEL INJECTOR REPLACEMENT
|
1811100 |
0.4 |
Additional Fuel Injector Replacement |
181100B |
0.3 |
|
130 |
. FUEL RAIL REPLACEMENT
|
1811300 |
0.7 |
131 |
. FUEL INJECTION PUMP REPLACEMENT
|
1811500 |
3.9 |
132 |
. FUEL INJECTOR FUEL FEED PIPE REPLACEMENT
|
1812000 |
0.6 |
. FUEL INJECTOR FUEL FEED PIPES REPLACEMENT
|
181200A |
0.3 |
|
133 |
. FUEL HOSE REPLACEMENT — FUEL INJECTION PUMP TO FUEL FEED BLOCK
|
1812300 |
0.3 |
134 |
. FUEL INJECTION PUMP DRIVE PULLEY — REPLACEMENT
|
1812400 |
2.4 |
135 |
. FUEL RETURN HOSE REPLACEMENT — FUEL RETURN PIPE TO FUEL INJECTION PUMP
|
1812500 |
0.4 |
136 |
. ACCELERATOR PEDAL POSITION SENSOR REPLACEMENT
|
1820500 |
. |
137 |
. ACCELERATOR PEDAL POSITION SENSOR REPLACEMENT (1.6L LXV, 1.6 LXT AND 1.8L 2H0)
|
1821800 |
0.3 |
138 |
. ENGINE CONTROL MODULE REPLACEMENT
|
1860100 |
0.5 |
139 |
. MANIFOLD ABSOLUTE PRESSURE SENSOR REPLACEMENT
|
1860900 |
. |
140 |
. KNOCK SENSOR REPLACEMENT
|
1861300 |
. |
141 |
. DIAGNOSTIC TIME — DTC RELATED DIAGNOSIS FOR ALL DIAGNOSIS ECUS
|
1869900 |
0.3 |
142 |
. AIR CLEANER ASSEMBLY REPLACEMENT
|
1910300 |
0.3 |
143 |
. AIR CLEANER ELEMENT REPLACEMENT
|
1910500 |
0.2 |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
J300 |
|||
2.0 DSL |
|||
144 |
. AIR CLEANER OUTLET DUCT REPLACEMENT
|
1910700 |
. |
145 |
. INTAKE AIR TEMPERATURE SENSOR REPLACEMENT
|
1910900 |
0.3 |
146 |
. AIR CLEANER INLET DUCT REPLACEMENT
|
1913000 |
0.5 |
147 |
. MASS AIRFLOW SENSOR/INTAKE AIR TEMPERATURE SENSOR REPLACEMENT
|
1913100 |
0.2 |
148 |
. REAR INTAKE AIR DUCT RESONATOR INSULATOR REPLACEMENT
|
1913200 |
0.7 |
149 |
. CHARGE AIR COOLER INLET HOSE REPLACEMENT
|
1913500 |
0.3 |
150 |
. CHARGE AIR COOLER OUTLET HOSE REPLACEMENT
|
1913600 |
0.2 |
151 |
. AIR CLEANER OUTLET FRONT DUCT REPLACEMENT
|
1913800 |
0.2 |
Additional Air Cleaner Outlet Front Duct Replacement |
191380A |
0.3 |
|
152 |
. INTAKE MANIFOLD REPLACEMENT
|
1930100 |
. |
153 |
. INTAKE MANIFOLD REPLACEMENT
|
1930200 |
1.7 |
154 |
. EXHAUST GAS RECIRCULATION VALVE REPLACEMENT
|
1930700 |
0.6 |
155 |
. INTAKE MANIFOLD GASKET REPLACEMENT
|
1931600 |
. |
156 |
. INTAKE MANIFOLD GASKET — REPLACE — DIESEL ENGINE
|
1931700 |
1.5 |
157 |
. PCV ASSEMBLY REPLACEMENT
|
1932600 |
0.5 |
158 |
. EXHAUST GAS RECIRCULATION VALVE ADAPTER REPLACEMENT
|
1932800 |
. |
159 |
. PCV PIPE — REPLACEMENT
|
1932900 |
0.2 |
160 |
. EXHAUST GAS RECIRCULATION PIPE REPLACEMENT
|
1933100 |
0.4 |
161 |
. EXHAUST GAS RECIRCULATION COOLING PIPE REPLACEMENT — UPPER
|
1933200 |
0.4 |
162 |
. EXHAUST GAS RECIRCULATION COOLING PIPE REPLACEMENT
|
1933300 |
1.7 |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
J300 |
|||
2.0 DSL |
|||
163 |
. EXHAUST MANIFOLD REPLACEMENT
|
1940300 |
1.7 |
164 |
. EXHAUST MANIFOLD HEAT SHIELD REPLACEMENT
|
1940800 |
1.3 |
165 |
. TURBOCHARGER REPLACEMENT
|
1941600 |
1.2 |
166 |
. TURBOCHARGER OIL FEED PIPE REPLACEMENT
|
1941700 |
0.8 |
167 |
. TURBOCHARGER OIL RETURN PIPE REPLACEMENT
|
1941800 |
0.4 |
168 |
. HEATED OXYGEN SENSOR 1 REPLACEMENT (1.6L LXV, 1.6 LXT AND 1.8L 2H0)
|
1942100 |
. |
169 |
. HEATED OXYGEN SENSOR 2 REPLACEMENT (1.6L LXV, 1.6 LXT AND 1.8L 2H0)
|
1942200 |
. |
170 |
. TURBOCHARGER HEAT SHIELD REPLACEMENT (CATALYTIC CONVERTER HEAT SHIELD)
|
1942300 |
0.5 |
171 |
. VACUUM PIPE REPLACEMENT
|
1950800 |
0.3 |
172 |
. EXHAUST GAS RECIRCULATION VALVE VACUUM TANK REPLACEMENT
|
1951300 |
0.3 |
173 |
. VACUUM PUMP ASSEMBLY REPLACEMENT
|
1951400 |
0.6 |
174 |
. EXHAUST FLEXIBLE PIPE REPLACEMENT
|
1960900 |
0.5 |
175 |
. EXHAUST PARTICULATE FILTER REPLACEMENT
|
1961400 |
0.8 |
176 |
. CATALYTIC CONVERTER REPLACEMENT
|
1961500 |
0.8 |
177 |
. EXHAUST HEAT SHIELD REPLACEMENT
|
1961700 |
0.8 |
178 |
. EXHAUST REAR MUFFLER HEAT SHIELD REPLACEMENT
|
1961900 |
0.4 |
179 |
. MIDDLE SILENCER WITH CENTRE EXHAUST PIPE REPLACEMENT
|
1962100 |
. |
180 |
. REAR SILENCER REPLACEMENT
|
1962200 |
0.3 |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
J300 |
|||
2.0 DSL |
|||
181 |
. EXHAUST SYSTEM REPLACEMENT
|
1962500 |
1.0 |
182 |
. FUEL TANK HEAT SHIELD REPLACEMENT
|
1962600 |
0.7 |
183 |
. EXHAUST PRESSURE SENSOR REPLACEMENT
|
1963200 |
0.3 |
184 |
. EXHAUST TEMPERATURE SENSOR REPLACEMENT — POSITION 1
|
1963500 |
0.4 |
185 |
. EXHAUST TEMPERATURE SENSOR REPLACEMENT — POSITION 2
|
1963700 |
0.6 |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
||
J300 |
|||||
1.6 LXT |
1.6 LXV |
1.8X |
|||
1 |
. ENGINE ASSEMBLY OVERHAUL D33
|
1110100 |
. |
. |
. |
Measure Cylinder Head |
111010D |
. |
. |
. |
|
Overhaul Cylinder Head (Cylinder Head Detached) |
111010E |
. |
. |
. |
|
Overhaul oil pump (oil pump detached) |
111010F |
. |
. |
. |
|
Replace camshaft |
111010G |
. |
. |
. |
|
Replace Cylinder Head (Cylinder Head Detached) |
111010H |
. |
. |
. |
|
2 |
. ENGINE ASSEMBLY OVERHAUL 6T45
|
1110300 |
. |
. |
. |
Measure Cylinder Head |
111030D |
. |
. |
. |
|
Overhaul Cylinder Head (Cylinder Head Detached) |
111030E |
. |
. |
. |
|
Overhaul oil pump (oil pump detached) |
111030F |
. |
. |
. |
|
Replace camshaft |
111030G |
. |
. |
. |
|
Replace Cylinder Head (Cylinder Head Detached) |
111030H |
. |
. |
. |
|
3 |
. REPLACE ENGINE WITH EXCHANGE ENGINE — DIESEL ENGINE MT
|
1110200 |
. |
. |
. |
4 |
. REPLACE ENGINE WITH EXCHANGE ENGINE — DIESEL ENGINE AT
|
1110400 |
. |
. |
. |
5 |
. ENGINE REMOVAL AND INSTALLATION (D16-5)
|
1110600 |
. |
4.0 |
4.0 |
Remove and inst manual gearbox from/on engine |
111060A |
. |
1.3 |
1.3 |
|
6 |
. ENGINE REMOVAL AND INSTALLATION (6T40)
|
1110700 |
. |
3.6 |
3.6 |
Remove and inst manual gearbox from/on engine |
111070A |
. |
1.3 |
1.3 |
|
Remove and inst automatic transmission with torque converter from/on engine |
111070B |
. |
1.8 |
1.8 |
|
7 |
. ENGINE REPLACEMENT (D16)
|
1110800 |
4.0 |
7.7 |
7.7 |
Remove And Inst Manual Gearbox From/On Engine |
111080D |
1.3 |
. |
. |
|
Replace one piston and/or con-rod |
111080F |
0.4 |
. |
. |
|
Replace piston rings |
111080G |
0.8 |
. |
. |
|
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
||
J300 |
|||||
1.6 LXT |
1.6 LXV |
1.8X |
|||
8 |
. ENGINE REPLACEMENT (6T30/6T40)
|
1110900 |
3.6 |
7.6 |
7.6 |
Remove And Inst Manual Gearbox From/On Engine |
111090D |
1.3 |
. |
. |
|
Remove And Inst Automatic Transmission From/On Engine |
111090E |
1.8 |
. |
. |
|
Replace one piston and/or con-rod |
111090F |
0.4 |
. |
. |
|
Replace piston rings |
111090G |
0.8 |
. |
. |
|
9 |
. ENGINE OIL AND OIL FILTER REPLACEMENT
|
1112200 |
0.4 |
0.3 |
0.3 |
10 |
. GENERATOR AND AIR CONDITIONING COMPRESSOR AND POWER STEERING PUMP BELT REPLACEMENT
|
1132200 |
0.2 |
0.2 |
0.2 |
11 |
. DRIVE BELT IDLER PULLEY REPLACEMENT
|
1132300 |
0.3 |
1.4 |
1.4 |
12 |
. DRIVE BELT TENSIONER REPLACEMENT
|
1132400 |
0.3 |
0.3 |
0.3 |
13 |
. POWER STEERING PUMP BELT REPLACEMENT
|
1132700 |
. |
0.2 |
0.2 |
14 |
. WATER-IN-FUEL DRAINING
|
1210100 |
. |
. |
. |
15 |
. OIL LEVEL INDICATOR REPLACEMENT
|
1210200 |
. |
. |
. |
16 |
. OIL LEVEL INDICATOR TUBE REPLACEMENT
|
1210300 |
. |
0.2 |
0.2 |
17 |
. ENGINE — REPAIR USING SHORT BLOCK — PETROL ENGINE
|
1211200 |
. |
7.9 |
7.9 |
Measure cylinder head |
121120A |
. |
0.8 |
0.8 |
|
Overhaul oil pump (oil pump detached) |
121120B |
. |
0.3 |
0.3 |
|
Remove And Inst Attaching Parts (cylinder head) |
121120C |
. |
1.1 |
1.1 |
|
18 |
. ENGINE OIL PRESSURE INDICATOR SWITCH REPLACEMENT
|
1211500 |
0.3 |
1.4 |
1.4 |
19 |
. CRANKSHAFT REAR OIL SEAL REPLACEMENT (6T30/6T40)
|
1220200 |
5.4 |
5.4 |
5.4 |
20 |
. CRANKSHAFT REAR OIL SEAL REPLACEMENT (D16-5)
|
1220400 |
4.8 |
4.8 |
4.8 |
21 |
. PISTON, CONNECTING ROD, AND BEARING REMOVAL AND INST
|
1220800 |
6.0 |
5.9 |
5.9 |
Replace One Piston And/Or Con-Rod |
122080A |
. |
0.3 |
0.3 |
|
Replace An Additional Piston And/Or Con-Rod |
122080C |
. |
0.3 |
0.3 |
|
Replace Piston Rings |
122080D |
. |
0.7 |
0.7 |
|
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
||
J300 |
|||||
1.6 LXT |
1.6 LXV |
1.8X |
|||
22 |
. CRANKSHAFT REMOVAL AND INST (D16)
|
1221100 |
8.4 |
9.3 |
9.3 |
Measure Crankshaft |
122110L |
. |
1.1 |
1.1 |
|
23 |
. CRANKSHAFT REMOVAL AND INST (6T30/6T40)
|
1221200 |
8.3 |
8.9 |
8.9 |
Measure Crankshaft |
122120L |
. |
1.1 |
1.1 |
|
24 |
. ENGINE FLYWHEEL REPLACEMENT
|
1221700 |
4.7 |
4.7 |
4.7 |
Rear Crankshaft Seal Ring Replacement |
122170A |
. |
. |
. |
|
Replace Rear Crankshaft Seal Ring |
122170B |
0.2 |
0.3 |
0.3 |
|
25 |
. PISTONS AND CONNECTING RODS, — REMOVE AND REINST — DIESEL ENGINE
|
1221800 |
. |
. |
. |
Replace one additional piston and/or connecting rod |
122180A |
. |
. |
. |
|
Replace one piston and/or connecting rod |
122180B |
. |
. |
. |
|
Replace piston rings |
122180C |
. |
. |
. |
|
26 |
. AUTOMATIC TRANSMISSION FLEX PLATE REPLACEMENT
|
1221900 |
5.3 |
5.3 |
5.3 |
Replace Rear Crankshaft Seal Ring |
122190A |
0.3 |
. |
. |
|
Rear Crankshaft Seal Ring Replacement |
122190D |
. |
. |
. |
|
27 |
. OIL FILTER ELEMENT — REPLACE — DIESEL ENGINE
|
1231100 |
. |
. |
. |
28 |
. OIL FILTER ADAPTER AND OIL COOLER ASSEMBLY REPLACEMENT
|
1231200 |
. |
. |
. |
29 |
. HOUSING, OIL FILTER AND COOLER REPLACEMENT
|
1231400 |
. |
. |
. |
30 |
. OIL PAN REPLACEMENT
|
1231500 |
1.3 |
1.5 |
1.5 |
Oil Pan Replacement |
123150A |
. |
. |
. |
|
31 |
. ENGINE OIL COOLER REPLACEMENT
|
1231600 |
. |
1.5 |
1.5 |
32 |
. OIL PUMP COVER WITH OIL PUMP REPLACEMENT
|
1231700 |
4.1 |
4.6 |
4.6 |
Overhaul Oil Pump |
123170A |
0.4 |
. |
. |
|
33 |
. OIL PUMP — OVERHAUL
|
1231800 |
. |
4.8 |
4.8 |
34 |
. OIL PUMP SUCTION PIPE REPLACEMENT
|
1232100 |
. |
. |
. |
35 |
. ENGINE OIL LEVEL SENSOR REPLACEMENT
|
1232200 |
. |
1.5 |
1.5 |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
||
J300 |
|||||
1.6 LXT |
1.6 LXV |
1.8X |
|||
36 |
. CRANKSHAFT FRONT OIL SEAL REPLACEMENT
|
1232300 |
1.1 |
1.0 |
1.0 |
37 |
. ENGINE OIL PRESSURE CHECK
|
1232400 |
. |
0.4 |
0.4 |
38 |
. OIL FLOW CHECK VALVE REPLACEMENT
|
1232600 |
. |
0.7 |
0.7 |
39 |
. OIL PRESSURE RELIEF VALVE REPLACEMENT
|
1232700 |
0.6 |
1.5 |
1.5 |
40 |
. SEAL RING — OIL PUMP REPLACEMENT
|
1232900 |
. |
. |
. |
41 |
. POSITIVE CRANKCASE VENTILATION VALVE HOSE REPLACEMENT
|
1233700 |
0.2 |
1.5 |
0.2 |
42 |
. ENGINE OIL FILLER CAP — REPLACE — DIESEL ENGINE
|
1233800 |
. |
. |
. |
43 |
. ENGINE OIL COOLER INLET PIPE REPLACEMENT
|
1234000 |
. |
1.3 |
1.3 |
44 |
. ENGINE OIL COOLER OUTLET PIPE REPLACEMENT
|
1234100 |
. |
1.3 |
1.3 |
45 |
. COMPRESSION CHECK
|
1311100 |
0.6 |
0.7 |
0.7 |
46 |
. VALVE ROCKER ARMS — REPLACE — DIESEL ENGINE
|
1312100 |
. |
. |
. |
47 |
. CYLINDER HEAD GASKET REPLACEMENT
|
. |
. |
. |
. |
Cylinder Head Removal and Installation |
1312300 |
4.0 |
4.1 |
4.1 |
|
Adjust valve clearance |
131230A |
. |
0.6 |
0.6 |
|
48 |
. CYLINDER HEAD REMOVAL AND INSTALLATION
|
1312400 |
. |
4.1 |
4.1 |
Adjust Valve Clearance |
131240A |
. |
0.6 |
0.6 |
|
Measure Cylinder Head |
131240B |
. |
0.9 |
0.9 |
|
Remove and Inst Attaching Parts |
131240C |
0.9 |
1.1 |
1.1 |
|
Cylinder Head Replacement |
131240D |
2.9 |
. |
. |
|
Replace or repair one valve |
131240E |
0.3 |
. |
. |
|
Replace or repair one additional valve |
131240F |
0.3 |
. |
. |
|
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
||
J300 |
|||||
1.6 LXT |
1.6 LXV |
1.8X |
|||
49 |
. CYLINDER HEAD — REMOVE AND REINST — DIESEL ENGINE
|
1312500 |
. |
. |
. |
Cylinder Head Replacement |
131250C |
. |
. |
. |
|
Measure cylinder head |
131250D |
. |
. |
. |
|
Overhaul cylinder head |
131250E |
. |
. |
. |
|
Replace or repair one additional valve |
131250F |
. |
. |
. |
|
Replace or repair one valve |
131250G |
. |
. |
. |
|
50 |
. REMOVE AND REINST VALVE SPRING
|
1312900 |
2.1 |
3.0 |
3.0 |
Adjust valve clearance (hydraulic tappet) |
131290E |
. |
0.6 |
0.6 |
|
Remove and reinst valve springs |
131290F |
2.2 |
2.2 |
2.2 |
|
51 |
. VALVE CLEARANCE ADJUSTMENT
|
1313000 |
. |
3.1 |
3.1 |
52 |
. VALVE STEM OIL SEAL AND VALVE SPRING REPLACEMENT
|
1313400 |
4.3 |
4.4 |
4.4 |
53 |
. VALVE BRIDGES, REPLACE — DIESEL ENGINE
|
1313600 |
. |
. |
. |
54 |
. HYDRAULIC VALVE LASH ADJUSTER REPLACEMENT
|
1313800 |
2.1 |
3.0 |
3.0 |
Adjust valve clearance |
131380A |
. |
0.6 |
0.6 |
|
55 |
. ENGINE COOLANT TEMPERATURE SENSOR REPLACEMENT (ENGINE BLOCK) (THERMOSTAT HOUSING)
|
1314100 |
0.2 |
0.2 |
0.2 |
56 |
. VALVE STEM SEALS — REPLACE — DIESEL ENGINE
|
1314200 |
. |
. |
. |
57 |
. ENGINE COOLANT TEMPERATURE SENSOR REPLACEMENT (RADIATOR) (1.6L LXV, 1.6 LXT AND 1.8L 2H0)
|
1314400 |
0.2 |
0.2 |
0.2 |
58 |
. CAMSHAFT COVER REPLACEMENT
|
1322100 |
0.7 |
0.4 |
0.4 |
59 |
. CAMSHAFT REPLACEMENT
|
1322300 |
2.1 |
3.0 |
3.0 |
Adjust valve clearance (hydraulic tappet) |
132230D |
. |
0.6 |
0.6 |
|
Replace one other, or tappets/hydraulic tappets |
132230E |
0.2 |
0.2 |
0.2 |
|
Replace one tappet/hydraulic tappet |
132230F |
0.1 |
0.1 |
0.1 |
|
60 |
. INTAKE CAMSHAFT REPLACEMENT
|
1322400 |
1.7 |
2.7 |
2.7 |
Replace one tappet/hydraulic tappet |
132240D |
0.2 |
0.1 |
0.1 |
|
Replace one other, or tappets/hydraulic tappets |
132240E |
0.1 |
0.2 |
0.2 |
|
Adjust Valve Clearance |
132240F |
. |
0.5 |
0.5 |
|
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
||
J300 |
|||||
1.6 LXT |
1.6 LXV |
1.8X |
|||
61 |
. EXHAUST CAMSHAFT REPLACEMENT
|
1322600 |
1.8 |
2.7 |
2.7 |
Replace One Tappet/hydraulic Tappet |
132260D |
0.2 |
0.1 |
0.1 |
|
Replace One Additional or Valve Tappets |
132260E |
0.1 |
0.2 |
0.2 |
|
Adjust Valve Clearance |
132260F |
. |
0.5 |
0.5 |
|
62 |
. ENGINE (IGNITION COIL) COVER REPLACEMENT
|
1322800 |
. |
0.2 |
0.2 |
63 |
. CAMSHAFT SEAL REPLACEMENT
|
1322900 |
1.2 |
1.9 |
1.9 |
Replace one further seal ring |
132290A |
0.3 |
0.3 |
0.3 |
|
64 |
. CAMSHAFT FRONT OIL SEAL — REPLACEMENT
|
1323000 |
. |
. |
. |
65 |
. CRANKSHAFT PULLEY REPLACEMENT
|
1332100 |
0.3 |
0.4 |
0.4 |
66 |
. TIMING BELT CENTER FRONT COVER REPLACEMENT
|
1332200 |
. |
0.6 |
0.6 |
67 |
. TIMING BELT REAR COVER REPLACEMENT
|
1332300 |
2.1 |
2.0 |
2.0 |
68 |
. TIMING BELT REPLACEMENT
|
1332500 |
1.6 |
0.8 |
0.8 |
crankshaft sprocket replacement |
133250D |
0.2 |
0.2 |
0.2 |
|
Timing Belt Tensioner Replacement |
133250E |
0.3 |
0.6 |
0.6 |
|
69 |
. EXHAUST CAMSHAFT REPLACEMENT
|
1322600 |
1.2 |
2.7 |
2.7 |
Replace one additional or valve tappets (hydrotappet) |
132260A |
0.2 |
0.1 |
0.5 |
|
Replace one tappet/hydraulic tappet |
132260B |
0.1 |
0.2 |
0.2 |
|
Adjust valve clearance (hydraulic tappet) |
132260C |
. |
0.5 |
0.1 |
|
70 |
. TIMING BELT ADJUSTMENT
|
1332700 |
. |
. |
. |
71 |
. TIMING BELT TENSIONER REPLACEMENT
|
1332900 |
1.7 |
1.3 |
1.3 |
72 |
. CRANKSHAFT SPROCKET REPLACEMENT
|
1333100 |
. |
0.9 |
0.9 |
73 |
. CAMSHAFT GEAR REPLACEMENT
|
1333300 |
1.2 |
0.9 |
. |
Replace one further camshaft gear |
133330A |
0.2 |
. |
. |
|
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
||
J300 |
|||||
1.6 LXT |
1.6 LXV |
1.8X |
|||
74 |
. WATER PUMP REPLACEMENT
|
1333500 |
2.2 |
0.8 |
0.8 |
75 |
. WATER PUMP PULLEY REPLACEMENT
|
1333600 |
. |
0.4 |
0.4 |
76 |
. CRANKSHAFT POSITION SENSOR
|
1333700 |
0.2 |
0.6 |
0.6 |
77 |
. CAMSHAFT POSITION SENSOR REPLACEMENT
|
1333800 |
0.3 |
0.2 |
0.2 |
78 |
. TIMING BELT IDLER PULLEY REPLACEMENT
|
1333900 |
1.1 |
0.9 |
0.9 |
79 |
. TIMING BELT UPPER FRONT COVER REPLACEMENT
|
1334200 |
0.2 |
0.2 |
0.2 |
80 |
. TIMING BELT LOWER FRONT COVER REPLACEMENT
|
1334300 |
0.4 |
0.4 |
0.4 |
81 |
. ACTUATOR EXHAUST CAMSHAFT REPLACEMENT
|
1336400 |
. |
0.2 |
0.2 |
82 |
. ACTUATOR INLET CAMSHAFT REPLACEMENT
|
1336500 |
. |
0.2 |
0.2 |
83 |
. CAMSHAFT POSITION ACTUATOR ADJUSTER REPLACEMENT
|
1336800 |
. |
1.8 |
1.8 |
84 |
. EXHAUST CAMSHAFT POSITION ACTUATOR ADJUSTER REPLACEMENT
|
1336900 |
. |
1.8 |
1.8 |
85 |
. ENGINE MOUNT REPLACEMENT — RIGHT SIDE
|
1380100 |
0.9 |
0.6 |
0.6 |
86 |
. ENGINE MOUNT BRACKET REPLACEMENT — RIGHT SIDE
|
1380300 |
1.0 |
0.6 |
0.6 |
87 |
. ENGINE SIGHT SHIELD REPLACEMENT
|
1382100 |
0.2 |
. |
. |
88 |
. ENGINE LEAK TEST (CO CONCENTRATION IN COOLANT)
|
1410100 |
0.1 |
0.1 |
0.1 |
89 |
. RADIATOR REPLACEMENT
|
1410500 |
1.3 |
1.3 |
1.3 |
Additional work for vehicles with automatic transmission |
141050A |
. |
. |
. |
|
90 |
. CHARGE AIR COOLER REPLACEMENT
|
1411800 |
. |
. |
. |
91 |
. COOLING SYSTEM LEAK TESTING
|
1411900 |
0.2 |
0.2 |
0.2 |
92 |
. RADIATOR AND AIR CHARGE COOLER BRACKET REPAIR
|
1412100 |
0.5 |
0.5 |
0.5 |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
||
J300 |
|||||
1.6 LXT |
1.6 LXV |
1.8X |
|||
93 |
. ENGINE COOLANT FAN RESISTOR MOUNT REPAIR
|
1412200 |
0.5 |
0.5 |
0.5 |
94 |
. LOWER AND UPPER RADIATOR MOUNTING PIN REPAIR
|
1412300 |
0.5 |
0.5 |
0.5 |
95 |
. RADIATOR SUPPORT REPLACEMENT
|
1430300 |
0.8 |
0.8 |
0.8 |
96 |
. ENGINE COOLANT FAN REPLACEMENT
|
1430900 |
0.7 |
0.7 |
0.7 |
97 |
. ENGINE COOLANT FAN ENGINE REPLACEMENT
|
1431100 |
. |
1.5 |
. |
Additional Engine Coolant Fan Engine Replacement |
143110A |
. |
. |
. |
|
98 |
. RADIATOR SURGE TANK REPLACEMENT
|
1450400 |
0.2 |
0.2 |
0.2 |
99 |
. RADIATOR INLET HOSE REPLACEMENT
|
1450700 |
0.5 |
0.5 |
0.5 |
100 |
. RADIATOR OUTLET HOSE REPLACEMENT
|
1450800 |
0.5 |
0.6 |
0.6 |
101 |
. RADIATOR SURGE TANK OUTLET HOSE REPLACEMENT
|
1451100 |
0.3 |
. |
. |
102 |
. ENGINE COOLANT INLET PIPE REPLACEMENT
|
1451200 |
. |
. |
. |
103 |
. ENGINE COOLANT OUTLET PIPE REPLACEMENT
|
1451300 |
. |
. |
. |
104 |
. HEATER OUTLET PIPE REPLACEMENT
|
1453200 |
. |
. |
. |
105 |
. THROTTLE BODY HEATER INLET HOSE REPLACEMENT
|
1454600 |
. |
0.2 |
0.2 |
106 |
. RADIATOR SURGE TANK INLET HOSE/PIPE REPLACEMENT
|
1454700 |
0.2 |
0.2 |
0.2 |
107 |
. ENGINE COOLANT AIR BLEED HOSE REPLACEMENT
|
1454800 |
0.2 |
0.2 |
0.2 |
108 |
. ENGINE COOLANT THERMOSTAT REPLACEMENT
|
1480500 |
. |
0.7 |
0.7 |
Check thermostat |
148050A |
. |
0.3 |
0.3 |
|
109 |
. ENGINE COOLANT THERMOSTAT HOUSING REPLACEMENT
|
1480900 |
. |
0.9 |
. |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
||
J300 |
|||||
1.6 LXT |
1.6 LXV |
1.8X |
|||
110 |
. GLOW PLUG REPLACEMENT
|
1510600 |
. |
. |
. |
One additional Glow Plug Replacement |
151060A |
. |
. |
. |
|
111 |
. SPARK PLUG REPLACEMENT
|
1510800 |
0.2 |
. |
. |
112 |
. IGNITION COIL REPLACEMENT
|
1511900 |
0.3 |
. |
. |
113 |
. ALTERNATOR REPLACEMENT
|
1541700 |
0.6 |
0.5 |
0.5 |
Auxiliary Alternator Bracket Replacement |
154170A |
0.3 |
0.2 |
0.2 |
|
114 |
. GENERATOR AND AIR CONDITIONING COMPRESSOR BRACKET REPLACEMENT
|
1544100 |
. |
. |
. |
115 |
. STARTER REPLACEMENT
|
1560800 |
0.4 |
0.5 |
0.5 |
116 |
. BATTERY REPLACEMENT
|
1570300 |
0.3 |
0.3 |
0.3 |
117 |
. BATTERY POSITIVE CABLE REPLACEMENT
|
1570800 |
0.2 |
0.2 |
0.2 |
118 |
. BATTERY TRAY REPLACEMENT
|
1571200 |
0.4 |
0.4 |
0.4 |
119 |
. ENGINE COOLANT FAN RESISTOR REPLACEMENT
|
1585300 |
0.8 |
0.8 |
0.8 |
120 |
. FUEL TANK FUEL PUMP MODULE REPLACEMENT (1.6L LXV, 1.6 LXT AND 1.8L 2H0)
|
1710300 |
0.6 |
0.6 |
0.6 |
121 |
. FUEL TANK FILLER PIPE REPLACEMENT
|
1710500 |
0.5 |
0.5 |
0.5 |
122 |
. FUEL TANK VENT PIPE REPLACEMENT (1.6L LXV, 1.6 LXT AND 1.8L 2H0)
|
1710700 |
0.5 |
0.5 |
0.5 |
123 |
. FUEL TANK REPLACEMENT (1.6L LXV, 1.6 LXT AND 1.8L 2H0)
|
1710900 |
0.6 |
0.6 |
0.6 |
124 |
. FUEL PRESSURE CHECK (FEED)
|
1711300 |
0.4 |
0.3 |
0.3 |
125 |
. FUEL SENDER ASSEMBLY REPLACEMENT
|
1711700 |
. |
. |
. |
126 |
. FUEL FILTER REPLACEMENT
|
1720300 |
. |
. |
. |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
||
J300 |
|||||
1.6 LXT |
1.6 LXV |
1.8X |
|||
127 |
. FUEL FEED PIPE REPLACEMENT (1.6L LXV, 1.6 LXT AND 1.8L 2H0)
|
1720500 |
0.5 |
0.5 |
0.5 |
128 |
. EVAPORATIVE EMISSION CANISTER REPLACEMENT
|
1731500 |
0.4 |
0.4 |
0.4 |
129 |
. THROTTLE BODY ASSEMBLY REPLACEMENT
|
1810100 |
0.4 |
0.5 |
0.5 |
130 |
. FUEL INJECTOR REPLACEMENT
|
1811100 |
0.6 |
0.6 |
0.6 |
Additional Fuel Injector Replacement |
181100B |
. |
. |
. |
|
131 |
. FUEL RAIL REPLACEMENT
|
1811300 |
0.6 |
0.6 |
0.6 |
132 |
. FUEL INJECTION PUMP REPLACEMENT
|
1811500 |
. |
. |
. |
133 |
. FUEL INJECTOR FUEL FEED PIPE REPLACEMENT
|
1812000 |
. |
. |
. |
. FUEL INJECTOR FUEL FEED PIPES REPLACEMENT
|
181200A |
. |
. |
. |
|
134 |
. FUEL HOSE REPLACEMENT — FUEL INJECTION PUMP TO FUEL FEED BLOCK
|
1812300 |
. |
. |
. |
135 |
. FUEL INJECTION PUMP DRIVE PULLEY — REPLACEMENT
|
1812400 |
. |
. |
. |
136 |
. FUEL RETURN HOSE REPLACEMENT — FUEL RETURN PIPE TO FUEL INJECTION PUMP
|
1812500 |
. |
. |
. |
137 |
. ACCELERATOR PEDAL POSITION SENSOR REPLACEMENT
|
1820500 |
. |
0.3 |
. |
138 |
. ACCELERATOR PEDAL POSITION SENSOR REPLACEMENT (1.6L LXV, 1.6 LXT AND 1.8L 2H0)
|
1821800 |
0.3 |
0.3 |
0.3 |
139 |
. ENGINE CONTROL MODULE REPLACEMENT
|
1860100 |
0.6 |
0.6 |
0.6 |
140 |
. MANIFOLD ABSOLUTE PRESSURE SENSOR REPLACEMENT
|
1860900 |
0.2 |
0.2 |
0.2 |
141 |
. KNOCK SENSOR REPLACEMENT
|
1861300 |
0.2 |
0.6 |
0.6 |
142 |
. DIAGNOSTIC TIME — DTC RELATED DIAGNOSIS FOR ALL DIAGNOSIS ECUS
|
1869900 |
0.3 |
0.3 |
0.3 |
143 |
. AIR CLEANER ASSEMBLY REPLACEMENT
|
1910300 |
0.2 |
0.2 |
0.2 |
144 |
. AIR CLEANER ELEMENT REPLACEMENT
|
1910500 |
0.2 |
0.2 |
0.2 |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
||
J300 |
|||||
1.6 LXT |
1.6 LXV |
1.8X |
|||
145 |
. AIR CLEANER OUTLET DUCT REPLACEMENT
|
1910700 |
0.2 |
0.2 |
0.2 |
146 |
. INTAKE AIR TEMPERATURE SENSOR REPLACEMENT
|
1910900 |
0.2 |
0.2 |
0.2 |
147 |
. AIR CLEANER INLET DUCT REPLACEMENT
|
1913000 |
0.5 |
0.5 |
0.5 |
148 |
. MASS AIRFLOW SENSOR/INTAKE AIR TEMPERATURE SENSOR REPLACEMENT
|
1913100 |
. |
. |
. |
149 |
. REAR INTAKE AIR DUCT RESONATOR INSULATOR REPLACEMENT
|
1913200 |
. |
. |
. |
150 |
. CHARGE AIR COOLER INLET HOSE REPLACEMENT
|
1913500 |
. |
. |
. |
151 |
. CHARGE AIR COOLER OUTLET HOSE REPLACEMENT
|
1913600 |
. |
. |
. |
152 |
. AIR CLEANER OUTLET FRONT DUCT REPLACEMENT
|
1913800 |
. |
. |
. |
Additional Air Cleaner Outlet Front Duct Replacement |
191380A |
. |
. |
. |
|
153 |
. INTAKE MANIFOLD REPLACEMENT
|
1930100 |
2.3 |
. |
1.1 |
154 |
. INTAKE MANIFOLD REPLACEMENT
|
1930200 |
. |
. |
. |
155 |
. EXHAUST GAS RECIRCULATION VALVE REPLACEMENT
|
1930700 |
0.2 |
. |
. |
156 |
. INTAKE MANIFOLD GASKET REPLACEMENT
|
1931600 |
1.9 |
. |
1.0 |
157 |
. INTAKE MANIFOLD GASKET — REPLACE — DIESEL ENGINE
|
1931700 |
. |
. |
. |
158 |
. PCV ASSEMBLY REPLACEMENT
|
1932600 |
. |
. |
. |
159 |
. EXHAUST GAS RECIRCULATION VALVE ADAPTER REPLACEMENT
|
1932800 |
0.5 |
. |
. |
160 |
. PCV PIPE — REPLACEMENT
|
1932900 |
. |
. |
. |
161 |
. EXHAUST GAS RECIRCULATION PIPE REPLACEMENT
|
1933100 |
0.4 |
. |
. |
162 |
. EXHAUST GAS RECIRCULATION COOLING PIPE REPLACEMENT — UPPER
|
1933200 |
. |
. |
. |
163 |
. EXHAUST GAS RECIRCULATION COOLING PIPE REPLACEMENT
|
1933300 |
. |
. |
. |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
||
J300 |
|||||
1.6 LXT |
1.6 LXV |
1.8X |
|||
164 |
. EXHAUST MANIFOLD REPLACEMENT
|
1940300 |
0.7 |
1.4 |
1.4 |
165 |
. EXHAUST MANIFOLD HEAT SHIELD REPLACEMENT
|
1940800 |
0.3 |
0.7 |
0.7 |
166 |
. TURBOCHARGER REPLACEMENT
|
1941600 |
. |
. |
. |
167 |
. TURBOCHARGER OIL FEED PIPE REPLACEMENT
|
1941700 |
. |
. |
. |
168 |
. TURBOCHARGER OIL RETURN PIPE REPLACEMENT
|
1941800 |
. |
. |
. |
169 |
. HEATED OXYGEN SENSOR 1 REPLACEMENT (1.6L LXV, 1.6 LXT AND 1.8L 2H0)
|
1942100 |
0.2 |
0.2 |
0.2 |
170 |
. HEATED OXYGEN SENSOR 2 REPLACEMENT (1.6L LXV, 1.6 LXT AND 1.8L 2H0)
|
1942200 |
0.2 |
0.2 |
0.2 |
171 |
. TURBOCHARGER HEAT SHIELD REPLACEMENT (CATALYTIC CONVERTER HEAT SHIELD)
|
1942300 |
. |
. |
. |
172 |
. VACUUM PIPE REPLACEMENT
|
1950800 |
. |
. |
. |
173 |
. EXHAUST GAS RECIRCULATION VALVE VACUUM TANK REPLACEMENT
|
1951300 |
. |
. |
. |
174 |
. VACUUM PUMP ASSEMBLY REPLACEMENT
|
1951400 |
. |
. |
. |
175 |
. EXHAUST FLEXIBLE PIPE REPLACEMENT
|
1960900 |
0.6 |
0.6 |
0.6 |
176 |
. EXHAUST PARTICULATE FILTER REPLACEMENT
|
1961400 |
. |
. |
. |
177 |
. CATALYTIC CONVERTER REPLACEMENT
|
1961500 |
0.4 |
1.4 |
. |
178 |
. EXHAUST HEAT SHIELD REPLACEMENT
|
1961700 |
0.7 |
0.7 |
0.7 |
179 |
. EXHAUST REAR MUFFLER HEAT SHIELD REPLACEMENT
|
1961900 |
0.4 |
0.4 |
0.4 |
180 |
. MIDDLE SILENCER WITH CENTRE EXHAUST PIPE REPLACEMENT
|
1962100 |
0.4 |
0.4 |
0.4 |
181 |
. REAR SILENCER REPLACEMENT
|
1962200 |
0.3 |
0.3 |
0.3 |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
||
J300 |
|||||
1.6 LXT |
1.6 LXV |
1.8X |
|||
182 |
. EXHAUST SYSTEM REPLACEMENT
|
1962500 |
0.9 |
0.9 |
0.9 |
183 |
. FUEL TANK HEAT SHIELD REPLACEMENT
|
1962600 |
0.6 |
0.6 |
0.6 |
184 |
. EXHAUST PRESSURE SENSOR REPLACEMENT
|
1963200 |
. |
. |
. |
185 |
. EXHAUST TEMPERATURE SENSOR REPLACEMENT — POSITION 1
|
1963500 |
. |
. |
. |
186 |
. EXHAUST TEMPERATURE SENSOR REPLACEMENT — POSITION 2
|
1963700 |
. |
. |
. |
 |
 |
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