Cruze
 PRE-DELIVERY INSPECTION
  PDI Inspection
  FOREWORD
 GENERAL INTRODUCTION
 1. EQUIPMENT AND MATERIAL FOR PDI AND SERVICE
  TOOLS
  FLUIDS
  2. PRE-DELIVERY INSPECTION FORM
 ENGINE COMPARTMENT
  1. COMPONENTS CONNECTION LOOSE
  2. HOSE AND ELECT. WIRES ROUTING
  3. FREENESS OF MOVEMENT OF LINKAGE, VALVES AND OTHER COMPONENTS
  4. UNUSUAL NOISES
  5. SEEPAGE AND LEAKS AT HOSES AND PIPE CONNECTIONS, ETC.
  6. POWER STEERING SYSTEM
  7. ENGINE COOLANT PROTECTION
  8. ALL FLUID LEVELS CHECK
  9. THROTTLE LINKAGE
  10. BELTS TENSION
 BODY ACCESSORIES
  1. HEADLAMPS OPERATION AND AIM
  2. INDICATOR LAMPS
  3. HAZARD WARNING LAMPS
  4. REVERSE LAMPS
  5. BRAKE LAMPS
  6. TAIL LAMPS, POSITION LAMPS, NUMBER PLATE LAMPS, ADDITIONAL INDICATOR LAMPS
  7. INSTRUMENT PANEL WARNING LAMPS AND INDICATORS
  8. DOME AND COURTESY LIGHTS
  9. GLOVE BOX ILLUMINATION -- OPTION
  10. HEADLIGHT LEVELLING SWITCH -- OPTION
  11. INSTRUMENT PANEL GAUGE OPERATION
  12. FRONT FOG LIGHT SWITCH -- OPTION
  13. REAR FOG LIGHT SWITCH -- OPTION
  14. REAR WINDOW AND OUTSIDE MIRROR DEMISTER BUTTON
  15. INSTRUMENT ILLUMINATION CONTROL SWITCH -- OPTION
  16. HORN SWITCH
  17. WIPER AND WASHER OPERATION
  18. TAILGATE WINDOW WIPER AND WASHER SWITCH -- OPTION
  19. RADIO/CASSETTE, SPEAKERS, AERIAL -- OPTION
  20. CUP HOLDER
  21. CIGARETTE LIGHTER
  22. CLOCK
  23. DOOR LOCK
  24. DOOR WINDOW
  25. OUTSIDE REARVIEW MIRRORS
  26. TILTABLE STEERING WHEEL -- OPTION
  27. POWER SUN ROOF -- OPTION
  28. SEAT
  29. FUEL FILLER DOOR RELEASE LEVER
  30. BOOT LID RELEASE LEVER
  31. ENGINE BONNET RELEASE LEVER
  32. THEFT DETERRENT SYSTEM -- OPTION
  33. KEYLESS ENTRY SYSTEM WITH ANTI-THEFT FUNCTION -- OPTION
  34. SUNGLASSES HOLDER
  35. SEAT HEATER SWITCH -- OPTION
 UNDER VEHICLE
  UNDER VEHICLE INSPECTION
  1. STEERING GEAR AND LINKAGE
  2. PROPER TRACK ROD CLAMP POSITION
  3. EXHAUST SYSTEM FOR PROPER ALIGNMENT AND CLEARANCE
  4. FRONT AND REAR SUSPENSION
  5. CHECK AXLE AND MANUAL GEARBOX FLUID LEVEL
  6. BRAKE SYSTEM
  7. FUEL SYSTEM
  8. DRIVE SHAFT OF FRONT DRIVE AXLES
  9. VISUALLY INSPECT WHEEL STUD AND FLANGE NUTS
  10. INFLATE TYRES TO SPECIFIED PRESSURE
 ROAD TEST
  1. SEAT BELTS
  2. FREE PLAY OF BRAKE AND CLUTCH
  3. HORN
  4. WIND NOISE
  5. OPTIONS AND ACCESSORIES
 6. HEATER AND AIR CONDITIONING
  CONTROL PANEL
  7. OPERATION OF WINDSCREEN WIPER AND WASHER FOR PATTERN, SPEED, AND PARKING POSITION -- INCLUDES AIM WASHER IF NECESSARY
  8. ENGINE AND TRANSMISSION PERFORMANCE DURING ACCELERATION, DECELERATION, IDLE, CRUISE AND DOWN SHIFTS
  9. SQUEAKS AND RATTLES
  10. STEERING COLUMN IGNITION LOCK
  11. INSTRUMENTS AND GAUGES
  12. THROTTLE CONTROL FOR FREE OPERATIONS
  13. STEERING -- WHEEL CENTRE POSITION AND HANDLING
  14. BRAKES -- INCLUDES PARKING BRAKE AND WARNING LIGHT
 APPEARANCE
  1. INSPECT CONDITION AND PERFORM DETAIL OPERATION
  2. CHECK FOR PROPER ASSEMBLY, FIT AND RETENTION OF PARTS AND COMPONENTS
  3. EXTERIOR FINISH
  4. INTERIOR TRIM AND CARPETS PROTECTIVE COVERINGS
  5. SPARE WHEEL, JACK AND VEHICLE TOOLS
  6. BATTERY
 ANNEX
  1. RECEIVING INSPECTION
  2. DIRECTION FOR THE USE OF HY-600 TRANSIT COATING REMOVER IN A HAND WASH OPERATION
 3. STORAGE AND MAINTENANCE OF NEW VEHICLE IN EXTREMELY HOT AND HUMID LOCATIONS
  DESCRIPTION:
 LABOUR TIME GUIDE
 0. General Information
 1. INTRODUCTION
  1-1. PAGE LAYOUT
 1-2. TYPES OF OPERATION
  Major Operation
  Supplementary Operation (Adds)
  1-3. TIME ALLOWANCES
 2. HOW TO READ THIS MANUAL
  Section
  Illustration Number
 Operation Description
  3A. Major Operation
  3B. Supplementary Operation
 Operation Code
  1) Main Group Code
  2) Basic Code
  3) Auxiliary Code
  Major Operation
  Supplementary Operation (ADD)
  Operation Times
  Model Code
  Engine Type
  3. HOW TO USE THIS MANUAL
 4. PAINT REPAIR
  4-1. INSTRUCTION
  4-2. LABOR TIME
  4-3. REPAIR TYPE
  4-4. HOW TO USE OPERATION CODE FOR PARTIAL PAINTING
 5. DEFECT CODE
  5-1. NATURE CODES
  5-2. CAUSE CODES
  5-3. PAINT CODES
  6. ABBREVIATIONS
  7. MAIN GROUP CODE
 1. Engine
 SOHC ENGINE
  SOHC ENGINE MECH. — SOHC ENGINE UNIT
 DOHC ENGINE
  DOHC ENGINE MECH. — DOHC ENGINE UNIT
 2. Suspension
 FRONT SUSPENSION
  KNUCKLE & HUB (213)
  FRONT SHOCK ABSORBER (214)
  CONTROL ARM (215)
 REAR SUSPENSION
  REAR SUSPENSION – REAR AXLE (231)
  REAR SUSPENSION – REAR SHOCK ABSORBER (232)
 TYRES & WHEEL
  TYRES & WHEEL – WHEELS & WHEEL COVER (241)
  TPMS – TYRE PRESSURE MONITORING SYSTEM (242)
 3. Driveline Axle
 DRIVE LINE / AXLE
  AXLE SHAFT PARTS (321)
 4. Brakes
 HYDRAULIC BRAKE
  BRAKE PIPE (425)
  BRAKE PEDAL & MOUNT (428)
 MASTER CYLINDER & POWER BOOSTER
  MASTER CYLINDER & POWER BOOSTER – MASTER CYLINDER & BOOSTER (431)
 FRONT BRAKES
  FRONT BRAKE (445)
 REAR BRAKES
  REAR BRAKE (456)
 ANTI-LOCK BRAKES SYSTEM
  ANTI-LOCK BRAKE SYSTEM (462)
 PARKING BRAKES
  PARKING BRAKE (478)
 5. Transmissions/Transaxle
 ZF 16HP AUTO TRANSAXLE
  AUTOMATIC TRANSAXLE I (524)
  AUTOMATIC TRANSAXLE II (525)
  AUTOMATIC TRANSAXLE III (526)
  AUTOMATIC TRANSAXLE IV(527)
 AISIN AUTO TRANSAXLE : 81-40 / 80-40LE
  AUTOMATIC TRANSAXLE (531)
  CASE & RELATED PARTS (532)
  INTERNAL POWERTRAIN PARTS (533)
  GEAR ASSEMBLY (534)
  CONTROL VALVE (535)
  FLUID COOLER PIPE (536)
  AUTOMATIC TRANSAXLE CONTROLS (537)
 AISIN AUTO TRANSAXLE : 55-51LE
  AUTOMATIC TRANSAXLE (531)
  CASE & RELATED PARTS (532)
  INTERNAL POWER TRAIN PARTS (533)
  GEAR ASSEMBLY (534)
  CONTROL VALVE (535)
  FLUID COOLER PIPE (536)
  AUTOMATIC TRANSAXLE CONTROLS (537)
 GMPT AUTO TRANSAXLE : 6T40/45
  CASE AND ASSOCIATED PARTS (541)
  TRANSMISSION CASE ASSEMBLY (542)
  DRIVE LINK ASSEMBLY (543)
   CONTROL VALVE BODY ASSEMBLY (544)
  LOW/REVERSE AND CLUTCH ASSEMBLY (545)
  INPUT, OUTPUT AND REACTION GEARSETS (546)
  PARK SYSTEM COMPONENTS (547)
  AUTOMATIC TRANSAXLE CONTROLS (548)
  AUTOMATIC TRANSAXLE CONTROLS (549)
 FIVE-SPEED MANUAL TRANSAXLE: D16, D20
  MANUAL TRANSAXLE (561)
  TRANSAXLE GEAR (563)
  REVERSE & COUNTER GEAR (564)
  BEARING PLATE (565)
  GEAR SHIFT COVER & FORK (566)
  DIFFERENTIAL GEAR (567)
  SHIFT CONTROL (569)
 FIVE-SPEED MANUAL TRANSAXLE: Y4M/Y4M-HD
  MANUAL TRANSAXLE (571)
  TRANSAXLE GEAR (572)
  GEAR SHIFT COVER & FORK (573)
  DIFFERENTIAL GEAR (574)
  SHIFT CONTROL (575)
 FIVE-SPEED MANUAL TRANSAXLE: D24, D33
  MANUAL TRANSAXLE (561)
  TRANSAXLE GEAR (563)
  BEARING PLATE (565)
  GEAR SHIFT COVER & FORK (566)
  DIFFERENTIAL GEAR (567)
  SHIFT CONTROL (569)
 FIVE-SPEED MANUAL TRANSAXLE: F40
  MANUAL TRANSAXLE (561)
  TRANSAXLE GEAR (563)
  DIFFERENTIAL GEAR (567)
  SHIFT CONTROL (569)
 CLUTCH — PETROL TRANSMISSION / TRANSAXLE
  CLUTCH PARTS (581)
  HYDRAULIC CLUTCH (582)
  CLUTCH PEDAL (583)
 CLUTCH — DIESEL TRANSMISSION / TRANSAXLE
  CLUTCH PARTS (581)
  HYDRAULIC CLUTCH (582)
  CLUTCH PEDAL (583)
 6. Steering
 POWER STEERING SYSTEM
  POWER STEERING GEAR (621)
  POWER STEERING PIPE LINE (623)
 MANUAL STEERING GEAR
  MANUAL STEERING GEAR (635)
 STEERING WHEEL & COLUMN
  STEERING WHEEL (641)
  STEERING COLUMN COVER (642)
  STEERING COLUMN (643)
  TYRE ROD (647)
 7. (HVAC) Heating, Ventilation, and Air Conditioning
 HEATING & VENTILATION
  AIR DISTRIBUTION (711)
  EVAPORATOR (713)
  BLOWER (714)
 HVAC CONTROL
  COMPRESSOR (732)
  A/C HOSE & PIPE LINE (734)
  A/C CONTROL SWITCH (735)
 8. Restraints
 SEAT BELTS
  FRONT SEAT BELT (812)
 SUPPLEMENTAL INFLATABLE RESTRAINTS
  AIR BAG SYSTEM (832)
  IMMOBILIZER (833)
 9. Body and Accessories
 BODY WIRING SYSTEM
  WIRING HARNESS (911)
 LIGHTING SYSTEM
  FRONT LAMP (916/917)
 WIPER/WASHER SYSTEM
   WINDSCREEN WIPER (921)
 INSTRUMENT DRIVER SYSTEM
  INSTRUMENT CLUSTER (925)
 AUDIO & ANTI-THEFT SYSTEM
  AUDIO SYSTEM – ELECTRICAL PARTS (928)
  AUDIO & ANTI-THEFT SYSTEM – AERIAL (929)
 INTERIOR TRIM
  PILLAR TRIM (931)
  PILLAR TRIM (932)
  PILLAR TRIM (936)
 SEATS
  FRONT SEAT (941)
  REAR SEAT (942)
 GLASS & MIRRORS
  GLASS & OUT SIDE MIRRORS (946)
 EXTERIOR PARTS
  MUD GUARD (946)
 BUMPER & FASCIAS
  REAR BUMPER (956)
  REAR BUMPER (957)
 DOORS
  REAR WEATHERSTRIP (961)
  REAR WEATHERSTRIP (962)
  REAR WEATHERSTRIP (963)
  REAR WEATHERSTRIP (964)
 ROOF
  HEADLINING & ROOF PANEL (971)
  HEADLINING & ROOF PANEL (972)
 BODY FRONT END
  GRILLE (973)
  GRILLE (974)
  GRILLE (975)
 BODY REAR END
   BOOT LID PANEL & SPOILER (978)
  BOOT LID PANEL & SPOILER (979)
 10. Paint
 PAINT
  10 PAINT EXTERIOR
 SERVICE MANUAL
 1. Preface
 Preface
 Introduction
  Danger
  Title Page
 Dangers, Warnings, and Cautions
 Introduction
  Definition of Danger, Warning, Caution, and Note
  ABS Component Handling Warning
  Actions to Take When Working with Fuel Warning
  Approved Equipment for Collision Repair Warning
  Assistant Driving Warning
  Battery Disconnect Warning
  Brake Dust Warning
  Brake Fluid Irritant Warning
  Checking Hot Transmission Fluid through Drain Plug Hole Warning
  Cleaning Solvent Warning
  Collision Sectioning Warning
  Cracked Window Warning
  Defroster Outlet Warning
  DOT 4 Brake Fluid Warning
  Exhaust Service Warning
  Express Window Down Warning
  Eye Protection Warning
  Foam Sound Deadeners Warning
  Fuel and Evaporative Emission Pipe Warning
  Fuel Escape Warning
  Fuel gauge Leak Warning
  Fuel Pipe Fitting Warning
  Fuel Storage Warning
  Fuel Vapour in Evaporative Emission Components Warning
  Petrol/Petrol Vapours Warning
  Glass and Sheet Metal Handling Warning
  Halogen Bulb Warning
  Bonnet Hold-Open Device Warning
  Hot Exhaust System Warning
  Moving Parts and Hot Surfaces Warning
  Parking Brake and Drive Wheels Warning
  Protective Goggles and Glove Warning
  Relieving Fuel Pressure Warning
  Road Test Warning
  Safety Glasses and Compressed Air Warning
  Safety Glasses Warning
  Safety Goggles and Fuel Warning
  SIR Deployed Inflator Modules Are Hot Warning
  SIR Inflatable Module Deployment Outside Vehicle Warning
  SIR Inflator Module Disposal Warning
  SIR Inflator Module Handling and Storage Warning
  SIR Seatbelt Pretensioner Handling Warning
  SIR Special Tool Warning
  SIR Warning
  Steering Angle Sensor Initialisation Warning
  Torque-to-Yield Fastener Warning
  Window Retention Warning
  Work Stall Test Warning
  Air in the Power Steering System Caution
  Avoid Chipping or Scratching the Coating Caution
  Ball Stud Removal Caution
  Belt Dressing Caution
  Brake Calliper Caution
  Brake Fluid Effects on Paint and Electrical Components Caution
  Clearcoat/Ultraviolet Screeners Caution
  Component Fastener Tightening Caution
  Drive Axle Caution
  Engine Coolant Thermostat Housing Caution
  Exhaust Flexible Pipe Bending Caution
  Exterior Trim Emblem Removal Caution
  Fastener Caution
  Filling the Master Cylinder Caution
  Fuel and Evaporative Emission Hose/Pipe Connection Cleaning Caution
  Heated Oxygen and Oxygen Sensor Caution
  Heated Oxygen Sensor Resistance Learn Reset Caution
  Installing Hoses without Twists or Bends Caution
  Pipe Spanner Positioning Caution
  Power Steering Hose Disconnected Caution
  Silicon Contamination of Heated Oxygen Sensors Caution
  Steering Column in Lock Position Caution
  Steering Gear Preload Adjustment Caution
  Steering Wheel in the Full Turn Position Caution
  Steering Wheel Straight and Column Locked Caution
  Test Probe Caution
  Three-Way Catalytic Converter Damage Caution
  Torque Reaction Against Timing Drive Chain Caution
  Torque-to-Yield Fastener Caution
  Transmission Fluid Vent Cap Removal Caution
  Transmission Overfill Caution
  Using Proper Power Steering Fluid Caution
  Tappet Priming Caution
  Window Edge Damage Caution
 2. General Information
 General Information
 Specifications
  Volatile Memory Programming
 Introduction
  US English/Metric Conversion
  Decimal and Metric Equivalents
  Arrows and Symbols
  Vehicle, Engine and Transmission ID and VIN Location, Derivative and Usage
  Vehicle Certification, Tyre Placard, Anti-Theft, and Service Parts ID Label
  RPO Code List - GME
  RPO Code List — India
  RPO Code List — Thailand, Vietnam
  Fasteners
  Thread Inserts
  Abbreviations and Meanings
  Registered and Non-Registered Trademarks
  Lifting and Jacking the Vehicle
 Diagnostic Information and Procedures
  Customer Concern Verification Sheets
 Repair Instructions
  Key and Lock Cylinder Coding
 Air/Wind Noise
 Diagnostic Information and Procedures
  Air/Wind Noise
  Tracing Powder or Chalk Test
  Air Pressure Test
  Soap Suds or Bubble Test
 Repair Instructions
  Exterior Wind noise
  Interior Wind noise
 Special Tools and Equipment
  Special Tools
 Maintenance and Lubrication
 Specifications
  Approximate Fluid Capacities
  Fluid and Lubricant Recommendations
  Maintenance Items
 Maintenance
  Maintenance Schedule
  GM Oil Life System Resetting
 Squeaks and Rattles
 Diagnostic Information and Procedures
  Squeaks and Rattles
  Symptoms – Squeaks and Rattles
 Special Tools and Equipment
  Special Tools
 Vibration Diagnosis and Correction
 Specifications
  Tyre and Wheel Runout Specifications
 Diagnostic Information and Procedures
  Vibration Analysis – Road Testing
  Component Rotational Speed Calculation
  Vibration Analysis – Tyre and Wheel
  Vibration Analysis – Hub and/or Axle Input
  Vibration Analysis – Engine
  Engine Order Classification
  Vibration Analysis – Engine/Accessory Isolation
  Vibration Analysis – Engine Balance
  Vibration Diagnostic Aids
  Vibration Diagnostic Aids – Vibration Intermittent or Not Duplicated
  Vibration Diagnostic Aids – Vibration Duplicated, Component Not Identified
  Vibration Diagnostic Aids – Vibration Duplicated, Difficult to Isolate/Balance Component
  Vibration Diagnostic Aids – Vibration Duplicated, Appears to Be Potential Operating Characteristic
  Symptoms – Vibration Diagnosis and Correction
  Vehicle-to-Vehicle Diagnostic Comparison
  Tyre and Wheel Inspection
  Tyre and Wheel Assembly Runout Measurement – On-Vehicle
  Tyre and Wheel Assembly Runout Measurement – Off Vehicle
  Brake Disc/Drum Balance Inspection
  Hub/Axle Flange and Wheel Stud Runout Inspection
  Tyre and Wheel Assembly Isolation Test
 Repair Instructions
  Tyre and Wheel Assembly Balancing – Off Vehicle
 Description and Operation
  Vibration Theory and Terminology
  Electronic Vibration Analyzer (EVA) Description and Operation
  Vibrate Software Description and Operation
 Special Tools and Equipment
  Special Tools and Equipment
 Water leaks
 Diagnostic Information and Procedures
  Water leak Test Preparation
  Water Hose Test
  Air Hose Test
 Repair Instructions
  Body Water leak Repair
  Stationary Window Water leak Repair
 3. Body Hardware and Trim
 Exterior Trim
 Specifications
  Fastener Tightening Specifications
 Repair Instructions
  Front Fender Emblem/Nameplate Replacement — 1.8L 2H0 or 2.0L Diesel
  Rear Compartment Lid Applique Replacement
  Front Fog Lamp Bezel Replacement
  Front Bumper Fascia Front Tow Eye Access Hole Cover Replacement
  Front Side Door Window Frame Cover Replacement
  Front Side Door Window Frame Rear Cover Replacement
  Rear Side Door Window Frame Front Cover Replacement
  Radiator Grille Emblem/Nameplate Replacement — Chevrolet
  Radiator Grille Emblem/Nameplate Replacement — Holden
  Rear Compartment Lid Emblem/Nameplate Replacement - Bowtie
  Rear Compartment Lid Emblem/Nameplate Replacement - Chevrolet
  Rear Compartment Lid Emblem/Nameplate Replacement — Cruze – Right Hand Side
  Rear Compartment Lid Emblem/Nameplate Replacement — CDX
  Rear Compartment Lid Emblem/Nameplate Replacement — Cruze – Left Hand Side
  Rear Compartment Lid Emblem/Nameplate Replacement — Rear Emblem
  Rear Compartment Lid Emblem/Nameplate Replacement — LT or LTZ
  Rear Compartment Lid Emblem/Nameplate Replacement — VCDi
  Rear Compartment Lid Emblem/Nameplate Replacement — VCDi AT
  Rear Compartment Lid Emblem/Nameplate Replacement — Diesel
  Radiator Upper Grille Replacement
  Radiator Lower Grille Replacement
  Roof Front Drip Moulding Replacement
  Rear End Spoiler Replacement
 Description and Operation
  Water Management Description and Operation
 Floor Coverings and Headlinings
 Repair Instructions
  Floor Carpet Drying
  Front Floor Panel Carpet Replacement
  Headlining Trim Panel Replacement — Notchback 69 with Sunroof
  Headlining Trim Panel Replacement — Notchback 69 without Sunroof
 Instrument Panel and Console Trim
 Specifications
  Fastener Tightening Specifications
 Repair Instructions
  Instrument Panel Insulator Seal Replacement
  Instrument Panel Centre Upper Moulding Replacement
  Instrument Panel Upper Trim Panel Replacement – Right Hand Side
  Instrument Panel Upper Trim Panel Replacement – Left Hand Side
  Instrument Panel Accessory Bezel Replacement
  Driver Information Display Bezel Replacement
  Instrument Panel Cluster Trim Plate Replacement
  Instrument Panel Outer Trim Cover Replacement – Right Hand Side
  Instrument Panel Outer Trim Cover Replacement – Left Hand Side
  Instrument Panel Lower Trim Pad Cover Replacement — without Knee Airbag
  Instrument Panel Lower Trim Panel Replacement – Left Hand Side
  Instrument Panel Cluster Lower Trim Plate Replacement
  Instrument Panel Lower Trim Panel Replacement – Right Hand Side
  Instrument Panel Upper Compartment Replacement
  Instrument Panel Compartment Replacement
  Instrument Panel Moulding Replacement
  Instrument Panel Upper Trim Pad Insert Replacement
  Instrument Panel Inflatable Restraint Module Bracket Replacement
  Instrument Panel Assembly Replacement
  Instrument Panel Tie Bar Replacement — Left Hand Drive
  Instrument Panel Tie Bar Replacement — Right Hand Drive
  Instrument Panel Wiring Harness Replacement
  Front Floor Console Stowage Tray Replacement
  Front Floor Console Compartment Replacement
  Automatic or Manual Gearbox Control Lever Trim Cover Replacement
  Front Floor Console Replacement
  Front Floor Console Armrest Replacement
  Front Floor Console Rear Cover Replacement
  Roof Console Replacement
 Special Tools and Equipment
  Special Tools
 Interior Trim and Panelling
 Specifications
  Fastener Tightening Specifications
 Repair Instructions
  Front Side Door Window Switch Bezel Replacement
  Rear Side Door Window Switch Bezel Replacement
  Front or Rear Side Door Locking Rod Knob Trim Cover Replacement
  Front Side Door Upper Trim Cover Replacement
  Front Side Door Trim Replacement
  Front Side Door Water Deflector Replacement
  Rear Side Door Water Deflector Replacement
  Rear Side Door Window Garnish Moulding Replacement
  Front Side Door Window Garnish Moulding Replacement
  Front Side Door Sill Trim Plate Replacement
  Rear Side Door Sill Trim Plate Replacement — 4-Door Notchback 69
  Assist Handle Replacement
  Sunshade Replacement
  Sunshade Support Replacement
  Windscreen Garnish Moulding Replacement
  Centre Pillar Upper Garnish Moulding Replacement
  Centre Pillar Lower Garnish Moulding Replacement
  Quarter Window Garnish Moulding Replacement — 4-Door Notchback 69
  Body Side Trim Panel Replacement — 4-Door Notchback 69
  Radio Front Side Door Speaker Grille Bezel Replacement
  Radio Rear Side Door Speaker Grille Bezel Replacement
  Rear Window Panel Trim Replacement
  Rear Compartment Floor Panel Trim Replacement
  Rear Side Door Trim Replacement
  Rear Compartment Lid Pull Handle Replacement
  Rear Compartment Sill Trim Plate Replacement — 4-Door Notchback 69
  Rear Compartment Lid Inner Panel Trim Replacement
  Rear Compartment Lid Catch Cover Replacement
  Rear Compartment Side Trim Replacement – Left Hand Side
  Rear Compartment Side Trim Replacement – Right Hand Side
 Special Tools and Equipment
  Special Tools
 4. Body Repair
 Bolted Exterior Body Panels and Closures
 Specifications
  Fastener Tightening Specifications
 Repair Instructions
  Front End Upper Tie Bar Replacement
  Front Wing Front Lower Bracket Replacement
  Bonnet Primary Catch Release Cable Replacement
  Rear Side Door Check Replacement
  Front Side Door Adjustment
  Front Side Door Replacement
  Rear Side Door Adjustment
  Rear Side Door Replacement
  Front Fender Replacement
  Front Wing Shipping Cover Replacement
  Front Side Door Wiring Harness Replacement
  Rear Compartment Lid Wiring Harness Replacement
  Rear Side Door Wiring Harness Replacement
  Bonnet Primary Catch Release Cable Handle Replacement
  Front Side Door Upper Hinge and Lower Hinge Replacement
  Hood Hinge Replacement
  Rear Compartment Lid Rear Hinge Replacement
  Rear Side Door Upper Hinge and Lower Hinge Replacement
  Bonnet Adjustment
  Hood Replacement
  Front Wing Insulator Replacement
  Bonnet Insulator Replacement
  Bonnet Primary and Secondary Catch Replacement
  Rear Compartment Lid Adjustment
  Rear Compartment Lid Replacement
  Front Side Door Check Replacement
  Fuel Tank Filler Door Replacement
  Fuel Tank Filler Pipe Housing Replacement
  Bonnet Hold-Open Rod Replacement
  Rear Compartment Lid Hinge Torque Rod Replacement
  Bonnet Rear Weatherstrip Replacement
  Radiator Grille Reinforcement Support Replacement
  Front or Rear Side Door Lower Weatherstrip Replacement
  Front Side Door Weatherstrip Replacement – Door Side
  Front Side Door Weatherstrip Replacement – Body Side
  Rear Compartment Lid Weatherstrip Replacement
  Rear Side Door Weatherstrip Replacement – Door Side
  Rear Side Door Weatherstrip Replacement – Body Side
 Special Tools and Equipment
  Special Tools
 Bumpers and Fascias
 Specifications
  Fastener Tightening Specifications
 Repair Instructions
  Front Bumper Energy Absorber Replacement
  Front Bumper Energy Absorber Bracket Replacement
  Front Bumper Impact Bar Replacement
  Front Bumper Fascia Replacement
  Front Bumper Fascia Guide Replacement
  Front Bumper Fascia Opening Lower Cover Replacement
  Front Bumper Fascia Outer Bracket Replacement
  Front Bumper Fascia Lower Stiffener Replacement
  Front Bumper Fascia Air Deflector Replacement
  Rear Bumper Fascia Replacement
  Rear Bumper Fascia Bracket Replacement – Outer
  Rear Bumper Fascia Guide Replacement
  Rear Bumper Fascia Inner Guide Replacement
  Rear Bumper Fascia Outer Guide Replacement
  Rear Bumper Impact Bar Replacement
 Special Tools and Equipment
  Special Tools
 Collision Repair
 Specifications
  Fastener Tightening Specifications
  Dimensions – Body
 Visual Identification
  Structure Identification
 Repair Instructions
  Overlap/Backing Plate Sectioning - Welding
  Front Bumper Impact Bar Replacement
  Headlamp Mount Panel Replacement - MAG-Welding
  Headlamp Mount Panel Replacement - MIG-Brazing
  Front End Upper Tie Bar Support Sectioning — MAG Welding
  Front End Upper Tie Bar Support Sectioning — MIG Brazing
  Front End Upper Tie Bar Replacement — Welding
  Front End Upper Tie Bar Replacement — Brazing
  Drivetrain and Front Suspension Frame Front Support Replacement - MAG-Welding
  Drivetrain and Front Suspension Frame Front Support Replacement - MIG-Brazing
  Front Wheelhouse Front Panel Replacement - MAG-Welding
  Front Wheelhouse Front Panel Replacement - MIG-Brazing
  Front Wheelhouse Panel Replacement - MAG-Welding
  Front Wheelhouse Panel Replacement - MIG-Brazing
  Front Wheelhouse Panel Rear Reinforcement Replacement - MAG-Welding
  Front Wheelhouse Panel Rear Reinforcement Replacement - MIG-Brazing
  Front Compartment Upper Side Rail Replacement - MAG-Welding
  Front Compartment Upper Side Rail Replacement - MIG-Brazing
  Front Compartment Upper Side Rail Sectioning - MAG-Welding
  Front Compartment Upper Side Rail Sectioning - MIG-Brazing
  Front Compartment Side Rail Sectioning — Welding
  Front Hinge Pillar Body Sectioning - MAG-Welding
  Front Hinge Pillar Body Sectioning - MIG-Brazing
  Body Hinge Pillar Lower Reinforcement Replacement - MAG-Welding
  Body Hinge Pillar Lower Reinforcement Replacement - MIG-Brazing
  Roof Outer Panel Replacement - MAG-Welding
  Roof Outer Panel Replacement - MIG-Brazing
  Roof Front Header Panel Replacement - MAG-Welding
  Roof Front Header Panel Replacement - MIG-Brazing
  Roof Rear Header Panel Replacement - MAG-Welding
  Roof Rear Header Panel Replacement - MIG-Brazing
  Rocker Inner Panel Replacement - MAG-Welding
  Rocker Inner Panel Replacement - MIG-Brazing
  Body Lock Pillar Outer Panel Sectioning - MAG-Welding
  Body Lock Pillar Outer Panel Sectioning - MIG-Brazing
  Body Lock Pillar Outer Panel Reinforcement Replacement - MAG-Welding
  Body Lock Pillar Outer Panel Reinforcement Replacement - MIG-Brazing
  Body Lock Pillar Inner Panel Replacement - MAG-Welding
  Body Lock Pillar Inner Panel Replacement - MIG-Brazing
  Rocker Outer Panel Sectioning - MAG-Welding
  Rocker Outer Panel Sectioning - MIG-Brazing
  Body Side Outer Panel Reinforcement Replacement - MAG-Welding
  Body Side Outer Panel Reinforcement Replacement - MIG-Brazing
  Body Side Inner Panel Sectioning - MAG-Welding
  Body Side Inner Panel Sectioning - MIG-Brazing
  Body Side Outer Lower Panel Replacement - MAG-Welding
  Body Side Outer Lower Panel Replacement - MIG-Brazing
  Rear Compartment Floor Panel Sectioning - MAG-Welding
  Rear Compartment Floor Panel Sectioning - MIG-Brazing
  Rear Wheelhouse Panel Replacement - MAG-Welding
  Rear Wheelhouse Panel Replacement - MIG-Brazing
  Quarter Outer Panel Sectioning - MAG-Welding
  Quarter Outer Panel Sectioning - MIG-Brazing
  Body Rear End Panel Replacement - MAG-Welding
  Body Rear End Panel Replacement - MIG-Brazing
  Rear Bumper Impact Bar Stud Plate Replacement - MAG-Welding
  Rear Bumper Impact Bar Stud Plate Replacement - MIG-Brazing
  Front Side Door Outer Panel Replacement - MAG-Welding
  Front Side Door Outer Panel Replacement - MIG-Brazing
  Rear Side Door Outer Panel Replacement - MAG-Welding
  Rear Side Door Outer Panel Replacement - MIG-Brazing
  Rear Rail Sectioning - MAG-Welding
  Rear Rail Sectioning - MIG-Brazing
  Underbody Rear Side Rail Reinforcement Replacement - MAG-Welding
  Underbody Rear Side Rail Reinforcement Replacement - MIG-Brazing
  Rear Floor Panel Filler Replacement - MAG-Welding
  Rear Floor Panel Filler Replacement - MIG-Brazing
  Tail Lamp Pocket Replacement - MAG-Welding
  Tail Lamp Pocket Replacement - MIG-Brazing
 Description and Operation
  Dual Phase Steel
  High Strength Low Alloy Steel
  Mild Steel
  Ultra High Strength Dual Phase Steel
 Special Tools and Equipment
  Special Tools
 Frame and Underbody
 Specifications
  Fastener Tightening Specifications
 Repair Instructions
  Engine Shield Replacement
  Front Compartment Insulator Replacement
  Front Compartment Splash Shield Replacement
  Drive train and Front Suspension Frame Replacement
  Drivetrain and Front Suspension Frame Insulator Replacement
  Front Wheel housing Liner Replacement
  Rear Wheel housing Panel Liner Replacement
 Special Tools and Equipment
  Special Tools
 Paint and Coatings
 Introduction
  Basecoat/Clearcoat Paint Systems
  Anti-Corrosion Treatment and Repair - Base
 Repair Instructions
  Clearcoat Repair without Repainting
  Environmental Fallout Acid Rain
  Paint Gauges
  Clearcoat Thickness
  Rail Dust Damage Repair
 Plastic Panel Information and Repair
 Repair Instructions
  General Plastic Repair
 Introduction
  How to Identify Plastic Parts
  Plastic Identification and Refinishing Systems
 5. Body Systems
 Fixed and Movable Windows
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Moveable Window Schematics
  Defogger Schematics
 Component Locator
  Window Systems Component Views — Notchback
 Diagnostic Information and Procedures
  DTC B0283
  DTC B316B, B317A, B318A, or B319A
  DTC B3205, B3210, B3215, or B3220
  Symptoms – Fixed and Movable Windows
  Rear Window Defogger Malfunction
  Power Windows Malfunction — All Windows Express Down Only
  Power Windows Malfunction — Driver Window Express Up and Down
 Repair Instructions
  Windscreen Replacement
  Windscreen Upper Reveal Moulding Replacement
  Front Side Door Window Adjustment
  Front Side Door Window Replacement
  Rear Side Door Window Adjustment
  Rear Side Door Window Replacement
  Rear Side Door Stationary Window Replacement
  Rear Side Door Stationary Window Divider Channel Replacement
  Rear Window Replacement
  Rear Window Reveal Moulding Replacement
  Rear Side Door Window Channel Insulator Replacement
  Front Side Door Window Switch Replacement – Right Hand Side
  Front Side Door Window Switch Replacement – Left Hand Side
  Rear Side Door Window Switch Replacement
  Front Side Door Window Regulator Replacement
  Front Side Door Window Regulator Motor Replacement
  Rear Side Door Window Regulator Replacement
  Rear Side Door Window Regulator Motor Replacement
  Front Side Door Window Regulator Handle Replacement
  Rear Side Door Window Regulator Handle Replacement
  Front Side Door Window Outer Sealing Strip Replacement
  Front Side Door Window Inner Sealing Strip Replacement
  Rear Side Door Window Inner Sealing Strip Replacement
  Rear Side Door Window Outer Sealing Strip Replacement
  Front Side Door Window Weatherstrip Replacement
  Rear Side Door Window Weatherstrip Replacement
 Description and Operation
  Adhesive Service Kit Description
  Power Windows Description and Operation
  Rear Window Defogger Description and Operation
  Stationary Window Description
 Special Tools and Equipment
  Special Tools
 Horns
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Horn Schematics
 Diagnostic Information and Procedures
  DTC B2750
  Symptoms – Horns
  Horns Malfunction
 Repair Instructions
  Horn Replacement
  Steering Wheel Horn Contact Replacement
 Description and Operation
  Horns System Description and Operation
 Special Tools and Equipment
  Special Tools
 Lighting
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Headlights/Daytime Running Lights (DRL) Schematics
  Fog Lamps Schematics
  Exterior Lamps Schematics
  Interior Lights Schematics
  Interior Lights Dimming Schematics
 Diagnostic Information and Procedures
  DTC B096A
  DTC B1395
  DTC B2530
  DTC B2540
  DTC B2545
  DTC B2575 or B2699
  DTC B257A
  DTC B257B
  DTC B2580
  DTC B2585 or B3867
  DTC B2610
  DTC B2740
  DTC B3445 or B3878
  DTC B3588
  DTC B3596
  DTC B3600
  DTC B3650
  DTC B3806
  DTC B3883
  DTC B3884
  DTC B3885 or B3886
  DTC B3887 or B3888
  DTC B3889
  DTC B3890
  DTC B3891
  DTC B3948 or B3949
  DTC B3950 or B3951
  DTC C0277 or C0890
  DTC P057B-P057E
  Symptoms – Lighting
  Automatic Light Malfunction
  Reversing Lamps Malfunction - AT
  Reversing Lamps Malfunction - MT
  Courtesy Lamps Malfunction
  Interior Lights Malfunction
  Front Fog Lamps Malfunction
  Rear Fog Lamps Malfunction
  Glove Box Illumination Malfunction
  Hazard Lamps Malfunction
  Headlamps Malfunction
  Headlamp Levelling Malfunction
  Interior Backlighting Malfunction
  Lights On Indicator Malfunction
  Park, License, and/or Tail Lamps Malfunction
  Reading Lamps Malfunction
  Stop Lamps Malfunction
  Sunshade Illumination Malfunction
  Indicator Lamps and/or Indicators Malfunction
 Repair Instructions
  Brake Pedal Position Sensor Calibration
  Brake Pedal Position Sensor Replacement
  Headlight Switch Replacement
  Hazard Warning Switch Replacement
  Headlamp Automatic Control Ambient Light Sensor Replacement
  Reading Lamp Bulb Replacement
  Reading Lamp Replacement
  Dome and Reading Lamp Lens Replacement
  Instrument Panel Compartment Lamp Replacement
  Instrument Panel Compartment Light Bulb Replacement
  Sun Visor Illuminated Mirror Lamp Bulb Replacement
  Sun Visor Illuminated Mirror Lamp Lens Replacement
  Dome Lamp Replacement — with Sunroof
  Interior Light Bulb Replacement
  Headlamp Replacement
  Headlamp Bulb Replacement
  Headlamp Bracket Replacement
  Headlamp Aiming
  Front Fog Lamp Replacement
  Front Fog Lamp Bulb Replacement
  Fog Lamp Aligning
  Front Side Indicator Lamp Replacement
  Front Side Indicator Lamp Bulb Replacement
  High Mount Brake lamp Replacement
  Cargo Centre Courtesy Lamp Bulb Replacement — Notchback
  Reverse Lamp Replacement
  Reverse Lamp Bulb Replacement
  Forward Lamp Wiring Harness Replacement
  Rear Number plate Lamp Replacement
  Rear Number Plate Light Bulb Replacement
  Rear Number Plate Light Wiring Harness Replacement
  Tail Lamp Replacement
  Tail Lamp Bulb Replacement
  Tail Lamp Control Module with Bulb Replacement
  Rear Compartment Courtesy Lamp Replacement — Notchback
 Description and Operation
  Exterior Lighting Systems Description and Operation
  Interior Lighting Systems Description and Operation
 Special Tools and Equipment
  Special Tools
 Mirrors
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Inside Rearview Mirror Schematics
  Outside Rearview Mirror Schematics
 Diagnostic Information and Procedures
  Symptoms – Mirrors
  Heated Mirrors Malfunction
  Automatic Day-Night Mirrors Malfunction
  Power Mirror Folding Malfunction
  Power Mirrors Inoperative
 Repair Instructions
  Outside Rearview Mirror Replacement
  Outside Remote Control Rearview Mirror Switch Replacement
  Outside Rearview Mirror Inner Actuator Replacement
  Outside Rearview Mirror Glass Replacement
  Outside Rearview Mirror Housing Replacement
  Inside Rearview Mirror Replacement
 Description and Operation
  Automatic Day-Night Mirror Description and Operation
  Outside Mirror Description and Operation
 Special Tools and Equipment
  Special Tools
 Vehicle Access
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Door Lock/Indicator Schematics
  Release Systems Schematics
 Diagnostic Information and Procedures
  DTC B1474
  DTC B1534 or B1535
  DTC B1543
  DTC B250B
  DTC B2516
  DTC B251A-B251F
  DTC B252A or B252B
  DTC B297B or B297C
  DTC B3125, B3130, or B3135
  DTC B3155
  DTC B3265
  DTC B3618
  DTC B3849
  Symptoms – Vehicle Access
  Fuel Filler Door Release Malfunction
  Door Ajar Indicator Malfunction
  Power Door Catch System Malfunction
  Power Door Locks Malfunction
  Boot Release Malfunction
  Boot Ajar Indicator Malfunction
 Repair Instructions
  Fuel Tank Filler Door Lock Actuator Replacement
  Front Side Door Inside Handle Cable Replacement
  Rear Side Door Inside Handle Cable Replacement
  Front Side Door Lock Cylinder Replacement
  Front Side Door Inside Handle Replacement
  Front Side Door Outside Handle Replacement
  Front Side Door Outside Handle Bracket Replacement
  Rear Side Door Outside Handle Bracket Replacement
  Rear Side Door Inside Handle Replacement
  Rear Side Door Outside Handle Replacement
  Front Side Door Latch Replacement
  Rear Compartment Lid Catch Replacement
  Rear Side Door Latch Replacement
  Front Side Door Locking Rod Replacement
  Front Side Door Lock Cylinder Rod Replacement
  Front Side Door Outside Handle Rod Adjustment
  Front Side Door Outside Handle Rod Replacement
  Rear Side Door Locking Rod Replacement
  Rear Side Door Outside Handle Rod Adjustment
  Rear Side Door Outside Handle Rod Replacement
  Front Side Door Lock Striker Replacement
  Rear Compartment Lid Latch Striker Replacement
  Rear Side Door Lock Striker Replacement
  Door Lock Switch Replacement
 Description and Operation
  Door Ajar Indicator Description and Operation
  Fuel Fill Door Description and Operation
  Luggage Compartment Description and Operation
  Power Door Catch Description and Operation
  Power Door Locks Description and Operation
 Special Tools and Equipment
  Special Tools
 Wipers and Washers
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Wiper/Washer Schematics
 Diagnostic Information and Procedures
  DTC B370A
  DTC B3715 or B3875
  DTC B3873
  Symptoms – Wiper/Washer Systems
  Windscreen Wiper System Malfunction
  Washer Malfunction
  Rain Sensor Malfunction
 Repair Instructions
  Windscreen Wiper and Washer Switch Replacement
  Windscreen Washer Nozzle Hose Replacement
  Windscreen Washer Nozzle Replacement
  Windscreen Washer Solvent Container Filler Tube Replacement
  Windscreen Washer Solvent Container Grommet Replacement
  Windscreen Washer Solvent Container Replacement
  Windscreen Washer Pump Replacement
  Windscreen Washer Pump Seal Replacement
  Air Inlet Grille Panel Replacement
  Windscreen Wiper Arm Replacement
  Windscreen Wiper Blade Replacement — Complete Assembly
  Windscreen Wiper Blade Replacement — Holden Service Kit
  Windscreen Wiper Motor Replacement
  Windscreen Wiper Transmission Replacement — Left Hand Drive
  Windscreen Wiper Transmission Replacement — Right Hand Drive
  Windscreen Outside Moisture Sensor Cover Replacement
  Windscreen Outside Moisture Sensor Replacement
  Wiper Blade Element Cleaning
  Windshield Wiper Arm Adjustment
 Description and Operation
  Wiper/Washer System Description and Operation
 Special Tools and Equipment
  Special Tools
 6. Brakes
 Antilock Brake System
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Antilock Brake System Schematics
 Diagnostic Information and Procedures
  DTC B0000, C0055, C0246, C1207-C1210, C1221-C1228, or C1232-C1235
  DTC B2745
  DTC C0000
  DTC C0035, C0040, C0045, or C0050
  DTC C0110
  DTC C0131
  DTC C0161
  DTC C0186, C0196, or C019B
  DTC C0280
  DTC C0710
  DTC P0856
  Symptoms – Antilock Brake System
  ABS Indicator Malfunction
  Traction Control/Stability Control Indicator Malfunction
 Repair Instructions
  Steering Angle Sensor Centring
  Electronic Brake Control Module Replacement
  Brake Pressure Modulator Valve Replacement
  Brake Pressure Modulator Valve Pressure Sensor Calibration
  Brake Pressure Modulator Valve Bracket Replacement
  Front Wheel Speed Sensor Replacement
  Rear Wheel Speed Sensor Replacement - Disc Brake
  Rear Wheel Speed Sensor Replacement - Drum Brake
  Vehicle Yaw Sensor Learn
  Vehicle Yaw Sensor Replacement
 Description and Operation
  ABS Description and Operation
 Special Tools and Equipment
  Special Tools
 Disc Brakes
 Specifications
  Fastener Tightening Specifications
  Disc Brake Component Specifications
  Adhesives, Fluids, Lubricants, and Sealers
 Diagnostic Information and Procedures
  Brake Disc Thickness Measurement
  Brake Disc Thickness Variation Measurement
  Brake Disc Surface and Wear Inspection
  Brake Disc Assembled Lateral Runout Measurement
  Brake Pad Inspection
  Brake Calliper Inspection
  Front Disc Brake Mounting and Hardware Inspection
  Rear Disc Brake Mounting and Hardware Inspection
 Repair Instructions
  Front Disc Brake Pads Replacement
  Rear Disc Brake Pads Replacement
  Brake Pad and Rotor Burnishing
  Front Brake Calliper Replacement
  Rear Brake Caliper Replacement — without Dampener
  Rear Brake Caliper Replacement — with Dampener
  Front Brake Calliper Overhaul
  Rear Brake Caliper Vibration Dampener Replacement
  Front Brake Calliper Hardware Replacement
  Rear Brake Calliper Hardware Replacement
  Front Brake Caliper Bracket Replacement — 15 inch Brake System
  Front Brake Caliper Bracket Replacement — 16 inch Brake System
  Rear Brake Calliper Bracket Replacement
  Front Brake Disc Replacement
  Rear Brake Rotor Replacement
  Front Brake Shield Replacement
  Rear Brake Shield Replacement
  Brake Disc Assembled Lateral Runout Correction
  Brake Disc Assembled Lateral Runout Correction – Indexing
  Brake Disc Assembled Lateral Runout Correction – Correction Plates
  Brake Disc Assembled Lateral Runout Correction – On Vehicle Lathe
  Brake Disc Refinishing
 Description and Operation
  Disc Brake System Description and Operation
 Special Tools and Equipment
  Special Tools
 Drum Brakes
 Specifications
  Fastener Tightening Specifications
  Drum Brake Component Specifications
  Adhesives, Fluids, Lubricants, and Sealers
 Component Locator
  Rear Drum Brakes Component Views
 Diagnostic Information and Procedures
  Brake Drum Diameter Measurement
  Brake Drum Surface and Wear Inspection
  Drum Brake Hardware Inspection
  Drum Brake Adjusting Hardware Inspection
 Repair Instructions
  Brake Shoe Inspection
  Brake Drum Replacement
  Rear Brake Drum Refinishing
  Brake Shoe Replacement
  Rear Brake Backing Plate Replacement
  Drum Brake Hardware Replacement
  Drum Brake Adjusting Hardware Replacement
  Rear Brake Cylinder Replacement
  Drum Brake Adjustment
 Description and Operation
  Drum Brake System Description and Operation
 Special Tools and Equipment
  Special Tools
 Hydraulic Brakes
 Specifications
  Fastener Tightening Specifications
  Brake Component Specifications
  Adhesives, Fluids, Lubricants, and Sealers
 Schematic and Routing Diagrams
  Hydraulic Brake Schematics
 Diagnostic Information and Procedures
  DTC C0267
  DTC C1100
  Symptoms – Hydraulic Brakes
  Brake Booster Pump Motor Malfunction
  Brake Warning Indicator Malfunction - With Antilock Brake System
  Brake Warning Indicator Malfunction - Without Antilock Brake System
  Brake Pulsation
  Brake System Noise
  Braking Action Uneven – Pulls to One Side
  Braking Action Uneven – Front to Rear
  Brake Pedal Excessive Travel
  Brake Pedal Excessive Effort
  Brakes Drag
  Brake System Slow Release
  Brake Fluid Loss
  Disc Brake System Diagnosis
  Drum Brake System Diagnosis
  Hydraulic Brake System Diagnosis
  Brake Assist System Diagnosis
  Brake System Vehicle Road Test
  Brake Pedal Travel Measurement and Inspection
  Brake System Vacuum Source Test
  Brake System External Leak Inspection
  Brake System Internal Leak Test
  Hydraulic Brake Component Operation Visual Inspection
  Brake Pipe and Hose Inspection
  Brake Pedal Pushrod Inspection
 Repair Instructions
  Master Cylinder Reservoir Filling
  Master Cylinder Reservoir Replacement
  Master Cylinder Replacement — Right Hand Drive
  Master Cylinder Replacement — Left Hand Drive
  Master Cylinder Bench Bleeding
  Brake Fluid Level Indicator Switch Replacement
  Brake, Accelerator, and Clutch Pedal Replacement — Left Hand Drive
  Brake, Accelerator, and Clutch Pedal Replacement — Right Hand Drive
  Brake Pipe Replacement
  Front Brake Hose Replacement
  Rear Brake Hose Replacement — Disc Brake
  Hydraulic Brake System Bleeding
  Hydraulic Brake System Flushing
  Power Brake Booster Vacuum Pipe Replacement — Left Hand Drive
  Power Brake Booster Vacuum Pipe Replacement — Right Hand Drive
  Power Brake Booster Replacement — Left Hand Drive
  Power Brake Booster Replacement — Right Hand Drive
  Servo Unit Pump Replacement
 Description and Operation
  Brake Assist System Description and Operation
  Brake Booster Vacuum Assist Description and Operation
  Brake Fluid and Brake Fluid Handling
  Brake Warning System Description and Operation - With Antilock Brake System
  Brake Warning System Description and Operation - Without Antilock Brake System
  Hydraulic Brake System Description and Operation
 Special Tools and Equipment
  Special Tools
 Park Brake
 Specifications
  Fastener Tightening Specifications
 Diagnostic Information and Procedures
  Symptoms – Handbrake
  Park Brake System Diagnosis
 Repair Instructions
  Handbrake Lever Replacement
  Parking Brake Lever Boot Replacement
  Handbrake Indicator Switch Replacement
  Parking Brake Cable Replacement — Conventional Parking Brake
  Parking Brake Rear Cable Replacement
  Parking Brake Adjustment — Conventional Parking Brake
 7. Diagnostic Overview, Starting Point, and Programming
 Programming and Setup
 Diagnostic Information and Procedures
  Control Module References
 Repair Instructions
  Audio Amplifier Programming and Setup
  Body Control Module Programming and Setup
  Control Solenoid Valve and Transmission Control Module Assembly Programming and Setup — 6T30/6T40/6T45/6T50
  Electronic Brake Control Module Programming and Setup
  Engine Control Module Programming and Setup - LLW
  Engine Control Module Programming and Setup - LXT
  Engine Control Module Programming and Setup - LXV, 2H0
  Engine Control Module Programming and Setup — LUW, LUJ
  Engine Control Module Programming and Setup — LNP
  Heated Seat Control Module Programming and Setup
  HVAC System Control Module Programming and Setup
  Inflatable Restraint Sensing and Diagnostic Module Programming and Setup
  Instrument Cluster Programming and Setup
  Keyless Entry Control Module Programming and Setup
  Mobile Telephone Control Module Programming and Setup
  Multimedia Player Interface Module Programming and Setup
  Object Alarm Module Programming and Setup
  Power Steering Control Module Programming and Setup
  Radio Control Programming and Setup
  Radio Programming and Setup
  Service Programming System SPS
  Steering Column Lock Control Module Programming and Setup
  Sunroof Control Module Programming and Setup
  Theft Deterrent Module Programming and Setup
  Window Regulator Motor Programming and Setup
 Special Tools and Equipment
  Special Tools
 Vehicle Diagnostic Information
 Specifications
  Body Control Module Scan Tool Information
  Digital Radio Receiver Scan Tool Information
  Driver Seat and Passenger Seat Heater Control Module Scan Tool Information
  Electronic Brake Control Module Scan Tool Information
  Engine Control Module Scan Tool Information - LXT
  Engine Control Module Scan Tool Information - LXV, 2H0
  Engine Control Module Scan Tool Information - LLW
  Engine Control Module Scan Tool Information — LUJ
  Engine Control Module Scan Tool Information — LNP
  Heating, Ventilation and Air Conditioning Control Module Scan Tool Information
  Inflatable Restraint Sensing and Diagnostic Module Scan Tool Information
  Instrument Cluster Scan Tool Information
  Keyless Entry Control Module Scan Tool Information
  Multimedia Player Interface Module Scan Tool Information
  Object Alarm Module Scan Tool Information
  Power Steering Control Module Scan Tool Information
  Radio Scan Tool Information
  Transmission Control Module Scan Tool Information — 6T30/6T40/6T45/6T50
 Diagnostic Information and Procedures
  Strategy Based Diagnosis
  Diagnostic Procedure Instructions
  Diagnostic System Check Instructions
  Diagnostic Starting Point – Vehicle
  Diagnostic System Check – Vehicle
  Powertrain Diagnostic Trouble Code (DTC) Type Definitions
  Diagnostic Trouble Code (DTC) List – Vehicle
  Symptoms – Vehicle
  Engine Does Not Crank
  Engine Cranks But Does Not Run
  Inspection/Maintenance System Check
  Diagnostic Repair Verification
 8. Driveline/Axle
 Wheel Drive Shafts
 Specifications
  Fastener Tightening Specifications
 Diagnostic Information and Procedures
  Symptoms – Wheel Drive Shafts
  Click Noise In Turns
  Clunk When Accelerating from Freewheel
  Clunk Noise When Accelerating During Turns
 Repair Instructions
  Front Wheel Drive Intermediate Shaft Replacement
  Front Wheel Drive Intermediate Shaft Bracket Replacement
  Front Wheel Drive Intermediate Shaft Bearing Replacement
  Front Wheel Drive Shaft Replacement – Left Hand Side
  Front Wheel Drive Shaft Replacement – Right Hand Side
  Front Wheel Drive Shaft Inner Joint and Boot Replacement
  Front Wheel Drive Shaft and Intermediate Shaft Assembly Replacement – Right Hand Side — 1.7L Diesel
  Front Wheel Drive Shaft Outer Joint and Boot Replacement
 Description and Operation
  Wheel Drive Shafts Description and Operation
 Special Tools and Equipment
  Special Tools
 9. Driver Information and Entertainment
 Mobile, Entertainment, and Navigation
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Radio/Navigation System Schematics
  Cellular Telephone Schematics
 Diagnostic Information and Procedures
  DTC B0000
  DTC B1020
  DTC B1025, B1035, B1045, or B1055
  DTC B1259
  DTC B125A
  DTC B1265
  DTC B1271
  DTC B1278 or B1279
  DTC B1287
  DTC B2462 — Navigation Radio
  Symptoms – Mobile Communication
  Symptoms – Entertainment
  Symptoms – Bluetooth Communication — Holden Genuine Accessory
  Bluetooth Microphone Malfunction — Holden Genuine Accessory
  Mobile Telephone Conversation Partner Does Not Hear You
  Mobile Telephone Conversation Partner Cannot Be Heard
  Mobile Telephone Charging Malfunction
  Digital Radio Poor or No Reception
  Bluetooth Communication Automatic Radio Mute Mode Malfunction — Holden Genuine Accessory
  Bluetooth Communication Malfunction — Holden Genuine Accessory
  No Global Positioning System (GPS) Reception
  Radio Displays CAL or CAL ERR
  Radio Displays LOC, LOCKED, or CODE
  Radio Poor Reception
  Speaker Replacement Reference
  Speaker Malfunction
 Repair Instructions
  Mobile Telephone Microphone Replacement
  Compact Disc Care and Cleaning
  Radio Replacement
  Audio Disc Player Receptacle Replacement
  Radio Speaker Amplifier Replacement
  Multimedia Player Interface Module Replacement
  Mobile Telephone Control Module Replacement
  Radio Aerial Coil Replacement – High Side
  Radio Aerial Coil Replacement – Ground Side
  Radio Antenna Base Replacement
  Radio Aerial Module Replacement
  Radio Control Module Replacement
  Radio Front Speaker Replacement
  Radio Windscreen Side Garnish Moulding Speaker Replacement
  USB Receptacle Replacement
  Radio Front Side Door Speaker Replacement
  Radio Control Switch Replacement – Steering Wheel
  Radio Rear Side Door Speaker Replacement
  Radio Rear Compartment Speaker Replacement
 Description and Operation
  Bluetooth Communication Description and Operation — Holden Genuine Accessory
  Cellular Telephone Description and Operation
  Navigation System Description and Operation
  Radio/Audio System Description and Operation
 Special Tools and Equipment
  Special Tools
 Displays and Gauges
 Specifications
  Fastener Tightening Specifications
  Ambient Air Temperature Sensor Resistance
 Schematic and Routing Diagrams
  Instrument Cluster Schematics
  Audible Warnings Schematics
 Diagnostic Information and Procedures
  DTC B0158
  DTC B0550
  DTC B3567
  DTC P0460
  DTC P0461-P0463
  DTC P0461-P0464
  DTC P0520
  Symptoms – Displays and Gauges
  Charge Indicator Malfunction
  Chime Malfunction
  Driver Information Centre Switch Malfunction
  Engine Oil Pressure Indicator Malfunction
  Fuel Gauge Inaccurate or Inoperative
  Instrument Cluster Gauges Inoperative
  Odometer Trip/Reset Switch Inoperative
  Outside Air Temperature Display Inaccurate or Inoperative
  Speedometer and/or Odometer Inaccurate or Inoperative
 Repair Instructions
  Ambient Air Temperature Gauge Sensor Replacement
  Driver Information Display Replacement
  Instrument Cluster Replacement
 Description and Operation
  Audible Warnings Description and Operation
  Driver Information Centre (DIC) Description and Operation
  Indicator/Warning Message Description and Operation
  Instrument Cluster Description and Operation
 Special Tools and Equipment
  Special Tools
 Secondary and Configurable Customer Controls
 Schematic and Routing Diagrams
  Steering Wheel Secondary/Configurable Control Schematics
 Diagnostic Information and Procedures
  DTC B1405
  DTC B1529
  DTC B3622
  Symptoms – Secondary and Configurable Customer Controls
  Steering Wheel Controls Malfunction
 Description and Operation
  Steering Wheel Controls Description and Operation
 10. Engine
 Cruise Control
 Schematic and Routing Diagrams
  Cruise Control Schematics
 Diagnostic Information and Procedures
  DTC B3794
  DTC P0564
  DTC P0565
  DTC P0567
  DTC P0568
  DTC P056C
  DTC P0571
  DTC P0572 or P0573
  DTC P0575
  DTC P0580 or P0581
  DTC P0703
  Symptoms – Cruise Control
  Cruise Control Indicator Malfunction
  Cruise Control Malfunction
 Repair Instructions
  Cruise Control Switch Replacement
 Description and Operation
  Cruise Control Description and Operation
 Engine Controls and Fuel – 1.4L LDD, LDU, LUH, or LUJ
 Specifications
  Temperature Versus Resistance
  Ignition System Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Engine Controls Schematics
 Diagnostic Information and Procedures
  DTC P0010 or P0013
  DTC P0011 or P0014
  DTC P0016 or P0017
  DTC P0030, P0036, P0053, P0054, P0135, or P0141
  DTC P0033-P0035
  DTC P0068 or P1101
  DTC P0096, P0097, or P0098
  DTC P00C7
  DTC P0101
  DTC P0102 or P0103
  DTC P0106
  DTC P0107 or P0108
  DTC P0111
  DTC P0112, P0113, or P0114
  DTC P0116
  DTC P0117 or P0118
  DTC P0121-P0123, P0222, P0223, or P2135
  DTC P0128
  DTC P0131, P0132, P0137, or P0138
  DTC P0133, P0134, P013A, P013B, P013E, P013F, P0140, P1133, P2270, P2271, or P2A00
  DTC P0171 or P0172
  DTC P018B-P018D
  DTC P0201, P0202, P0203, or P0204
  DTC P0231, P0232, or P023F
  DTC P0234 or P0299
  DTC P0236, P0237, or P0238
  DTC P0243, P0245, or P0246
  DTC P025A
  DTC P0300-P0304
  DTC P0315
  DTC P0324, P0326, or P06B6
  DTC P0325, P0327, or P0328
  DTC P0335 or P0336
  DTC P0340 or P0365
  DTC P0341 or P0366
  DTC P0351-P0354
  DTC P0420
  DTC P0442
  DTC P0443 or P0449
  DTC P0446
  DTC P0451-P0454
  DTC P0455
  DTC P0496
  DTC P0506 or P0507
  DTC P050A
  DTC P050B
  DTC P050D
  DTC P050E
  DTC P059F
  DTC P0601-P0604, P0606, or P062F — Fuel Pump Control Module
  DTC P0601-P0604, P0606, P062F, P16F3, or P2610 — Engine Control Module
  DTC P0610
  DTC P0630
  DTC P0641 or P06A6
  DTC P0641, P0651, P0697, or P06A3
  DTC P0650
  DTC P0685, P0689, or P0690
  DTC P069E
  DTC P0700
  DTC P1104
  DTC P1255 or P064A
  DTC P1258
  DTC P150C
  DTC P1516, P2100-P2103, P2119, or P2176
  DTC P160A
  DTC P160D
  DTC P160E
  DTC P1682
  DTC P2122, P2123, P2127, P2128, or P2138
  DTC P2227-P2229 or P2230
  DTC P2261
  DTC P2534
  DTC P2544
  DTC P2635
  Symptoms – Engine Controls
  Poor Fuel Fill Quality
  Ignition Relay Diagnosis
  Engine Cranks But Does Not Run
  Fuel System Diagnosis
  Fuel Pump Electrical Circuit Diagnosis
  Fuel Injector Diagnosis
  Fuel Injector Circuit Diagnosis
  Alcohol/Contaminants-in-Fuel Diagnosis
  Electronic Ignition System Diagnosis
  Fuel Pressure Measurement
 Repair Instructions
  Engine Control Module Replacement
  Crankshaft Position System Variation Learn
  Engine Coolant Temperature Sensor Replacement - Radiator
  Engine Coolant Temperature Sensor Replacement - Thermostat
  Engine Coolant Temperature Sensor Replacement — Water Outlet
  Mass Airflow Sensor Replacement — 1.4L LUH and LUJ
  Manifold Absolute Pressure Sensor Replacement — 1.4L LUH and LUJ
  Heated Oxygen Sensor Replacement – Sensor 1 — 1.4L LUH and LUJ
  Heated Oxygen Sensor Replacement – Sensor 2
  Engine Oil Pressure Indicator Switch Replacement — 1.4L LUH and LUJ
  Accelerator Pedal Position Sensor Replacement
  Throttle Body Assembly Replacement — 1.4L LUH and LUJ
  Throttle Body Inspection and Cleaning
  Fuel Pressure Relief
  Fuel Tank Draining
  Fuel Tank Replacement
  Fuel Tank Filler Pipe Replacement
  Fuel Feed Pipe Replacement
  Fuel Tank Fuel Pump Module Replacement
  Fuel Sender Assembly Replacement
  Plastic Collar Quick Connect Fitting Service
  Fuel System Cleaning
  Fuel Injection Fuel Rail Assembly Replacement
  Fuel Injector Replacement
  Evaporative Emission Canister Replacement
  Evaporative Emission Canister Purge Solenoid Valve Replacement — 1.4L LUH and LUJ
  Ignition Coil Replacement
  Spark Plug Inspection
  Spark Plug Replacement
  Camshaft Position Actuator Solenoid Valve Replacement
  Crankshaft Position Sensor Replacement
  Camshaft Position Sensor Replacement
  Knock Sensor Replacement
  Air Cleaner Inlet Duct Replacement
  Air Cleaner Outlet Duct Replacement — 1.4L LUH and LUJ
  Air Cleaner Element Replacement — 1.4L LUH and LUJ
  Air Cleaner Assembly Replacement — 1.4L LUH and LUJ
  Charge Air Cooler Inlet Air Hose Replacement
  Charge Air Cooler Outlet Air Hose Replacement — Manual Gearbox
 Description and Operation
  Air Inlet System Description
  Boost Control System Description
  Camshaft Actuator System Description
  Electronic Ignition System Description
  Evaporative Emission Control System Description
  Fuel System Description
  Knock Sensor System Description
  Throttle Actuator Control (TAC) System Description
  Turbocharger System Description
 Special Tools and Equipment
  Special Tools
 Engine Controls and Fuel – 1.6L LDE, LLU, or LXV or 1.8L 2H0 or LUW
 Specifications
  Temperature Versus Resistance - ECT
  Temperature Versus Resistance - IAT
  Altitude Versus Barometric Pressure
  Ignition System Specifications
  Fastener Tightening Specifications — LDE, LXV, LUW, 2H0
 Schematic and Routing Diagrams
  Engine Controls Schematics
 Diagnostic Information and Procedures
  DTC P000A, P000B, P0011, or P0014
  DTC P0010, P0013, or P2088-P2091
  DTC P0016 or P0017
  DTC P0030-P0032, or P0135
  DTC P0036, P0037, P0038, or P0141
  DTC P0068, P0121, or P0221
  DTC P0106, P0107, or P0108
  DTC P0112, P0113, or P0114
  DTC P0116
  DTC P0117, P0118, or P0119
  DTC P0122, P0123, P0222, or P0223
  DTC P0128
  DTC P0130-P0134 or P2A00
  DTC P0136
  DTC P0137-P0140, P2270, P2271, or P2A01
  DTC P0171 or P2096
  DTC P0172 or P2097
  DTC P0201, P0202, P0203, P0204, P0261, P0262, P0264, P0265, P0267, P0268, P0270, or P0271
  DTC P0219
  DTC P0300-P0304 or P0313
  DTC P0315
  DTC P0318
  DTC P0325 or P0326
  DTC P0335 or P0336
  DTC P0340, P0341, P0365, or P0366
  DTC P0420
  DTC P0443, P0458, or P0459
  DTC P0506 or P0507
  DTC P0601-P0607, P061A, P061B, P061C, or P2610
  DTC P0610
  DTC P0628 or P0629
  DTC P0642, P0643, P0652, or P0653
  DTC P0650
  DTC P0661 or P0662
  DTC P0686-P0689
  DTC P0686-P0689 or P068B
  DTC P0700
  DTC P2100, P2101, P2108, P2119, or P2176
  DTC P2122, P2123, P2127, P2128, or P2138
  DTC P2186
  DTC P2297
  DTC P2300, P2301, P2303, P2304, P2306, P2307, P2309, or P2310
  DTC P2544
  Symptoms – Engine Controls
  Poor Fuel Fill Quality
  Malfunction Indicator Lamp (MIL) Diagnosis
  Engine Cranks But Does Not Run
  Fuel System Diagnosis
  Fuel Pump Electrical Circuit Diagnosis
  Fuel Injector Diagnosis — Special Tool
  Fuel Injector Diagnosis — Scan Tool
  Alcohol/Contaminants-in-Fuel Diagnosis
  Evaporative Emission Control System Diagnosis
  Electronic Ignition System Diagnosis
  Fuel Pressure Measurement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
 Repair Instructions
  Engine Control Module Replacement
  Throttle/Idle Learn
  Engine Coolant Temperature Sensor Replacement - Radiator
  Engine Coolant Temperature Sensor Replacement - Thermostat
  Inlet Air Temperature Sensor Replacement
  Manifold Absolute Pressure Sensor Replacement — 1.6L LDE and LXV
  Manifold Absolute Pressure Sensor Replacement — 1.8L 2H0 and LUW
  Heated Oxygen Sensor Replacement – Sensor 1 — LDE, LXV, LUW, 2H0
  Heated Oxygen Sensor Replacement – Sensor 2
  Engine Oil Pressure Indicator Switch Replacement
  Accelerator Pedal Position Sensor Replacement
  Throttle Body Assembly Replacement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Throttle Body Inspection and Cleaning — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Fuel Pressure Relief
  Fuel Pressure Gauge Installation and Removal — 1.6L LDE, LXV, and 1.8L 2H0
  Plastic Collar Quick Connect Fitting Service
  Fuel Tank Draining
  Fuel Tank Replacement — 1.6L LDE, LXV, and 1.8L 2H0
  Fuel Tank Vent Pipe Replacement — LDE with Electrical Power Steering
  Fuel Tank Filler Pipe Replacement
  Fuel Feed Pipe Replacement — 1.6L LDE and LXV
  Fuel Tank Fuel Pump Module Replacement — 1.6L LDE, LXV, and 1.8L 2H0
  Fuel System Cleaning
  Fuel Injector Replacement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Evaporative Emission Canister Purge Pipe Replacement
  Evaporative Emission Canister Replacement
  Ignition Coil Replacement
  Spark Plug Inspection
  Spark Plug Replacement
  Crankshaft Position Sensor Replacement
  Camshaft Position Sensor Replacement — LDE, LXV, LUW, 2H0
  Knock Sensor Replacement — LDE, LXV, 2H0 and LUW
  Air Cleaner Inlet Duct Replacement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Air Cleaner Outlet Duct Replacement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Air Cleaner Element Replacement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Air Cleaner Assembly Replacement — LDE, LXV, LUW, 2H0
 Description and Operation
  Engine Control Module Description
  Fuel System Description
  Throttle Actuator Control (TAC) System Description
  Camshaft Actuator System Description
  Evaporative Emission Control System Description
  Electronic Ignition System Description
  Knock Sensor System Description
  Crankcase Ventilation System Description
  Air Inlet System Description
 Special Tools and Equipment
  Special Tools
 Engine Controls and Fuel – 1.6L L2W or LXT
 Specifications
  Temperature Versus Resistance - ECT
  Temperature Versus Resistance - IAT
  Altitude Versus Barometric Pressure
  Ignition System Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Engine Controls Schematics
 Diagnostic Information and Procedures
  DTC P0016 or P0340
  DTC P0031, P0032, or P0135
  DTC P0037, P0038, or P0141
  DTC P0068
  DTC P0106, P0107, or P0108
  DTC P0112 or P0113
  DTC P0117 or P0118
  DTC P0122, P0123, P0222, P0223, or P2135
  DTC P0131-P0134
  DTC P0137, P0138, or P0140
  DTC P0171, P0172, P2187, or P2188
  DTC P0230
  DTC P0261, P0262, P0264, P0265, P0267, P0268, P0270, or P0271
  DTC P0300-P0304
  DTC P0315
  DTC P0324
  DTC P0325
  DTC P0335 or P0336
  DTC P0351 or P0352
  DTC P0401 or P0402
  DTC P0403-P0406 or P042E
  DTC P0420
  DTC P0458 or P0459
  DTC P0480 or P0481
  DTC P0506 or P0507
  DTC P0601, P0602, P0604, P0606, P061A, or P2610
  DTC P0630
  DTC P0641, P0651, or P0697
  DTC P0650
  DTC P0685
  DTC P0700
  DTC P1166
  DTC P1392 or P1393
  DTC P1516, P2101, or P2119
  DTC P2008
  DTC P2104-P2106 or P2110
  DTC P2122, P2123, P2127, P2128, or P2138
  DTC P2297
  Symptoms – Engine Controls
  Poor Fuel Fill Quality
  Malfunction Indicator Lamp (MIL) Inoperative
  Malfunction Indicator Lamp (MIL) Always On
  Engine Cranks But Does Not Run
  Fuel System Diagnosis
  Fuel Pump Electrical Circuit Diagnosis
  Fuel Injector Diagnosis
  Alcohol/Contaminants-in-Fuel Diagnosis
  Inlet Manifold Tuning Valve Diagnosis
  Electronic Ignition System Diagnosis
 Repair Instructions
  Engine Control Module Replacement
  Crankshaft Position System Variation Learn
  Engine Coolant Temperature Sensor Replacement - Radiator
  Engine Coolant Temperature Sensor Replacement - Engine Block
  Inlet Air Temperature Sensor Replacement
  Manifold Absolute Pressure Sensor Replacement
  Heated Oxygen Sensor Replacement – Sensor 1
  Heated Oxygen Sensor Replacement – Sensor 2
  Accelerator Pedal Position Sensor Replacement
  Throttle Body Assembly Replacement
  Throttle Body Inspection and Cleaning
  Fuel Pressure Gauge Installation and Removal
  Fuel Feed Pipe Replacement
  Fuel Tank Vent Pipe Replacement
  Fuel Tank Draining
  Fuel Tank Replacement
  Fuel Tank Fuel Pump Module Replacement
  Fuel Tank Filler Pipe Replacement
  Fuel System Cleaning
  Fuel Injector and Fuel Rail Replacement
  Evaporative Emission Canister Purge Solenoid Valve Replacement
  Evaporative Emission Canister Replacement
  Ignition Coil Replacement
  Spark Plug Inspection
  Spark Plug Replacement
  Crankshaft Position Sensor Replacement
  Camshaft Position Sensor Replacement
  Knock Sensor Replacement
  Exhaust Gas Recirculation Valve Replacement
  Exhaust Gas Recirculation Pipe Replacement
  Exhaust Gas Recirculation Valve Adapter Replacement
  Engine Oil Pressure Indicator Switch Replacement
  Air Cleaner Inlet Duct Replacement
  Air Cleaner Outlet Duct Replacement
  Air Cleaner Assembly Replacement
 Description and Operation
  Engine Control Module Description
  Fuel System Description
  Throttle Actuator Control (TAC) System Description
  Evaporative Emission Control System Description
  Electronic Ignition System Description
  Knock Sensor System Description
  Exhaust Gas Recirculation (EGR) System Description
  Crankcase Ventilation System Description
  Air Inlet System Description
 Special Tools and Equipment
  Special Tools
 Engine Controls and Fuel – 2.0L Diesel
 Specifications
  Temperature Versus Resistance
  Temperature Versus Resistance – Exhaust Temperature Sensor
  Altitude Versus Barometric Pressure
  Fastener Tightening Specifications
  Fuel System Specifications
 Schematic and Routing Diagrams
  Engine Controls Schematics — LLW
 Diagnostic Information and Procedures
  DTC P0016
  DTC P0045
  DTC P0069
  DTC P0089
  DTC P0090
  DTC P0095
  DTC P0100
  DTC P0101
  DTC P0105
  DTC P0110
  DTC P0115
  DTC P0116
  DTC P0180
  DTC P0190 or P0191
  DTC P0201, P0202, P0203, P0204, P1224, P1227, P122A, or P1233
  DTC P0234 or P0299
  DTC P0263, P0266, P0269, or P0272
  DTC P02E0
  DTC P02E1
  DTC P0335
  DTC P0340
  DTC P0401 or P0402
  DTC P0403
  DTC P0544 or P2031
  DTC P0601, P0602, P0603, P0604, P0605, P0606, P0607, P060A, P060B, P061C, P062B, or P062F
  DTC P0627
  DTC P0630
  DTC P0641, P0651, or P0697
  DTC P0649
  DTC P064C
  DTC P0650
  DTC P0670
  DTC P0671, P0672, P0673, or P0674
  DTC P0683
  DTC P068A or P068B
  DTC P0700
  DTC P1446 or P1447
  DTC P161C
  DTC P161E
  DTC P161F
  DTC P1793
  DTC P2002
  DTC P2080 or P2084
  DTC P2120, P2125, or P2138
  DTC P2146 or P2149
  DTC P2226
  DTC P2264
  DTC P244B
  DTC P244C
  DTC P2452
  DTC P2453
  DTC P2463
  DTC P2458
  DTC P2510
  DTC P2533
  DTC P2544
  DTC P2687
  DTC P268A
  Symptoms – Engine Controls
  Engine Cranks But Does Not Run
  Fuel Pump Electrical Circuit Diagnosis
  Fuel System Diagnosis
  Fuel Leak Diagnosis
  Ignition Relay Diagnosis
  Fuel Tank Leak Test
  Fuel Specific Gravity Testing
  Contaminants-in-Fuel Diagnosis
  Fuel Injector Balance Test with Scan Tool
 Repair Instructions
  Engine Control Module Replacement
  Fuel Injector Flow Rate Programming
  Exhaust Particulate Filter Cleaning
  Exhaust Pressure Sensor Replacement
  Engine Coolant Temperature Sensor Replacement
  Mass Airflow Sensor with Inlet Air Temperature Sensor Replacement
  Inlet Air Pressure and Temperature Sensor Replacement
  Inlet Air Duct Replacement
  Rear Inlet Air Duct Replacement
  Rear Inlet Air Duct Resonator Insulator Replacement
  Accelerator Pedal Position Sensor Replacement
  Throttle Body Assembly Replacement
  Fuel Pressure Gauge Installation and Removal
  Plastic Collar Quick Connect Fitting Service
  Fuel System Priming
  Fuel Filter Replacement
  Fuel Heater Replacement
  Water in Fuel Indicator Sensor Replacement
  Water-in-Fuel Draining
  Fuel Tank Draining
  Fuel Tank Replacement
  Fuel Sender Assembly Replacement
  Fuel Return Hose Replacement – Fuel Return Pipe to Fuel Injection Pump
  Fuel Hose Replacement – Fuel Injection Pump to Fuel Feed Block
  Fuel Feed Pipe Replacement
  Fuel Return Pipe Replacement
  Fuel Tank Filler Pipe Replacement
  Fuel System Cleaning
  Fuel Injector Fuel Feed Pipe Replacement
  Fuel Injection Fuel Rail Assembly Replacement
  Fuel Injection Pump Replacement
  Fuel Injector Replacement
  Glow Plug Replacement
  Glow Plug Controller Replacement
  Crankshaft Position Sensor Replacement
  Camshaft Position Sensor Replacement
  Exhaust Gas Recirculation Valve Replacement
  Exhaust Gas Recirculation Valve Cooler Replacement
  Exhaust Gas Recirculation Valve Vacuum Tank Replacement
  Vacuum Pump Assembly Replacement
  Exhaust Gas Recirculation Valve Solenoid Replacement
  Exhaust Temperature Sensor Replacement – Position 1
  Exhaust Temperature Sensor Replacement – Position 2
  Air Cleaner Element Replacement
  Air Cleaner Assembly Replacement
  Air Cleaner Outlet Front Duct Replacement
 Description and Operation
  Accelerator Pedal Position System Description
  Engine Control Module Description
  Exhaust Gas Recirculation (EGR) System Description
  Exhaust Particulate Filter System Description
  Fuel System Description
  Glow Plug System Description
  Turbocharger System Description
 Special Tools and Equipment
  Special Tools
 Engine Controls and Fuel – 2.0L LNP or 2.2L LNQ Diesel
 Specifications
  Fastener Tightening Specifications
  Altitude Versus Barometric Pressure
  Temperature Versus Resistance — ECT and IAT Sensor
  Temperature Versus Resistance - Exhaust Temperature Sensor
 Schematic and Routing Diagrams
  Engine Controls Schematics
 Diagnostic Information and Procedures
  DTC P0011
  DTC P0016
  DTC P0030-P0032
  DTC P003A
  DTC P0045, P0047, or P0048
  DTC P0069
  DTC P0087 or P0088
  DTC P0090, P0091, or P0092
  DTC P0093
  DTC P0101, P0102, or P0103
  DTC P0107 or P0108
  DTC P0111-P0113
  DTC P0116-P0119
  DTC P0181, P0182, or P0183
  DTC P0190, P0191, P0192, or P0193
  DTC P0201, P0202, P0203, or P0204
  DTC P0219
  DTC P0253 or P0254
  DTC P02E0-P02E3, P02E8, P02E9, P02EB, or P122B
  DTC P0326 or P0331
  DTC P0336 or P0339
  DTC P0344
  DTC P037E or P037F
  DTC P0383 or P0384
  DTC P0400-P0402
  DTC P0404-P0406
  DTC P049D
  DTC P0524
  DTC P0545 or P0546
  DTC P0604
  DTC P0627 or P0628
  DTC P062B
  DTC P0641
  DTC P064C
  DTC P0650
  DTC P0651
  DTC P066A
  DTC P0670
  DTC P0671, P0672, P0673, or P0674
  DTC P0689, P068A, P068B, or P0690
  DTC P0697
  DTC P06B8
  DTC P1125
  DTC P1159, P1161, P1168, P1402, or P1407
  DTC P122C or P122D
  DTC P1248, P1249, P124A, or P124B
  DTC P2008-P200A, P2010, P2016, or P2017
  DTC P2032 or P2033
  DTC P2081, P2085, or P242E
  DTC P2122, P2123, P2127, P2128, or P2138
  DTC P2147, P2148, P2150, or P2151
  DTC P2195
  DTC P2228 or P2229
  DTC P2237 or P2238
  DTC P2245, P2246, or P2251
  DTC P2263
  DTC P228C or P228D
  DTC P2299
  DTC P2428
  DTC P242C or P242D
  DTC P2453-P2455
  DTC P245A-P245D
  DTC P2463 or P246C
  DTC P2564 or P2565
  DTC P2687-P2689
  DTC P268C-P268F
  DTC P2A00
  Symptoms – Engine Controls
  Malfunction Indicator Lamp (MIL) Diagnosis
  Water-in-Fuel Lamp Diagnosis
  Engine Cranks But Does Not Run
  Fuel Leak Diagnosis
  Fuel Pump Electrical Circuit Diagnosis
  Fuel System Diagnosis
  Ignition Relay Diagnosis
  Fuel Specific Gravity Testing
  Fuel Injector Balance Test with Scan Tool
  Fuel Tank Leak Test
  Contaminants-in-Fuel Diagnosis
 Repair Instructions
  Exhaust Particulate Filter Cleaning
  Fuel Injector Flow Rate Programming
  Engine Control Module Replacement
  Accelerator Pedal Position Sensor Replacement
  Heated Oxygen Sensor Replacement
  Throttle Body Assembly Replacement
  Engine Coolant Temperature Sensor Replacement
  Inlet Air Pressure and Temperature Sensor Replacement
  Mass Airflow Sensor with Inlet Air Temperature Sensor Replacement
  Fuel Pressure Gauge Installation and Removal
  Fuel System Cleaning
  Fuel System Priming
  Camshaft Position Sensor Replacement
  Crankshaft Position Sensor Replacement
  Fuel Tank Draining
  Fuel Tank Filler Pipe Replacement
  Fuel Tank Filler Hose Replacement
  Fuel Tank Replacement
  Fuel Tank Fuel Pump Module Replacement
  Fuel Tank Fuel Pump Module Wiring Harness Replacement
  Plastic Collar Quick Connect Fitting Service
  Fuel Filter Replacement
  Water-in-Fuel Draining
  Fuel Feed Pipe Replacement
  Fuel Feed Pipe Replacement – Fuel Filter to Fuel Feed Pipe
  Fuel Feed Pipe Replacement – Fuel Tank Fuel Pump to Fuel Filter Housing
  Fuel Return Pipe Replacement
  Fuel Return Pipe Replacement – Fuel Return Pipe to Fuel Pump
  Fuel Injector Replacement
  Fuel Injection Fuel Rail Assembly Replacement
  Fuel Injection Fuel Return Hose Replacement
  Fuel Injection Fuel Feed Pipe Replacement – Fuel Injection Pump to Fuel Rail
  Fuel Injection Fuel Feed Pipe Replacement – Fuel Rail to Fuel Injector
  Fuel Injection Pump Replacement
  Vacuum Pump Assembly Replacement
  Vacuum Pump Hose Replacement
  Vacuum Modulator Replacement
  Inlet Air Tuning Valve Vacuum Control Solenoid Valve Replacement
  Intake Manifold Tuning Valve Vacuum Control Solenoid Valve Hose Replacement
  Exhaust Gas Recirculation Valve Cooler Replacement
  Exhaust Gas Recirculation Valve Replacement
  Exhaust Gas Recirculation Pipe Replacement
  Exhaust Gas Recirculation Vacuum Regulator Solenoid Valve Vacuum Hose Replacement
  Exhaust Gas Recirculation Valve Cooler Bypass Control Solenoid Valve Replacement
  Exhaust Temperature Sensor Replacement – Position 1
  Exhaust Temperature Sensor Replacement – Position 2
  Exhaust Temperature Sensor Replacement – Position 3
  Exhaust Pressure Differential Sensor Replacement
  Glow Plug Controller Replacement
  Glow Plug Replacement
  Glow Plug Controller Bracket Replacement
  Knock Sensor 1 Replacement
  Knock Sensor 2 Replacement
  Air Cleaner Assembly Replacement
  Air Cleaner Replacement
  Inlet Air Duct Replacement
  Rear Inlet Air Duct Replacement
  Air Cleaner Outlet Duct Replacement
 Description and Operation
  Fuel System Description
  Engine Control Module Description
  Turbocharger System Description
  Accelerator Pedal Position System Description
  Exhaust Gas Recirculation (EGR) System Description
  Exhaust Particulate Filter System Description
  Glow Plug System Description
 Special Tools and Equipment
  Special Tools
 Engine Cooling
 Specifications
  Fastener Tightening Specifications - 2.0L Diesel LLW
  Fastener Tightening Specifications — 1.6L LDE, LLU, LXV, 1.8L 2H0, and LUW
  Fastener Tightening Specifications — 1.6L LXT, L2W
  Fastener Tightening Specifications — 1.4L LDD, LUH and LUJ
  Fastener Tightening Specifications — 2.0L Diesel LNP
  Engine Cooling System Specifications — 2.0L Diesel LLW
  Engine Cooling System Specifications — 2.0L Diesel LNP
 Schematic and Routing Diagrams
  Engine Cooling Schematics
 Diagnostic Information and Procedures
  DTC P00B3 or P00B4
  DTC P00B6
  DTC P0480 or P0481 — LUJ
  DTC P0480, P0481, or P0482
  DTC P0597-P0599
  DTC P0691-P0694 — LDE, LXV or 2H0
  DTC P0691-P0694 — LNP or LNQ
  Symptoms – Engine Cooling
  Cooling Fan Always On - LLW
  Cooling Fan Always On - LXT
  Cooling Fan Always On - LXV, 2H0
  Cooling Fan Inoperative - LXT
  Cooling Fan Inoperative - LXV, 2H0
  Cooling Fan Inoperative - LLW
  Engine Overheating
  Loss of Coolant
  Thermostat Diagnosis - 2.0L Diesel LLW
  Thermostat Diagnosis — LDE, L2W, LXT, LXV, 2H0, and LUW
  Thermostat Diagnosis — 2.0L Diesel LNP
  Engine Fails To Reach Normal Operating Temperature
  Cooling System Leak Testing
 Repair Instructions
  Cooling System Draining and Filling
  Coolant System Flushing
  Radiator Cleaning
  Radiator Surge Tank Replacement
  Radiator Expansion Tank Inlet Hose/Pipe Replacement — 1.6L LXT,L2W
  Radiator Expansion Tank Outlet Hose/Pipe Replacement — 1.6L LXT,L2W
  Radiator Expansion Tank Outlet Hose Replacement — LDE, LLU, LXV, 2H0, and LUW
  Radiator Surge Tank Outlet Hose Replacement — 2.0L Diesel LNP
  Radiator Inlet Hose Replacement — LDD, LUH, and LUJ
  Radiator Inlet Hose Replacement - 2.0L Diesel LLW
  Radiator Inlet Hose Replacement — LDE, LLU, LXV, 2H0, and LUW
  Radiator Inlet Hose Replacement — 1.6L LXT,L2W
  Radiator Inlet Hose Replacement — 2.0L Diesel LNP
  Radiator Outlet Hose Replacement — LDD, LUH, and LUJ
  Radiator Outlet Hose Replacement - 2.0L Diesel LLW
  Radiator Outlet Hose Replacement — LDE, LLU, LXV, 2H0, and LUW
  Radiator Outlet Hose Replacement — 1.6L LXT,L2W
  Radiator Outlet Hose Replacement — 2.0L Diesel LNP
  Engine Coolant Inlet Pipe Replacement - 2.0L Diesel LLW
  Engine Coolant Outlet Pipe Replacement - 2.0L Diesel LLW
  Engine Coolant Inlet Hose Replacement — 2.0L Diesel LNP
  Radiator Mounting Stud Repair
  Charge Air Cooler Replacement — 2.0L Diesel LLW
  Charge Air Cooler Replacement — 1.4L LUH, LUJ – M32-6 MZ4
  Charge Air Cooler Replacement — 1.4L LUH, LUJ – AT
  Charge Air Cooler Replacement — 2.0L Diesel LNP
  Radiator and Charge Air Cooler Bracket Repair
  Engine Coolant Fan Wiring Harness Replacement — 2.0L Diesel LNP
  Engine Coolant Fan Resistor Mount Repair
  Radiator Vent Valve Replacement
  Charge Air Cooler Inlet Hose Replacement - 2.0L Diesel LLW
  Charge Air Cooler Inlet Hose Replacement — 2.0L Diesel LNP
  Charge Air Cooler Outlet Hose Replacement - 2.0L Diesel LLW
  Charge Air Cooler Outlet Hose Replacement — 2.0L Diesel LNP – AT
  Charge Air Cooler Outlet Hose Replacement — 2.0L Diesel LNP – MT
  Throttle Body Heater Inlet Hose Replacement — LDE, LXV, 2H0, and LUW
  Throttle Body Heater Outlet Hose Replacement — LDE, LXV, 2H0, and LUW
  Engine Oil Cooler Replacement — 1.4L LUH, LUJ
  Engine Oil Cooler Replacement - 2.0L Diesel LLW
  Engine Oil Cooler Replacement — LDE, LXV, LUW, 2H0
  Engine Oil Cooler Replacement — 2.0L Diesel LNP
  Engine Oil Cooler Outlet Hose Replacement — 1.4L LUH and LUJ
  Engine Oil Cooler Outlet Hose Replacement — 2.0L Diesel LNP
  Engine Oil Cooler Inlet Hose Replacement — 1.4L LUH and LUJ
  Engine Oil Cooler Inlet Pipe Replacement — 1.4L LUH, LUJ
  Engine Oil Cooler Inlet Pipe Replacement - 2.0L Diesel LLW
  Engine Oil Cooler Inlet Pipe Replacement — LDE, LXV, LUW, 2H0
  Engine Oil Cooler Outlet Pipe Replacement - 2.0L Diesel LLW
  Engine Oil Cooler Outlet Pipe Replacement — LDE, LXV, LUW, 2H0
  Engine Coolant Fan Replacement — LDE, LLU, LUJ, LUW, LXV, LXT, L2W, 2H0-AT
  Engine Coolant Fan Replacement — LDE,LXT,LXV,L2W,2H0-MT
  Engine Coolant Fan Replacement — 1.4L LUH, LUJ – M32-6 MZ4
  Engine Coolant Fan Replacement - 2.0L Diesel LLW
  Engine Coolant Fan Replacement — 2.0L Diesel LNP
  Engine Coolant Fan Resistor Replacement - 2.0L Diesel LLW
  Engine Coolant Fan Resistor Replacement — Petrol
  Engine Coolant Level Indicator Module Replacement
  Turbocharger Coolant Feed Pipe Replacement — 1.4L LUH and LUJ
  Turbocharger Coolant Feed Pipe Replacement — 2.0L Diesel LNP
  Turbocharger Coolant Return Pipe Replacement — 1.4L LUH and LUJ
  Turbocharger Coolant Return Pipe Replacement — 2.0L Diesel LNP
  Exhaust Gas Recirculation Cooling Pipe Replacement – Lower — 2.0L Diesel LLW
  Exhaust Gas Recirculation Cooling Pipe Replacement – Upper — 2.0L Diesel LLW
  Exhaust Gas Recirculation Valve Cooling Feed Hose Replacement
  Exhaust Gas Recirculation Manifold Cooling Return Hose Replacement — 2.0L Diesel LNP
  Thermostat Bypass Hose Replacement
  Water Pump Inlet Hose Replacement
  Engine Coolant Thermostat Housing Replacement — 1.4L LUH and LUJ
  Engine Coolant Thermostat Housing Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW
  Engine Coolant Thermostat Replacement - 2.0L Diesel LLW
  Engine Coolant Thermostat Replacement — 1.6L LDE, LXV, LUW, 2H0
  Engine Coolant Thermostat Replacement — 1.6L LXT,L2W
  Engine Coolant Thermostat Replacement — 2.0L Diesel LNP
  Engine Coolant Thermostat Housing Cover Replacement
  Engine Coolant Air Bleed Hose Replacement — 1.4L LDD, LUH and LUJ
  Engine Coolant Air Bleed Hose Replacement - 2.0L Diesel LLW
  Engine Coolant Air Bleed Hose Replacement — 1.6L LDE, LXV, 1.8L 2H0 and LUW
  Engine Coolant Air Bleed Hose Replacement — 1.6L LXT,L2W
  Engine Coolant Air Bleed Hose Replacement — 2.0L Diesel LNP
  Water Outlet Replacement — 1.4L LUH and LUJ
  Engine Water Outlet Adapter Replacement — 2.0L Diesel LNP
  Thermostat Bypass Pipe Replacement
  Heater Inlet Pipe Replacement - 2.0L Diesel LLW
  Heater Outlet Pipe Replacement - 2.0L Diesel LLW
  Water Pump Pulley Replacement — LDD, LUH, and LUJ
  Water Pump Pulley Replacement — LDE, LXV, 2H0, and LUW
  Water Pump Pulley Replacement — 2.0L Diesel LNP
  Water Pump Replacement — 1.6 LXT,L2W
  Water Pump Replacement — LDE, LXV, 2H0, and LUW
  Water Pump Replacement - 2.0L Diesel LLW
  Water Pump Replacement — LDD and LUJ
  Water Pump Replacement — 2.0L Diesel LNP
  Radiator Drain Cock Replacement
  Engine Coolant Fan Shroud Replacement — LDE, LLU, LUJ, LUW, LXT, LXV, L2W, 2HO-AT
  Engine Coolant Fan Shroud Replacement — LDE,LXT,LXV,L2W,2H0, LUW-MT
  Engine Coolant Fan Shroud Replacement — 1.4L LUH and LUJ – M32-6 MZ4
  Engine Coolant Fan Shroud Replacement — 2.0L Diesel LNP
  Radiator Replacement - 2.0L Diesel LLW
  Radiator Replacement — 1.6L LDE, LXT, LXV, 1.8L 2H0, and LUW
  Radiator Replacement — LDE, LXV,LUW, L2W, 2H0- AT
  Radiator Replacement — LDE, LXV LUW, L2W, 2H0 – MT
  Radiator Replacement — LDE, LLU, and LUJ with AT
  Radiator Replacement — 2.0L Diesel LNP and AT
  Radiator Replacement — 2.0L Diesel LNP and MT
  Radiator Support Bracket Replacement
  Radiator Support Replacement
 Description and Operation
  Cooling System Description and Operation — 2.0L Diesel LLW
  Cooling System Description and Operation — 1.4L LDD and LUJ
  Cooling System Description and Operation — 2.0L Diesel LNP
 Special Tools and Equipment
  Special Tools
 Engine Electrical
 Specifications
  Fastener Tightening Specifications — 1.6L LXT,L2W
  Fastener Tightening Specifications — 1.6L LDE, LLU, LXV, 1.8L 2H0, and LUW
  Fastener Tightening Specifications - 2.0L Diesel LLW
  Fastener Tightening Specifications — 2.0L Diesel LNP
  Battery Usage
  Generator Usage
 Schematic and Routing Diagrams
  Starting and Charging Schematics
 Diagnostic Information and Procedures
  DTC B1325
  DTC B1516
  DTC B1517
  DTC B151A
  DTC B1527
  DTC C0800
  DTC P0560
  DTC P0562
  DTC P0563
  DTC P0615
  DTC P0615, P0616, or P0617
  DTC P0616
  DTC P0617
  DTC P0621
  DTC P0622
  DTC P0625
  DTC P0625 or P0626
  DTC P0626
  DTC P2500
  DTC P2500 or P2501
  DTC P2501
  Symptoms – Engine Electrical
  Battery Inspection/Test
  Battery Charging
  Battery Electrical Drain/Parasitic Load Test
  Charging System Test
  Generator Noise Diagnosis
  Starter Solenoid Does Not Click
  Starter Solenoid Clicks, Engine Does Not Crank
  Engine Cranks Slowly
  Starter Noise Diagnosis
 Repair Instructions
  Battery Negative Cable Disconnection and Connection
  Battery Current Sensor Replacement
  Battery Positive and Negative Cable Replacement — Petrol
  Battery Positive and Negative Cable Replacement - 2.0L Diesel LLW
  Battery Positive and Negative Cable Replacement — 2.0L Diesel LNP
  Battery Negative Cable Replacement — without Start/Stop System
  Battery Positive Cable Replacement
  Battery Replacement — Petrol
  Battery Replacement — Diesel
  Battery Tray Replacement
  Battery Cover Replacement
  Starter Replacement — 1.4L LDD, LUH, and LUJ
  Starter Replacement — 1.6L LXT,L2W
  Starter Replacement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Starter Replacement - 2.0L Diesel LLW
  Starter Replacement — 2.0L Diesel LNP with AT
  Starter Replacement — 2.0L Diesel LNP with MT
  Auxiliary Alternator Bracket Replacement — 1.6L LXT,L2W
  Alternator Replacement — 1.4L LDD, LUH, and LUJ
  Alternator Replacement — 1.6L LXT,L2W
  Alternator Replacement — 1.6L LDE, LXV, LLU, 1.8L 2H0, and LUW
  Alternator Replacement - 2.0L Diesel LLW
  Generator Replacement — 2.0L Diesel LNP
  Engine Control Module Wiring Harness Replacement
 Description and Operation
  Battery Description and Operation
  Charging System Description and Operation
  Electrical Power Management Description and Operation
  Alternator Oscilloscope Information
  Load Shed System Description and Operation
  Starting System Description and Operation
 Special Tools and Equipment
  Special Tools
 Engine Exhaust
 Specifications
  Fastener Tightening Specifications — 1.4L LDD, LUH, and LUJ
  Fastener Tightening Specifications - 2.0L Diesel LLW
  Fastener Tightening Specifications — 2.0L Diesel LNP
 Diagnostic Information and Procedures
  Symptoms – Engine Exhaust
  Restricted Exhaust
  Exhaust Leakage
  Exhaust Noise
 Repair Instructions
  Exhaust Manifold Replacement — 1.6L LXT,L2W
  Exhaust Manifold Replacement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Exhaust Manifold Replacement - 2.0L Diesel LLW
  Exhaust Manifold Replacement — 2.0L Diesel LNP
  Exhaust Front Pipe Replacement — LDE,LLU,LXT,LXV,L2W,2H0
  Exhaust Front Pipe Replacement — 2.0L Diesel LNP
  Exhaust System Replacement — 1.6L LDE, LXT, LXV, 1.8L 2H0, and LUW
  Exhaust System Replacement - 2.0L Diesel LLW
  Exhaust System Replacement — 2.0L Diesel LNP
  Catalytic Converter Replacement — 1.4L LUH and LUJ
  Catalytic Converter Replacement — 1.6L LXT,L2W
  Catalytic Converter Replacement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Catalytic Converter Replacement - 2.0L Diesel LLW
  Warm Up Three-Way Catalytic Converter Replacement — 1.4L LUH and LUJ
  Exhaust Particulate Filter Replacement - 2.0L Diesel LLW
  Exhaust Particulate Filter Replacement — 1.7L Diesel LPL and LPV
  Exhaust Particulate Filter Replacement — 2.0L Diesel LNP
  Exhaust Particulate Filter Heat Shield Replacement – Front
  Exhaust Particulate Filter Heat Shield Replacement – Rear
  Exhaust Pipe Front Hanger Bracket Replacement
  Exhaust Flexible Pipe Replacement - 2.0L Diesel LLW
  Catalytic Converter Heat Shield Replacement — 1.4L LUH and LUJ
  Catalytic Converter Heat Shield Replacement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Catalytic Converter Heat Shield Replacement - 2.0L Diesel LLW
  Exhaust Heat Shield Replacement
  Fuel Tank Heat Shield Replacement - 2.0L Diesel LLW
  Fuel Tank Heat Shield Replacement — 2.0L Diesel LNP
  Fuel Tank Heat Shield Replacement — Petrol
  Exhaust Manifold Heat Shield Replacement — 1.4L LUH and LUJ
  Exhaust Manifold Heat Shield Replacement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Exhaust Manifold Heat Shield Replacement - 2.0L Diesel LLW
  Exhaust Manifold Heat Shield Replacement — 2.0L Diesel LNP
  Turbocharger Heat Shield Replacement
  Exhaust Rear Silencer Heat Shield Replacement
  Exhaust Rear Silencer Replacement
 Description and Operation
  Exhaust System Description — 1.6L LDE, LXT, LXV, 1.8L 2H0, and LUW
  Exhaust System Description - 2.0L Diesel LLW
  Exhaust System Description — 2.0L Diesel LNP
 Special Tools and Equipment
  Special Tools
 Engine Mechanical – 1.4L LDD, LDU, LUH, or LUJ
 Specifications
  Fastener Tightening Specifications — 1.4L LUH and LUJ
  Engine Mechanical Specifications
  Adhesives, Fluids, Lubricants, and Sealers
 Visual Identification
  Disassembled Views
  Engine Identification
 Diagnostic Information and Procedures
  Symptoms – Engine Mechanical
  Oil Pressure Diagnosis and Testing — 1.4L LUH and LUJ
  Oil Leak Diagnosis
  Oil Consumption Diagnosis
  Engine Noise Under Load
  Engine Noise on Start-Up, but Only Lasting a Few Seconds
  Base Engine Misfire without Internal Engine Noises
  Base Engine Misfire with Abnormal Internal Lower Engine Noises
  Base Engine Misfire with Abnormal Valve Train Noise
  Base Engine Misfire with Coolant Consumption
  Base Engine Misfire with Excessive Oil Consumption
  Upper Engine Noise, Regardless of Engine Speed
  Lower Engine Noise, Regardless of Engine Speed
  Engine Will Not Crank – Crankshaft Will Not Rotate
  Engine Compression Test
  Drive Belt Chirping, Squeal, and Whine Diagnosis
  Drive Belt Rumbling and Vibration Diagnosis
  Drive Belt Falls Off and Excessive Wear Diagnosis
  Dual Mass Flywheel Diagnosis
 Repair Instructions
  Drive Belt Replacement
  Drive Belt Tensioner Replacement
  Engine Mount Replacement – Right Hand Side
  Engine Mount Bracket Replacement – Right Hand Side
  Air Conditioning Compressor Bracket Replacement
  Intake Manifold Replacement — 1.4L LUH and LUJ
  Camshaft Timing Chain Replacement
  Timing Chain Tensioner Replacement
  Hydraulic Valve Lash Adjuster Arm Replacement
  Hydraulic Valve clearance Adjuster Replacement
  Camshaft Intake Sprocket Replacement
  Camshaft Exhaust Sprocket Replacement
  Cylinder Head Replacement — 1.4L LUH and LUJ
  Oil Pan Replacement — 1.4L LUH and LUJ
  Automatic Transmission Flex Plate Replacement
  Engine Flywheel Replacement — 1.4L LUH and LUJ
  Crankshaft Balancer Replacement
  Crankshaft Front Oil Seal Replacement
  Crankshaft Rear Oil Seal Replacement — Manual Gearbox
  Crankshaft Rear Oil Seal Replacement — Automatic Transmission
  Positive Crankcase Ventilation Hose/Pipe/Tube Replacement
  Engine Front Cover with Oil Pump Replacement
  Oil Pump Replacement
  Engine Replacement — 1.4L LUH and LUJ – M32
  Engine Replacement — 1.4L LUJ – 6T40
  Engine Oil and Oil Filter Replacement
  Turbocharger Replacement
  Turbocharger Oil Feed Pipe Replacement
  Turbocharger Oil Return Pipe Replacement
  Piston, Connecting Rod, and Bearing Replacement
  Camshaft Cover Replacement — 1.4L LUH and LUJ
  Intake Camshaft Replacement
  Exhaust Camshaft Replacement
  Valve Stem Oil Seal and Valve Spring Replacement
  Engine Support Fixture
  Engine Mount Bracket Removal
  Camshaft Timing Chain Inspection
  Camshaft Timing Chain Adjustment
  Draining Fluids and Oil Filter Removal
  Positive Crankcase Ventilation Pipe Removal
  Exhaust Manifold Heat Shield Removal — 1.4L LUH and LUJ
  Warm Up Three-Way Catalytic Converter Removal — 1.4L LUH and LUJ
  Turbocharger Removal
  Engine Oil Cooler Removal
  Engine Coolant Thermostat Housing Removal — 1.4L LUH and LUJ
  Water Outlet Removal — 1.4L LUH and LUJ
  Drive Belt Tensioner Removal
  Air Conditioning Compressor Bracket Removal
  Water Pump Pulley Removal
  Crankshaft Balancer Removal
  Water Pump Removal
  Throttle Body Removal — 1.4L LUH and LUJ
  Intake Manifold Removal — 1.4L LUH and LUJ
  Generator Removal
  Starter Removal
  Engine Flywheel Removal — 1.4L LUH and LUJ
  Ignition Coil Removal
  Camshaft Cover Removal
  Camshaft Position Actuator Solenoid Valve Removal
  Sump Removal
  Engine Front Cover and Oil Pump Removal
  Camshaft Timing Chain Removal
  Timing Chain Tensioner Removal
  Engine Front Cover Gasket Removal
  Camshaft Sprocket Removal
  Intake Camshaft Removal
  Exhaust Camshaft Removal
  Hydraulic Valve Lash Adjuster Arm Removal
  Hydraulic Valve clearance Adjuster Removal
  Cylinder Head Removal
  Piston, Connecting Rod, and Bearing Removal
  Crankshaft and Bearing Removal
  Cylinder Head Disassemble
  Cylinder Head Cleaning and Inspection
  Cylinder Head Assemble
  Engine Block Disassemble — 1.4L LUH and LUJ
  Engine Block Assemble — 1.4L LUH and LUJ
  Piston and Connecting Rod Disassemble — 1.4L LUH and LUJ
  Piston, Connecting Rod, and Bearing Cleaning and Inspection — 1.4L LUH and LUJ
  Piston and Connecting Rod Assemble — 1.4L LUH and LUJ
  Intake Manifold Disassemble — 1.4L LUH and LUJ
  Inlet Manifold Cleaning and Inspection
  Intake Manifold Assemble — 1.4L LUH and LUJ
  Crankshaft and Bearing Cleaning and Inspection
  Engine Front Cover and Oil Pump Cleaning and Inspection
  Engine Front Cover and Oil Pump Disassemble
  Turbocharger Disassemble
  Turbocharger Cleaning and Inspection
  Turbocharger Assemble
  Engine Oil Cooler Disassemble
  Engine Oil Cooler Assemble
  Sump Cleaning and Inspection
  Crankshaft and Bearing Installation
  Piston, Connecting Rod, and Bearing Installation
  Cylinder Head Installation
  Hydraulic Valve clearance Adjuster Installation
  Hydraulic Valve Lash Adjuster Arm Installation
  Intake Camshaft Installation
  Exhaust Camshaft Installation
  Camshaft Sprocket Installation
  Timing Chain Tensioner Installation
  Engine Front Cover Gasket Installation
  Camshaft Timing Chain Installation
  Engine Front Cover and Oil Pump Installation
  Sump Installation
  Camshaft Position Actuator Solenoid Valve Installation
  Camshaft Cover Installation
  Ignition Coil Installation
  Engine Flywheel Installation — 1.4L LUH and LUJ
  Generator Installation
  Starter Installation
  Intake Manifold Installation — 1.4L LUH and LUJ
  Throttle Body Installation — 1.4L LUH and LUJ
  Water Pump Installation
  Crankshaft Balancer Installation
  Water Pump Pulley Installation
  Air Conditioning Compressor Bracket Installation
  Drive Belt Tensioner Installation
  Drive Belt Installation
  Engine Oil Cooler Installation
  Water Outlet Installation — 1.4L LUH and LUJ
  Engine Coolant Thermostat Housing Installation — 1.4L LUH and LUJ
  Turbocharger Installation
  Exhaust Manifold Heat Shield Installation — 1.4L LUH and LUJ
  Warm Up Three-Way Catalytic Converter Installation — 1.4L LUH and LUJ
  Positive Crankcase Ventilation Pipe Installation
  Engine Mount Bracket Installation
  Engine Front Cover and Oil Pump Assemble
  Drive Belt Removal
  Automatic Transmission Flex Plate Removal
  Engine Block Cleaning and Inspection
  Automatic Transmission Flex Plate Installation
 Description and Operation
  Engine Component Description
  Lubrication Description
 Introduction
  Cleanliness and Care
  Use of Room Temperature Vulcanising (RTV) and Anaerobic Sealant
 Special Tools and Equipment
  Special Tools
 Engine Mechanical – 1.6L LDE, LLU, or LXV or 1.8L 2H0 or LUW
 Specifications
  Fastener Tightening Specifications — 1.6L LDE, LXV, and 1.8L 2H0
  Engine Mechanical Specifications — 1.6L LDE, LED, LFJ
  Engine Mechanical Specifications — 1.8L 2H0
  Adhesives, Fluids, Lubricants, and Sealers
 Schematic and Routing Diagrams
  Engine Mechanical Schematics
 Visual Identification
  Disassembled Views
  Engine Identification — 1.6L LDE, LED, LFJ, LXV, and 1.8L 2H0
 Diagnostic Information and Procedures
  Symptoms – Engine Mechanical
  Oil Pressure Diagnosis and Testing
  Oil Leak Diagnosis
  Oil Consumption Diagnosis
  Coolant in Combustion Chamber
  Coolant in Engine Oil
  Engine Noise Under Load
  Engine Noise on Start-Up, but Only Lasting a Few Seconds
  Base Engine Misfire without Internal Engine Noises
  Base Engine Misfire with Abnormal Internal Lower Engine Noises
  Base Engine Misfire with Abnormal Valve Train Noise
  Base Engine Misfire with Coolant Consumption
  Base Engine Misfire with Excessive Oil Consumption
  Upper Engine Noise, Regardless of Engine Speed
  Lower Engine Noise, Regardless of Engine Speed
  Engine Will Not Crank – Crankshaft Will Not Rotate
  Engine Compression Test
  Drive Belt Chirping, Squeal, and Whine Diagnosis
  Drive Belt Rumbling and Vibration Diagnosis
  Cylinder Leakage Test — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Crankcase Ventilation System Inspection/Diagnosis — LDE, LED, LFJ, LXV, 2H0, LUW
  Drive Belt Falls Off and Excessive Wear Diagnosis
  Drive Belt Tensioner Diagnosis
  Dual Mass Flywheel Diagnosis
 Repair Instructions
  Drive Belt Replacement
  Drive Belt Tensioner Replacement
  Power Steering Pump Belt Replacement
  Engine Mount Replacement
  Engine/Transmission Mounting
  Engine Mount Bracket Replacement
  Intake Manifold Replacement — 1.6L LDE and LXV
  Intake Manifold Replacement — 1.8L 2H0
  Timing Belt Replacement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Timing Belt Idler Pulley Replacement
  Timing Belt Tensioner Replacement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Timing Belt Centre Front Cover Replacement
  Timing Belt Upper Front Cover Replacement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Timing Belt Lower Front Cover Replacement
  Timing Belt Rear Cover Replacement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Tappet Replacement
  Cylinder Head Replacement — 1.6L LDE, LXV, and 1.8L 2H0,LUW
  Oil Pan Replacement
  Automatic Transmission Flex Plate Replacement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Engine Flywheel Replacement
  Crankshaft Balancer Replacement — LLU, LDE – AT
  Crankshaft Balancer Replacement — LXV, LXT, 2H0, LUW – AT
  Crankshaft Balancer Replacement — MT – D16, D20
  Crankshaft Balancer Replacement — MT – F17, M32
  Crankshaft Front Oil Seal Replacement
  Crankshaft Rear Oil Seal Replacement
  Positive Crankcase Ventilation Hose/Pipe/Tube Replacement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Engine Front Cover with Oil Pump Replacement
  Oil Pressure Relief Valve Replacement
  Oil Flow Check Valve Replacement
  Oil Level Indicator Tube Replacement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Engine Replacement — Automatic Transmission
  Engine Replacement - Manual Gearbox D16
  Engine Oil and Oil Filter Replacement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Camshaft Seal Replacement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Camshaft Cover Replacement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Camshaft Position Actuator Adjuster Replacement
  Camshaft Position Actuator Solenoid Valve Replacement
  Camshaft Replacement — 1.6L LDE, LXV, and 1.8L 2H0
  Valve Clearance Adjustment — 1.6L LDE, LXV, 1.8L 2H0
  Valve Guide Reaming, and Valve and Seat Grinding
  Valve Spring Inspection and Measurement
  Engine Support Fixture
  Timing Belt Inspection — LDE, LED, LFJ, LXV, 2H0, LUW
  Timing Belt Adjustment — LDE, LED, LFJ, LXV, 2H0, LUW
  Draining Fluids and Oil Filter Removal — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Automatic Transmission Flex Plate Removal — LDE, LED, LFJ, LXV, 2H0, LUW
  Engine Flywheel Removal — LDE, LED, LFJ, LXV, 2H0, LUW
  Crankshaft Rear Oil Seal Removal
  Power Steering Pump Belt Removal
  Drive Belt Removal
  Drive Belt Tensioner Removal
  Timing Belt Upper Front Cover Removal — LDE, LED, LFJ, LXV, 2H0, LUW
  Timing Belt Centre Front Cover Removal
  Crankshaft Balancer Removal
  Timing Belt Lower Front Cover Removal
  Timing Belt Removal — LDE, LED, LFJ, LXV, 2H0, LUW
  Timing Belt Tensioner Removal
  Timing Belt Idler Pulley Removal
  Crankshaft Sprocket Removal
  Camshaft Position Actuator Solenoid Valve Removal
  Camshaft Position Actuator Adjuster Removal
  Crankshaft Front Oil Seal Removal
  Timing Belt Rear Cover Removal
  Throttle Body Assembly Removal — LDE, LED, LFJ, LXV, 2H0, LUW
  Intake Manifold Removal — 1.8L 2H0
  Intake Manifold Removal — 1.6L LDE, LED, LFJ, and LXV
  Oil Level Indicator and Tube Removal — LDE, LED, LFJ, LXV, 2H0, LUW
  Exhaust Manifold Removal — LDE, LED, LFJ, LXV, 2H0, LUW
  Engine Coolant Thermostat Removal
  Engine Coolant Thermostat Housing Removal
  Engine Oil Cooler Housing Removal — LDE, LED, LFJ, LXV, 2H0, LUW
  Engine Oil Cooler Removal
  Water Pump Pulley Removal
  Water Pump Removal
  Sump Removal
  Engine Front Cover and Oil Pump Removal
  Ignition Coil Removal
  Camshaft Cover Removal
  Camshaft Removal
  Tappet Removal
  Cylinder Head Removal
  Piston, Connecting Rod, and Bearing Removal
  Crankshaft and Bearing Removal
  Intake Manifold Disassemble — 1.6L LDE, LED, LFJ, and LXV
  Intake Manifold Disassemble — 1.8L 2H0
  Cylinder Head Disassemble
  Piston and Connecting Rod Disassemble — LDE, LED, LFJ, LXV, 2H0, LUW
  Engine Block Disassemble — LDE, LED, LFJ, LXV, 2H0, LUW
  Intake Manifold Cleaning and Inspection — LDE, LED, LFJ, LXV, 2H0, LUW
  Exhaust Manifold Cleaning and Inspection — LDE, LED, LFJ, LXV, 2H0, LUW
  Sump Cleaning and Inspection
  Oil Pump Cleaning and Inspection
  Cylinder Head Cleaning and Inspection
  Piston, Connecting Rod, and Bearing Cleaning and Inspection
  Crankshaft and Bearing Cleaning and Inspection — LDE, LED, LFJ, LXV, 2H0, LUW
  Engine Block Cleaning and Inspection
  Service Prior to Assembly
  Engine Block Assemble — LDE, LED, LFJ, LXV, 2H0, LUW
  Piston and Connecting Rod Assemble
  Cylinder Head Assemble
  Intake Manifold Assemble — 1.6L LDE, LED, LFJ, and LXV
  Intake Manifold Assemble — 1.8L 2H0
  Crankshaft and Bearing Installation
  Piston, Connecting Rod, and Bearing Installation
  Cylinder Head Installation
  Tappet Installation
  Camshaft Installation
  Camshaft Cover Installation
  Ignition Coil Installation
  Engine Front Cover and Oil Pump Installation
  Sump Installation
  Water Pump Installation
  Water Pump Pulley Installation
  Engine Oil Cooler Installation
  Engine Oil Cooler Housing Installation — LDE, LED, LFJ, LXV, 2H0, LUW
  Engine Coolant Thermostat Housing Installation
  Engine Coolant Thermostat Installation
  Exhaust Manifold Installation — LDE, LED, LFJ, LXV, 2H0, LUW
  Oil Level Indicator and Tube Installation — LDE, LED, LFJ, LXV, 2H0, LUW
  Intake Manifold Installation — 1.8L 2H0
  Intake Manifold Installation — 1.6L LDE, LED, LFJ, and LXV
  Throttle Body Assembly Installation — LDE, LED, LFJ, LXV, 2H0, LUW
  Crankshaft Front Oil Seal Installation
  Timing Belt Rear Cover Installation
  Camshaft Position Actuator Adjuster Installation
  Camshaft Position Actuator Solenoid Valve Installation
  Crankshaft Sprocket Installation
  Timing Belt Idler Pulley Installation
  Timing Belt Tensioner Installation
  Timing Belt Installation — LDE, LED, LFJ, LXV, 2H0, LUW
  Timing Belt Lower Front Cover Installation
  Crankshaft Balancer Installation
  Timing Belt Centre Front Cover Installation
  Timing Belt Upper Front Cover Installation — LDE, LED, LFJ, LXV, 2H0, LUW
  Drive Belt Installation
  Drive Belt Tensioner Installation
  Power Steering Pump Belt Installation
  Engine Flywheel Installation — LDE, LED, LFJ, LXV, 2H0, LUW
  Automatic Transmission Flex Plate Installation — LDE, LED, LFJ, LXV, 2H0, LUW
  Crankshaft Rear Oil Seal Installation
 Introduction
  Cleanliness and Care
  Replacing Engine Gaskets
  Separating Parts
  Tools and Equipment
  Use of Room Temperature Vulcanising (RTV) and Anaerobic Sealant
 Description and Operation
  Engine Component Description — LDE, LED, LFJ, LXV, 2H0, LUW
  Lubrication Description — LDE, LED, LFJ, LXV, 2H0, LUW
 Special Tools and Equipment
  Special Tools
 Engine Mechanical – 1.6L L2W or LXT
 Specifications
  Fastener Tightening Specifications
  Engine Mechanical Specifications
  Adhesives, Fluids, Lubricants, and Sealers
 Visual Identification
  Disassembled Views
  Engine Identification
 Diagnostic Information and Procedures
  Symptoms – Engine Mechanical
  Oil Pressure Diagnosis and Testing
  Oil Leak Diagnosis
  Oil Consumption Diagnosis
  Coolant in Engine Oil
  Coolant in Combustion Chamber
  Base Engine Misfire without Internal Engine Noises
  Base Engine Misfire with Abnormal Internal Lower Engine Noises
  Base Engine Misfire with Coolant Consumption
  Base Engine Misfire with Excessive Oil Consumption
  Upper Engine Noise, Regardless of Engine Speed
  Lower Engine Noise, Regardless of Engine Speed
  Engine Will Not Crank – Crankshaft Will Not Rotate
  Engine Noise Under Load
  Engine Noise on Start-Up, but Only Lasting a Few Seconds
  Base Engine Misfire with Abnormal Valve Train Noise
  Engine Compression Test
  Crankcase Ventilation System Inspection/Diagnosis
  Drive Belt Chirping, Squeal, and Whine Diagnosis
  Drive Belt Rumbling and Vibration Diagnosis
  Drive Belt Falls Off and Excessive Wear Diagnosis
  Drive Belt Tensioner Diagnosis
  Cylinder Leakage Test
  Dual Mass Flywheel Diagnosis
 Repair Instructions
  Engine Support Fixture
  Alternator, Air Conditioning Compressor, and Power Steering Pump Belt Replacement
  Drive Belt Tensioner Replacement
  Engine Mount Replacement – Right Hand Side
  Engine Mount Bracket Replacement – Right Hand Side
  Positive Crankcase Ventilation Valve Hose Replacement
  Inlet Manifold Replacement
  Timing Belt Replacement
  Timing Belt Tensioner Replacement
  Timing Belt Idler Pulley Replacement
  Timing Belt Upper Front Cover Replacement
  Timing Belt Lower Front Cover Replacement
  Timing Belt Rear Cover Replacement
  Camshaft Cover Replacement
  Camshaft Seal Replacement
  Hydraulic Valve clearance Adjuster Replacement
  Air Conditioning (A/C) Compressor and Power Steering Pump Bracket Replacement
  Cylinder Head Replacement
  Oil Pan Replacement
  Oil Pump Cover Replacement
  Oil Pressure Relief Valve Replacement
  Engine Replacement — Automatic Transmission
  Engine Replacement - Manual Gearbox D16
  Engine Oil and Oil Filter Replacement
  Piston, Connecting Rod, and Bearing Replacement
  Camshaft Replacement
  Camshaft Gear Replacement
  Crankshaft Pulley Replacement
  Engine Flywheel Replacement
  Crankshaft Front Oil Seal Replacement
  Crankshaft Rear Oil Seal Replacement
  Engine Sight Shield Replacement
  Engine/Transmission Mounting
  Automatic Transmission Flex Plate Replacement
  Timing Belt Inspection - Inspection
  Timing Belt Inspection - Adjustment
  Draining Fluids and Oil Filter Removal
  Alternator, Air Conditioning Compressor, and Power Steering Pump Belt Removal
  Drive Belt Tensioner Removal
  Crankshaft Pulley Removal
  Automatic Transmission Flex Plate Removal
  Engine Flywheel Removal
  Oil Pump Cleaning and Inspection
  Exhaust Manifold Removal
  Exhaust Gas Recirculation Pipe Removal
  Exhaust Gas Recirculation Valve Removal
  Exhaust Gas Recirculation Valve Adapter Removal
  Crankshaft Position Sensor Removal
  Engine Coolant Thermostat Removal
  Ignition Coil Removal
  Ignition Coil Bracket Removal
  Generator Removal
  Generator Adjust Bracket Removal
  Throttle Body Assembly Removal
  Fuel Rail Removal
  Inlet Manifold Brace Removal
  Inlet Manifold Removal
  Power Steering Pump Removal
  Air Conditioning Compressor and Power Steering Pump Bracket Removal
  Timing Belt Upper Front Cover Removal
  Timing Belt Lower Front Cover Removal
  Timing Belt Removal
  Timing Belt Tensioner Removal
  Timing Belt Idler Pulley Removal
  Exhaust Camshaft Gear Removal
  Inlet Camshaft Gear Removal
  Camshaft Position Sensor Removal
  Engine Mount Bracket Removal
  Timing Belt Rear Cover Removal
  Water Pump Removal
  Crankshaft Gear Removal
  Sump Removal
  Oil Pump Cover Removal
  Crankshaft Front Oil Seal Removal
  Crankshaft Rear Oil Seal Removal
  Camshaft Cover Removal
  Camshaft Removal
  Hydraulic Valve clearance Adjuster Removal
  Cylinder Head Removal
  Piston, Connecting Rod, and Bearing Removal
  Crankshaft and Bearing Removal
  Engine Block Disassemble
  Engine Block Cleaning and Inspection
  Engine Block Assemble
  Crankshaft and Bearing Cleaning and Inspection
  Piston and Connecting Rod Disassemble
  Piston, Connecting Rod, and Bearing Cleaning and Inspection
  Piston and Connecting Rod Assemble
  Cylinder Head Disassemble
  Cylinder Head Cleaning and Inspection
  Valve Spring Inspection and Measurement
  Cylinder Head Assemble
  Sump Cleaning and Inspection
  Intake Manifold Disassemble
  Inlet Manifold Cleaning and Inspection
  Intake Manifold Assemble
  Exhaust Manifold Cleaning and Inspection
  Service Prior to Assembly
  Crankshaft and Bearing Installation
  Piston, Connecting Rod, and Bearing Installation
  Cylinder Head Installation
  Hydraulic Valve clearance Adjuster Installation
  Camshaft Installation
  Camshaft Cover Installation
  Crankshaft Rear Oil Seal Installation
  Crankshaft Front Oil Seal Installation
  Oil Pump Cover Installation
  Sump Installation
  Crankshaft Gear Installation
  Camshaft Position Sensor Installation
  Inlet Camshaft Gear Installation
  Exhaust Camshaft Gear Installation
  Water Pump Installation
  Timing Belt Rear Cover Installation
  Engine Mount Bracket Installation
  Timing Belt Idler Pulley Installation
  Timing Belt Tensioner Installation
  Timing Belt Installation
  Timing Belt Lower Front Cover Installation
  Timing Belt Upper Front Cover Installation
  Air Conditioning Compressor and Power Steering Pump Bracket Installation
  Power Steering Pump Installation
  Inlet Manifold Installation
  Inlet Manifold Brace Installation
  Fuel Rail Installation
  Throttle Body Assembly Installation
  Generator Adjust Bracket Installation
  Generator Installation
  Ignition Coil Bracket Installation
  Ignition Coil Installation
  Engine Coolant Thermostat Installation
  Crankshaft Position Sensor Installation
  Exhaust Gas Recirculation Pipe Installation
  Exhaust Gas Recirculation Valve Installation
  Exhaust Gas Recirculation Valve Adapter Installation
  Exhaust Manifold Installation
  Engine Flywheel Installation
  Automatic Transmission Flex Plate Installation
  Crankshaft Pulley Installation
  Drive Belt Tensioner Installation
  Alternator, Air Conditioning Compressor, and Power Steering Pump Belt Installation
  Oil Filter Installation
  Replacing Engine Gaskets
  Tools and Equipment
 Description and Operation
  Engine Component Description
  Crankcase Ventilation System Description
  Lubrication Description
  Separating Parts
  Use of Room Temperature Vulcanising (RTV) and Anaerobic Sealant
 Introduction
  Cleanliness and Care
 Special Tools and Equipment
  Special Tools — 1.6L LXT
 Engine Mechanical – 2.0L Diesel
 Specifications
  Fastener Tightening Specifications
  Engine Mechanical Specifications
  Adhesives, Fluids, Lubricants, and Sealers
 Visual Identification
  Disassembled Views
  Engine Identification
 Diagnostic Information and Procedures
  Symptoms – Engine Mechanical
  Base Engine Misfire without Internal Engine Noises
  Base Engine Misfire with Abnormal Internal Lower Engine Noises
  Base Engine Misfire with Abnormal Valve Train Noise
  Base Engine Misfire with Coolant Consumption
  Base Engine Misfire with Excessive Oil Consumption
  Engine Noise on Start-Up, but Only Lasting a Few Seconds
  Upper Engine Noise, Regardless of Engine Speed
  Lower Engine Noise, Regardless of Engine Speed
  Engine Noise Under Load
  Engine Will Not Crank – Crankshaft Will Not Rotate
  Coolant in Combustion Chamber
  Coolant in Engine Oil
  Fuel in Engine Oil
  Turbocharger Whine Noise
  Turbocharger Hissing Noise
  Turbocharger Oil Leak From Compressor Seal
  Turbocharger Oil Leak From Turbine Seal
  Turbocharger Lack of Oil Supply
  Engine Compression Test
  Oil Consumption Diagnosis
  Oil Pressure Diagnosis and Testing
  Oil Leak Diagnosis
  Drive Belt Chirping, Squeal, and Whine Diagnosis
  Drive Belt Rumbling and Vibration Diagnosis
  Drive Belt Falls Off and Excessive Wear Diagnosis
  Drive Belt Tensioner Diagnosis
  Dual Mass Flywheel Diagnosis
 Repair Instructions
  Drive Belt Tensioner Replacement
  Engine Cover Replacement
  Engine/Transmission Mounting
  Engine Mount Replacement – Right Hand Side
  Belt Idler Pulley Replacement
  Engine Support Fixture
  Crankshaft Pulley Replacement
  Camshaft Cover Replacement
  Camshaft Drive Sprocket Replacement
  Automatic Transmission Flex Plate Replacement
  Timing Belt Lower Front Cover Replacement
  Timing Belt Rear Cover Replacement
  Timing Belt Tensioner Replacement
  Timing Belt Upper Front Cover Replacement
  Alternator, Air Conditioning Compressor, and Power Steering Pump Belt Replacement
  Oil Pump Suction Pipe and Screen Assembly Installation
  Generator and Air Conditioning Compressor Bracket Replacement
  Inlet Manifold Replacement
  Timing Belt Replacement
  Turbocharger Replacement
  Turbocharger Oil Feed Pipe Replacement
  Turbocharger Oil Return Pipe Replacement
  Cylinder Head Replacement
  Sump Replacement - Automatic Transmission 6T45
  Sump Replacement - Manual Gearbox D33
  Oil Pump Replacement
  Oil Filter Adapter and Oil Cooler Assembly Replacement
  Engine Flywheel Replacement
  Engine Replacement — 6T45
  Engine Replacement - D33
  Engine Oil and Oil Filter Replacement
  Oil Filter Adapter Disassemble
  Oil Level Indicator and Tube Removal
  Turbocharger Removal
  Turbocharger Disassemble
  Exhaust Manifold Removal
  Exhaust Gas Recirculation Valve Cooler Removal
  Catalytic Converter Removal
  Timing Belt Lower Front Cover Removal
  Timing Belt Upper Front Cover Removal
  Drive Belt Tensioner Removal
  Drive Belt Idler Pulley Removal
  Crankshaft Balancer Removal
  Timing Belt Tensioner Removal
  Timing Belt Idler Pulley Removal
  Water Pump Inlet Pipe Removal
  Fuel Injection Pump Drive Pulley Removal
  Water Pump Removal
  Timing Belt Rear Cover Removal
  Crankshaft Sprocket Removal
  Fuel Injection Pump Removal
  Inlet Manifold Removal
  Intake Manifold Disassemble
  Fuel Injector Removal
  Fuel Injection Fuel Return Hose Removal
  Engine Flywheel Removal
  Automatic Transmission Flex Plate Removal
  Camshaft Cover Removal
  Camshaft Removal
  Cylinder Head Removal
  Sump Removal
  Crankshaft Rear Oil Seal Removal
  Oil Pump Disassemble
  Oil Pump Drive Shaft Seal Removal
  Oil Pump Cleaning and Inspection
  Turbocharger Oil Return Hose Removal
  Valve Spring Inspection and Measurement
  Hydraulic Valve Backlash Adjuster Cleaning and Inspection
  Camshaft Cleaning and Inspection
  Engine Block Cleaning and Inspection
  Oil Pump Assemble
  Oil Pump Drive Shaft Seal Installation
  Crankshaft Rear Oil Seal Installation
  Sump Installation
  Cylinder Head Installation
  Camshaft Installation
  Camshaft Cover Installation
  Automatic Transmission Flex Plate Installation
  Engine Flywheel Installation
  Fuel Injection Fuel Return Hose Installation
  Fuel Injector Installation
  Intake Manifold Assemble
  Inlet Manifold Installation
  Fuel Injection Pump Drive Pulley Installation
  Fuel Injection Pump Installation
  Crankshaft Sprocket Installation
  Timing Belt Rear Cover Installation
  Water Pump Installation
  Water Pump Inlet Pipe Installation
  Timing Belt Idler Pulley Installation
  Timing Belt Tensioner Installation
  Crankshaft Balancer Installation
  Drive Belt Tensioner Installation
  Timing Belt Upper Front Cover Installation
  Timing Belt Lower Front Cover Installation
  Catalytic Converter Installation
  Engine Oil Cooler Coolant Outlet Hose Installation
  Exhaust Gas Recirculation Valve Cooler Installation
  Exhaust Manifold Installation
  Turbocharger Assemble
  Turbocharger Installation
  Oil Level Indicator and Tube Installation
  Oil Filter Adapter Assemble
  Electronic Throttle Actuator Control Module Removal
  Electronic Throttle Actuator Control Module Installation
  Timing Belt Inspection
  Engine Block Disassemble
  Positive Crankcase Ventilation Valve Removal
  Positive Crankcase Ventilation Valve Disassemble
  Lower Crankcase Removal
  Exhaust Gas Recirculation Pipe Removal
  Exhaust Gas Recirculation Valve Pipe Removal
  Exhaust Gas Recirculation Valve Vacuum Tank Removal
  Exhaust Gas Recirculation Manifold Cooling Feed Hose Removal
  Exhaust Gas Recirculation Manifold Cooling Return Hose Removal
  Exhaust Gas Recirculation Valve Removal
  Vacuum Pump Removal
  Turbocharger Oil Feed Pipe Removal
  Engine Oil Cooler Inlet Hose Removal
  Engine Oil Cooler Outlet Hose Removal
  Generator and Air Conditioning Compressor Bracket Removal
  Engine Front Mount Bracket Removal
  Timing Belt Removal
  Crankshaft Pulley Removal
  Camshaft Drive Sprocket Removal
  Camshaft Seal Removal
  Fuel Rail Removal
  Glow Plug Removal
  Oil Pump Housing Removal
  Oil Pump Suction Pipe Removal
  Alternator, Air Conditioning Compressor, and Power Steering Pump Belt Removal
  Water Pump Inlet Pipe Assembly Removal
  Water Pump Inlet Pipe Assembly Installation
  Alternator, Air Conditioning Compressor, and Power Steering Pump Belt Installation
  Oil Pump Suction Pipe Installation
  Oil Pump Housing Installation
  Glow Plug Installation
  Fuel Rail Installation
  Camshaft Drive Sprocket Installation
  Camshaft Seal Installation
  Crankshaft Pulley Installation
  Timing Belt Installation
  Engine Front Mount Bracket Installation
  Belt Idler Pulley Installation
  Generator and Air Conditioning Compressor Bracket Installation
  Engine Oil Cooler Inlet Hose Installation
  Turbocharger Oil Feed Pipe Installation
  Turbocharger Oil Return Hose Installation
  Vacuum Pump Installation
  Exhaust Gas Recirculation Valve Installation
  Exhaust Gas Recirculation Valve Vacuum Tank Installation
  Exhaust Gas Recirculation Manifold Cooling Return Hose Installation
  Exhaust Gas Recirculation Manifold Cooling Feed Hose Installation
  Exhaust Gas Recirculation Valve Pipe Installation
  Exhaust Gas Recirculation Pipe Installation
  Positive Crankcase Ventilation Valve Assemble
  Positive Crankcase Ventilation Valve Installation
  Lower Crankcase Installation
  Engine Block Assemble
  Cylinder Head Disassemble
  Cylinder Head Cleaning and Inspection
  Cylinder Head Assemble
  Piston, Connecting Rod, and Bearing Removal
  Piston, Connecting Rod, and Bearing Cleaning and Inspection
  Piston, Connecting Rod, and Bearing Installation
  Crankshaft and Bearing Removal
  Crankshaft and Bearing Cleaning and Inspection
  Crankshaft and Bearing Installation
 Description and Operation
  Drive Belt System Description
  Lubrication Description
  Cleanliness and Care
  Separating Parts
  Replacing Engine Gaskets
  Use of Room Temperature Vulcanising (RTV) and Anaerobic Sealant
  Engine Component Description
 Special Tools and Equipment
  Special Tools
 Engine Mechanical – 2.0L LNP or 2.2L LNQ Diesel
 Specifications
  Fastener Tightening Specifications
  Engine Mechanical Specifications
  Adhesives, Fluids, Lubricants, and Sealers
 Visual Identification
  Disassembled Views
  Engine Identification
 Diagnostic Information and Procedures
  Symptoms – Engine Mechanical
  Base Engine Misfire without Internal Engine Noises
  Base Engine Misfire with Abnormal Internal Lower Engine Noises
  Base Engine Misfire with Abnormal Valve Train Noise
  Base Engine Misfire with Coolant Consumption
  Base Engine Misfire with Excessive Oil Consumption
  Engine Noise on Start-Up, but Only Lasting a Few Seconds
  Upper Engine Noise, Regardless of Engine Speed
  Lower Engine Noise, Regardless of Engine Speed
  Engine Noise Under Load
  Engine Will Not Crank – Crankshaft Will Not Rotate
  Coolant in Combustion Chamber
  Coolant in Engine Oil
  Fuel in Engine Oil
  Turbocharger Whine Noise
  Turbocharger Hissing Noise
  Turbocharger Oil Leak From Compressor Seal
  Turbocharger Oil Leak From Turbine Seal
  Turbocharger Lack of Oil Supply
  Engine Compression Test
  Oil Consumption Diagnosis
  Oil Pressure Diagnosis and Testing
  Oil Leak Diagnosis
  Drive Belt Chirping, Squeal, and Whine Diagnosis
  Drive Belt Rumbling and Vibration Diagnosis
  Drive Belt Falls Off and Excessive Wear Diagnosis
  Drive Belt Tensioner Diagnosis
  Dual Mass Flywheel Diagnosis
 Repair Instructions
  Drive Belt Replacement
  Drive Belt Tensioner Replacement
  Belt Idler Pulley Replacement – Upper
  Belt Idler Pulley Replacement – Lower
  Engine Front Cover Replacement
  Engine Sight Shield Replacement
  Crankshaft Pulley Replacement
  Camshaft Timing Chain Replacement
  Timing Chain Tensioner Replacement
  Timing Chain Guide Replacement
  Timing Chain Dampener Replacement
  Inlet Manifold Replacement
  Intake Manifold Bracket Replacement
  Engine Mount Replacement
  Engine Mount Bracket Replacement
  Engine Lift Front Bracket Replacement
  Engine Lift Rear Bracket Replacement
  Engine Support Fixture
  Positive Crankcase Ventilation Valve Replacement
  Positive Crankcase Ventilation Hose/Pipe/Tube Replacement
  Oil Level Indicator Tube Replacement
  Camshaft Cover Replacement
  Exhaust Camshaft Replacement
  Intake Camshaft Replacement
  Hydraulic Valve clearance Adjuster Replacement
  Valve Rocker Arm Replacement
  Valve Stem Oil Seal and Valve Spring Replacement
  Cylinder Head Replacement
  Crankshaft Balancer Replacement
  Crankshaft Rear Oil Seal Replacement
  Crankshaft Front Oil Seal Replacement
  Crankshaft Sprocket Replacement
  Engine Flywheel Replacement
  Automatic Transmission Flex Plate Replacement
  Upper Sump Replacement
  Lower Oil Sump Replacement
  Engine Oil Level Indicator Switch Replacement
  Turbocharger Replacement
  Turbocharger Oil Return Pipe Replacement
  Turbocharger Oil Feed Pipe Replacement
  Engine Oil Pressure Switch Replacement
  Engine Oil and Oil Filter Replacement
  Oil Filter Adapter and Oil Cooler Assembly Replacement
  Piston, Connecting Rod, and Bearing Replacement
  Engine Replacement — Automatic Transmission
  Engine Replacement — Manual Gearbox
  Exhaust Temperature Sensor Removal – Position 2
  Exhaust Temperature Sensor Removal – Position 3
  Exhaust Particulate Filter Heat Shield Removal – Front
  Exhaust Particulate Filter Removal
  Exhaust Particulate Filter Heat Shield Removal – Rear
  Oil Level Indicator and Tube Removal
  Exhaust Temperature Sensor Removal – Position 1
  Turbocharger Heat Shield Removal
  Turbocharger Coolant Return Pipe Removal
  Turbocharger Coolant Feed Pipe Removal
  Turbocharger Oil Feed Pipe Removal
  Turbocharger Oil Return Pipe Removal
  Turbocharger Removal
  Exhaust Manifold Heat Shield Removal
  Exhaust Manifold Removal
  Lower Oil Sump Removal
  Upper Oil Sump Removal
  Fuel Injection Fuel Feed Pipe Removal
  Fuel Injection Fuel Return Hose Removal
  Fuel Injector Removal
  Fuel Rail Removal
  Glow Plug Removal
  Vacuum Pump Removal
  Fuel Injection Pump Removal
  Positive Crankcase Ventilation Valve Removal
  Camshaft Cover Removal
  Camshaft Bearing Cap Removal – Rear
  Exhaust Camshaft Removal
  Intake Camshaft Removal
  Camshaft Cleaning and Inspection
  Engine Lift Front Bracket Removal
  Engine Lift Rear Bracket Removal
  Drive Belt Tensioner Removal
  Oil Filter Adapter Removal
  Engine Oil Cooler Outlet Hose Removal
  Engine Oil Cooler Removal
  Drive Belt and Pulley Cover Removal
  Crankshaft Pulley Removal
  Drive Belt Idler Pulley Removal – Upper
  Drive Belt Idler Pulley Removal – Lower
  Engine Mount Bracket Removal
  Crankshaft Balancer Removal
  Engine Front Cover Removal
  Crankshaft Front Oil Seal Removal
  Camshaft Timing Chain Removal
  Timing Chain Tensioner Removal
  Air Conditioning Compressor Bracket Removal
  Thermostat Bypass Pipe Removal
  Water Pump Pulley Removal
  Water Pump Removal
  Engine Coolant Thermostat Housing Removal
  Engine Water Outlet Adapter Removal
  Exhaust Gas Recirculation Pipe Removal
  Exhaust Gas Recirculation Valve Removal
  Exhaust Gas Recirculation Valve Cooling Feed Hose Removal
  Exhaust Gas Recirculation Manifold Cooling Return Hose Removal
  Exhaust Gas Recirculation Cooler Removal
  Throttle Body Assembly Removal
  Inlet Manifold Removal
  Automatic Transmission Flex Plate Removal
  Cylinder Head Removal
  Cylinder Head Disassemble
  Cylinder Head Cleaning and Inspection
  Engine Flywheel Removal
  Piston, Connecting Rod, and Bearing Removal
  Piston, Connecting Rod, and Bearing Cleaning and Inspection
  Crankshaft and Bearing Removal
  Crankshaft and Bearing Cleaning and Inspection
  Crankshaft Rear Oil Seal Removal
  Lower Crankcase Removal
  Piston Oil Nozzle Removal
  Crankshaft Balancer Cleaning and Inspection
  Engine Block Cleaning and Inspection
  Piston Oil Nozzle Installation
  Lower Crankcase Installation
  Crankshaft Rear Oil Seal Installation
  Crankshaft and Bearing Installation
  Piston, Connecting Rod, and Bearing Installation
  Cylinder Head Installation
  Automatic Transmission Flex Plate Installation
  Engine Flywheel Installation
  Cylinder Head Assemble
  Inlet Manifold Installation
  Throttle Body Assembly Installation
  Exhaust Gas Recirculation Cooler Installation
  Exhaust Gas Recirculation Manifold Cooling Return Hose Installation
  Exhaust Gas Recirculation Valve Installation
  Exhaust Gas Recirculation Pipe Installation
  Engine Water Outlet Adapter Installation
  Engine Coolant Thermostat Housing Installation
  Water Pump Installation
  Water Pump Pulley Installation
  Thermostat Bypass Pipe Installation
  Air Conditioning Compressor Bracket Installation
  Timing Chain Tensioner Installation
  Camshaft Timing Chain Installation
  Crankshaft Front Oil Seal Installation
  Engine Front Cover Installation
  Crankshaft Balancer Installation
  Engine Mount Bracket Installation
  Drive Belt Idler Pulley Installation – Lower
  Drive Belt Idler Pulley Installation – Upper
  Crankshaft Pulley Installation
  Drive Belt and Pulley Cover Installation
  Oil Filter Adapter Installation
  Engine Oil Cooler Outlet Hose Installation
  Engine Oil Cooler Installation
  Drive Belt Tensioner Installation
  Engine Lift Front Bracket Installation
  Engine Lift Rear Bracket Installation
  Intake Camshaft Installation
  Exhaust Camshaft Installation
  Camshaft Bearing Cap Installation – Rear
  Camshaft Cover Installation
  Positive Crankcase Ventilation Valve Installation
  Fuel Injection Pump Installation
  Vacuum Pump Installation
  Glow Plug Installation
  Fuel Rail Installation
  Fuel Injector Installation
  Fuel Injection Fuel Return Hose Installation
  Fuel Injection Fuel Feed Pipe Installation
  Upper Oil Sump Installation
  Lower Oil Sump Installation
  Exhaust Manifold Installation
  Exhaust Manifold Heat Shield Installation
  Turbocharger Installation
  Turbocharger Oil Return Pipe Installation
  Turbocharger Oil Feed Pipe Installation
  Turbocharger Coolant Feed Pipe Installation
  Turbocharger Coolant Return Pipe Installation
  Turbocharger Heat Shield Installation
  Exhaust Temperature Sensor Installation – Position 1
  Oil Level Indicator and Tube Installation
  Exhaust Particulate Filter Heat Shield Installation – Rear
  Exhaust Particulate Filter Installation
  Exhaust Particulate Filter Heat Shield Installation – Front
  Exhaust Temperature Sensor Installation – Position 3
  Exhaust Temperature Sensor Installation – Position 2
  Heated Oxygen Sensor Removal
  Heated Oxygen Sensor Installation
  Exhaust Gas Recirculation Valve Cooling Feed Hose Installation
 Description and Operation
  Drive Belt System Description
  Lubrication Description
  Cleanliness and Care
  Separating Parts
  Replacing Engine Gaskets
  Use of Room Temperature Vulcanising (RTV) and Anaerobic Sealant
  Engine Component Description
 Special Tools and Equipment
  Special Tools
 11. HVAC
 Heating, Ventilation, and Air Conditioning
 Specifications
  Fastener Tightening Specifications
  Refrigerant System Specifications
 Diagnostic Information and Procedures
  Leak Testing
  Air Conditioning Compressor Oil Diagnosis
 Repair Instructions
  Odour Correction
  Refrigerant Recovery and Recharging
  Flushing
  Air Conditioning Compressor Oil Balancing
  Air Conditioning Compressor Oil Drain Plug Replacement — 2.0L Diesel LLW
  Air Conditioning Compressor Oil Drain Plug Replacement — 1.6L LXT, L2W
  Air Conditioning Compressor Oil Drain Plug Replacement — 1.6L LDE and 1.8L 2H0
  Air Conditioning Compressor Oil Drain Plug Replacement — 1.4L LUJ
  Air Conditioning Compressor Replacement — LLW
  Air Conditioning Compressor Replacement — LDE, LFH, LLU, LXV, and 2H0
  Air Conditioning Compressor Replacement — LXT, L2W
  Air Conditioning Compressor Replacement — LUJ
  Air Conditioning Compressor Replacement — LNP
  Compressor Pressure Relief Valve Replacement — LDE, 2H0
  Compressor Pressure Relief Valve Replacement — LXT, L2W
  Compressor Pressure Relief Valve Replacement — LLW
  Compressor Pressure Relief Valve Replacement — LUJ
  Compressor Pressure Relief Valve Replacement — LNP, NFH
  Air Conditioning Compressor Bracket Replacement — 1.4L LUJ
  Air Conditioning Compressor Bracket Replacement — 2.0L Diesel LNP
  Air Conditioning System Seal Replacement
  Air Conditioning O-Ring Seal Replacement
  Air Conditioning Compressor and Condenser Hose Replacement - 2.0L Diesel LLW
  Air Conditioning Compressor and Condenser Hose Replacement — 1.6L LXT, L2W
  Air Conditioning Compressor and Condenser Hose Replacement — LDE, LLU, LXV, and 2H0
  Air Conditioning Compressor and Condenser Hose Replacement — 1.4L LUJ
  Air Conditioning Compressor and Condenser Hose Replacement — 2.0L Diesel LNP
  Air Conditioning Evaporator Hose Assembly Replacement
  Air Conditioning Refrigerant Service Valve Core Replacement
  Air Conditioning Refrigerant Desiccant Replacement — except LUJ and LUW
  Air Conditioning Evaporator Thermal Expansion Valve Replacement — LDE, LLU, LXT, LXV, L2W and 2H0
  Air Conditioning Evaporator Thermal Expansion Valve Replacement — 2.0L Diesel LLW, LNP
  Air Conditioning Evaporator Thermal Expansion Valve Replacement — LUJ and LUW
  Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement — LLW, LNP
  Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement — LDE, LFH, LLU, LXT, LXV, L2W, 2H0
  Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement — LUJ and LUW
  Air Conditioning Condenser Replacement - 2.0L Diesel LLW
  Air Conditioning Condenser Replacement — LDE, LLU, LXT, LXV, L2W and 2H0
  Air Conditioning Condenser Replacement — 2.0L Diesel LNP
  Air Conditioning Condenser Replacement — LUJ and LUW
  Heater and Air Conditioning Evaporator Case Replacement
  Air Conditioning Evaporator Core Replacement
  Heater Inlet Hose Replacement - 2.0L Diesel LLW
  Heater Inlet Hose Replacement — 1.6L LXT and L2W
  Heater Inlet Hose Replacement — 1.6L LDE, LXV, and 1.8L 2H0
  Heater Inlet Hose Replacement — 1.4L LUJ
  Heater Inlet Hose Replacement — 2.0L Diesel LNP
  Heater Outlet Hose Replacement - 2.0L Diesel LLW
  Heater Outlet Hose Replacement — 1.6L LXT and L2W
  Heater Outlet Hose Replacement — 1.6L LDE, LXV, and 1.8L 2H0
  Heater Outlet Hose Replacement — 1.4L LUJ
  Heater Outlet Hose Replacement — 2.0L Diesel LNP
  Heater Core Outlet Tube Replacement
  Heater Core Inlet Tube Replacement
  Passenger Compartment Air Filter Replacement
  Air Inlet Housing Replacement
  Blower Motor Control Module Replacement — Left Hand Drive
  Blower Motor Control Module Replacement — Right Hand Drive
  Blower Motor Replacement — Left Hand Drive
  Blower Motor Replacement — Right Hand Drive
  Instrument Panel Outer Air Outlet Replacement – Left Hand Side
  Instrument Panel Centre Air Outlet Replacement
  Instrument Panel Outer Air Outlet Replacement – Right Hand Side
  Radio Cooling Duct Replacement — Left Hand Drive
  Radio Cooling Duct Replacement — Right Hand Drive
  Floor Air Outlet Replacement
  Instrument Panel Outer Air Outlet Duct Replacement
  Windscreen Defroster Nozzle Replacement
  Floor Air Outlet Duct Replacement – Left Hand Side — Left Hand Drive
  Floor Air Outlet Duct Replacement – Left Hand Side — Right Hand Drive
  Floor Air Outlet Duct Replacement – Right Hand Side — Left Hand Drive
  Floor Air Outlet Duct Replacement – Right Hand Side — Right Hand Drive
  Floor Rear Air Outlet Duct Replacement – Left Hand Side
  Floor Rear Air Outlet Duct Replacement – Right Hand Side
  Heater and Air Conditioning Remote Control Replacement
  Heater Core Replacement
  Auxiliary Heater Core Replacement
 Description and Operation
  Heating and Air Conditioning System Description and Operation
 Special Tools and Equipment
  Special Tools
 HVAC – Automatic
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  HVAC Schematics
 Diagnostic Information and Procedures
  DTC B0163 or B0183
  DTC B0173, B0178, or B3933
  DTC B018A, B048C, B048F, or B1395
  DTC B0193
  DTC B0223, B0233, B023A, or B0408
  DTC B048D or B048E
  DTC B3843
  DTC P0530, P0532, or P0533
  DTC P0532 or P0533
  DTC P0645, P0646, or P0647
  Symptoms – HVAC Systems – Automatic
  Air Conditioning Compressor Malfunction
  Blower Motor Malfunction
  Air Temperature Malfunction
  Air Delivery Improper
  Air Recirculation Malfunction
  Afterblow Enabling
  Actuator Recalibration
 Repair Instructions
  Heater and Air Conditioning Control Replacement
  Air Conditioning Module Wiring Harness Replacement — Left Hand Drive
  Air Conditioning Module Wiring Harness Replacement — Right Hand Drive
  Heater and Blower and Air Conditioning Control Module Replacement — Right Hand Drive
  Heater and Blower and Air Conditioning Control Module Replacement — Left Hand Drive
  Mode Valve Lever Replacement — Left Hand Drive
  Mode Valve Lever Replacement — Right Hand Drive
  Vent Valve Lever Replacement — Left Hand Drive
  Vent Valve Lever Replacement — Right Hand Drive
  Mode Valve Gear Replacement — Left Hand Drive
  Mode Valve Gear Replacement — Right Hand Drive
  Air Inlet Valve Actuator Replacement — Left Hand Drive
  Air Inlet Valve Actuator Replacement — Right Hand Drive
  Air Inlet Valve and Inside Air Valve Control Cam Replacement — Left Hand Drive
  Air Inlet Valve and Inside Air Valve Control Cam Replacement — Right Hand Drive
  Mode Control Cam Actuator Replacement — Left Hand Drive
  Mode Control Cam Actuator Replacement — Right Hand Drive
  Mode Control Cam Replacement — Left Hand Drive
  Mode Control Cam Replacement — Right Hand Drive
  Temperature Valve Actuator Replacement — Left Hand Drive
  Temperature Valve Actuator Replacement — Right Hand Drive
  Air Conditioning Refrigerant Temperature Sensor Replacement – Right Hand Side — Left Hand Drive
  Air Conditioning Refrigerant Temperature Sensor Replacement – Right Hand Side — Right Hand Drive
  Air Conditioning Refrigerant Temperature Sensor Replacement – Left Hand Side — Left Hand Drive
  Air Conditioning Refrigerant Temperature Sensor Replacement – Left Hand Side — Right Hand Drive
  Ambient Air Quality Sensor Replacement
  Inside Air Temperature Sensor Replacement — Left Hand Drive
  Inside Air Temperature Sensor Replacement — Right Hand Drive
  Inside Air Moisture and Windscreen Temperature Sensor Replacement
  Sun Load Temperature and Headlamp Automatic Control Ambient Light Sensor Replacement
 Description and Operation
  Automatic HVAC Description and Operation
 Special Tools and Equipment
  Special Tools
 HVAC – Manual
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  HVAC Schematics
 Diagnostic Information and Procedures
  DTC B0193
  DTC B0223, B0233, B023A, or B0408
  DTC B048D or B048E
  DTC B3933
  DTC P0530, P0532, or P0533
  DTC P0645, P0646, or P0647
  Symptoms – HVAC Systems – Manual
  Air Conditioning Compressor Malfunction
  Blower Motor Malfunction
  Air Temperature Malfunction
  Air Delivery Improper
  Air Recirculation Malfunction
  Afterblow Enabling
  Actuator Recalibration
 Repair Instructions
  Heater and Air Conditioning Control Replacement
  Heater and Blower and Air Conditioning Control Module Replacement — Left Hand Drive
  Heater and Blower and Air Conditioning Control Module Replacement — Right Hand Drive
  Temperature Valve Actuator Replacement — Left Hand Drive
  Temperature Valve Actuator Replacement — Right Hand Drive
  Mode Valve Lever Replacement — Left Hand Drive
  Mode Valve Lever Replacement — Right Hand Drive
  Vent Valve Lever Replacement — Left Hand Drive
  Vent Valve Lever Replacement — Right Hand Drive
  Mode Valve Gear Replacement — Left Hand Drive
  Mode Valve Gear Replacement — Right Hand Drive
  Air Inlet Valve Actuator Replacement — Left Hand Drive
  Air Inlet Valve Actuator Replacement — Right Hand Drive
  Air Inlet Valve and Inside Air Valve Control Cam Replacement — Left Hand Drive
  Air Inlet Valve and Inside Air Valve Control Cam Replacement — Right Hand Drive
  Mode Control Cam Replacement — Left Hand Drive
  Mode Control Cam Replacement — Right Hand Drive
  Air Conditioning Module Wiring Harness Replacement — Left Hand Drive
  Air Conditioning Module Wiring Harness Replacement — Right Hand Drive
  Air Conditioning Refrigerant Temperature Sensor Replacement – Right Hand Side — Left Hand Drive
  Air Conditioning Refrigerant Temperature Sensor Replacement – Right Hand Side — Right Hand Drive
 Description and Operation
  Manual HVAC Description and Operation
 Special Tools and Equipment
  Special Tools
 13. Power and Signal Distribution
 Data Communications
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Data Communication Schematics
  Body Control System Schematics
 Diagnostic Information and Procedures
  Control Module U Code List
  DTC B1000
  DTC B1001
  DTC B101D
  DTC B101E
  DTC C0550
  DTC C056D
  DTC C056E
  DTC P0864
  DTC U0001
  DTC U0002
  DTC U0020
  DTC U0073 or U2100
  DTC U0074
  DTC U0100-U02FF
  DTC U0300-U0336
  DTC U0400-U05FF
  DTC U1193
  DTC U1500-U15BF
  DTC U1814
  DTC U18B9-U18BF
  DTC U2099
  DTC U2101
  DTC U2103
  DTC U2105-U2199
  Symptoms – Data Communications
  Scan Tool Does Not Power Up
  Scan Tool Does Not Communicate with Chassis High Speed GMLAN Device
  Scan Tool Does Not Communicate with High Speed GMLAN Device
  Scan Tool Does Not Communicate with Low Speed GMLAN Device
  Data Link References
 Repair Instructions
  Body Control Module Replacement
  Body Control Module Bracket Replacement
 Description and Operation
  Body Control System Description and Operation
  Data Link Communications Description and Operation
 Special Tools and Equipment
  Special Tools
 Power Outlets
 Schematic and Routing Diagrams
  Cigar Lighter/Power Outlet Schematics
 Diagnostic Information and Procedures
  Symptoms – Power Outlets
  Power Outlet Receptacle Malfunction
 Repair Instructions
  Cigarette Lighter Receptacle Retainer Replacement
  Cigarette Lighter Receptacle Replacement
  Accessory Power Receptacle Retainer Replacement
  Accessory Power Receptacle Replacement
 Description and Operation
  Power Outlets Description and Operation - 12V
 Special Tools and Equipment
  Special Tools
 Wiring Systems and Power Management
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Harness Routing Views
  Electrical Schematic Symbols
  Vehicle Zoning Strategy — Passenger Car
  Master Electrical Schematic Icons
  Power Distribution Schematics
  Power Moding Schematics
  Ignition Lock Schematics
  Ground Distribution Schematics
  Trailer Connector/Provision Schematics
 Component Locator
  Master Electrical Component List
  Front of Vehicle/Engine Compartment Component Views
  Powertrain Component Views
  Instrument Panel/Centre Console Component Views
  Passenger Compartment/Roof Component Views
  Door Component Views
  Luggage Compartment/Rear of Vehicle Component Views
  Wheels/Vehicle Underbody Component Views
 Visual Identification
  Electrical Centre Identification Views
  Component Connector End Views
  Inline Harness Connector End Views
 Diagnostic Information and Procedures
  DTC B1370-B1379, B1380-B1389, or B1440-B1443
  DTC B1448
  DTC B144A
  DTC B144B
  DTC B147E
  DTC B147F
  Symptoms – Wiring Systems
  Power Mode Mismatch
  Retained Accessory Power Malfunction
  General Electrical Diagnosis
  Checking Aftermarket Accessories
  Circuit Testing
  Using Connector Test Adapters
  Probing Electrical Connectors
  Fault-finding with a Digital Multimeter
  Fault-finding with a Test Lamp
  Using Fused Jumper Wires
  Measuring Voltage
  Measuring Voltage Drop
  Measuring Frequency
  Testing Ground and Low Reference Circuits
  Testing for Continuity
  Testing for Short to Ground
  Testing for a Short to Voltage
  Testing for Intermittent Conditions and Poor Connections
  Inducing Intermittent Fault Conditions
  Testing for Electrical Intermittents
  Scan Tool Snapshot Procedure
  Circuit Protection – Fuses
  Circuit Protection – Circuit Breakers
  Circuit Protection – Fusible Links
  Wiring Repairs
  Repairing Damaged Wire Insulation
  Flat Wire Repairs
  GMLAN Wiring Repairs
  High Temperature Wiring Repairs
  Heated Oxygen Sensor Wiring Repairs
  Splicing Copper Wire Using Splice Sleeves
  Splicing Twisted or Shielded Cable
  Splicing Inline Harness Diodes
  SIR/SRS Wiring Repairs
  Connector Repairs
  Connector Position Assurance Locks
  Terminal Position Assurance Locks
  AFL/EPC Connectors
  Bosch Connectors - BSK
  Bosch Connectors - 0.64
  Bosch Connectors - 2.8 JPT
  Bosch Connectors - ECM
  Delphi Connectors - Weather Pack
  Delphi Connectors - Push To Seat
  Delphi Connectors - Pull To Seat
  Delphi Connectors - Micro-Pack 100W
  Delphi Connectors - Micro .64
  Delphi Connectors - 12-Way
  Delphi Connectors — Steering Gear
  FCI Connectors — Lever Lock
  FCI Connectors — SIR
  FEP Connectors — Steering Gear
  JST Connectors
  Kostal Connectors - Glow Plug Control Module
  Kostal Connectors - Transmission
  Molex Connectors
  Sumitomo Connectors
  Tyco/AMP Connectors - 0.25 Cap
  Tyco/AMP Connectors - Seat
  Tyco/AMP Connectors - Sensor
  Tyco/AMP Connectors - 102-Way Inline
  Tyco/AMP Connectors - Door Module
  Tyco/AMP Connectors - 43-Way
  Tyco/AMP Connectors - CM 42-Way
  Tyco/AMP Connectors - SIR
  Yazaki Connectors - 16-Way
  Yazaki Connectors - 2-Way
  Repairing Connector Terminals
  Terminal Removal
  Ignition Key Cannot Be Inserted, Rotated, or Removed from the Ignition Lock Cylinder
 Repair Instructions
  Relay Replacement - Attached to Wire Harness
  Fuse Block Replacement
  Front Compartment Fuse Block Replacement
  Front Compartment Fuse Block Housing Replacement
  Front Compartment Fuse Block Cover Replacement
  Body Wiring Harness Replacement — Notchback
  Roof Wiring Harness Replacement
  Rear Body Fuse Block Replacement
  Ignition Lock Cylinder Replacement
  Ignition and Start Switch Replacement
  Ignition and Start Switch Housing Replacement
 Description and Operation
  Power Mode Description and Operation
  Retained Accessory Power Description and Operation
 Special Tools and Equipment
  Special Tools
 14. Roof
 Sunroof
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Sunroof Schematics
 Component Locator
  Sunroof Component Views
 Diagnostic Information and Procedures
  DTC B3697
  Symptoms – Roof
  Power Sunroof Malfunction
 Repair Instructions
  Sunroof Air Deflector Replacement
  Sunroof Air Deflector Cover Replacement
  Sunroof Frame Replacement
  Sunroof Housing Drain Gutter Replacement
  Sunroof Housing Front Drain Hose Replacement
  Sunroof Housing Rear Drain Hose Replacement
  Sunroof Module Assembly Replacement
  Sunroof Window Motor Replacement
  Sunroof Sunshade Replacement
  Sunroof Window Seal Replacement
  Sunroof Window Seal Replacement – Front
  Sunroof Switch Replacement
  Sunroof Window Height and Opening Fit Adjustment
  Sunroof Window Replacement
 Description and Operation
  Sunroof Description and Operation
  Sunroof Window Motor Initialisation
  Water Management Description and Operation
 Special Tools and Equipment
  Special Tools
 15. Safety and Security
 Immobilizer
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Immobilizer Schematics
 Diagnostic Information and Procedures
  DTC B2955
  DTC B3006
  DTC B3031
  DTC B3055
  DTC B3060
  DTC B3902
  DTC B3935
  DTC B3976
  DTC B3984
  DTC P0513
  DTC P0633
  DTC P1629
  DTC P1630
  DTC P1631
  DTC P1632
  DTC P1649
  DTC P1677
  DTC P1678
  Symptoms – Immobiliser
  Bonnet Ajar Indicator/Message Malfunction
  Security Indicator Always On or Flashing
  Security Indicator Inoperative
 Repair Instructions
  Theft Deterrent Module Replacement
  Immobilizer System Component Programming
  Adding Keys
  Replacing Keys
 Description and Operation
  Immobilizer Description and Operation
 Object Detection
 Schematic and Routing Diagrams
  Object Detection Schematics
 Diagnostic Information and Procedures
  DTC B0958, B0959, B0960, or B0961
  DTC B1015
  DTC B138A
  DTC B1405
  Symptoms – Object Detection
  Parking Assist System Malfunction
 Repair Instructions
  Rear Object Alarm Control Module Replacement
  Rear Parking Assist Alarm Sensor Replacement
 Description and Operation
  Object Detection Description and Operation
 Remote Functions
 Schematic and Routing Diagrams
  Remote Function Schematics
 Diagnostic Information and Procedures
  DTC B3101
  DTC B3105
  DTC B3106
  DTC B3109-B3113
  DTC B310D-B310F
  DTC B3119
  DTC B3120
  DTC B3121
  DTC B3122
  DTC B3123
  DTC B3124
  Symptoms – Remote Functions
  Keyless Entry System Malfunction - with ATH
  Keyless Entry System Malfunction - without ATH
 Repair Instructions
  Ignition Lock Key Transmitter Aerial Replacement – Floor Console
  Remote Control Door Lock Receiver Replacement
  Remote Control Door Lock Transmitter Programming — with or without ATH
 Description and Operation
  Keyless Entry System Description and Operation — without ATH
  Keyless Entry System Description and Operation — with ATH
 Special Tools and Equipment
  Special Tools
 Seat Belts
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Seat Belt Schematics
 Diagnostic Information and Procedures
  Symptoms – Seat Belts
  Seat Belt Does Not Retract
  Seat Belt Indicator Circuit Malfunction – Driver
  Seat Belt Indicator Circuit Malfunction – Passenger
 Repair Instructions
  Repairs and Inspections Required After a Collision
  Seat Belt Catch Stop Installation
  Front Seat Belt Buckle Replacement
  Rear Seat Buckle Side Belt Replacement
  Rear Seat Centre Shoulder Belt Replacement
  Shoulder Belt Replacement – Rear
  Front Seat Belt Guide Adjuster Replacement
 Description and Operation
  Seat Belt System Description and Operation
 Supplemental Inflatable Restraints
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  SIR Schematics
 Component Locator
  SIR Identification Views
 Diagnostic Information and Procedures
  DTC B0012 or B0013
  DTC B0014-B0045
  DTC B001A or B001B
  DTC B0051
  DTC B0052
  DTC B0082
  DTC B0083-B0088
  DTC B0091
  DTC B1001
  DTC B1019
  Symptoms – SIR
  Air Bag Indicator Circuit Malfunction — Driver
  Air Bag Indicator Circuit Malfunction — Passenger
  SIR Disabling and Enabling
 Introduction
  SIR Service Precautions
 Repair Instructions
  Front End Inflatable Restraint Discriminating Sensor Replacement
  Inflatable Restraint Side Impact Sensor Replacement
  Inflatable Restraint Sensing and Diagnostic Module Replacement
  Steering Wheel Inflatable Restraint Module Replacement
  Steering Wheel Inflatable Restraint Module Coil Replacement
  Inflatable Restraint Steering Wheel Module Coil Centring
  Instrument Panel Inflatable Restraint Module Replacement
  Inflatable Restraint Front Passenger Presence Sensor Replacement
  Driver or Passenger Seat Side Inflatable Restraint Module Replacement
  Inflatable Restraint Instrument Panel Module Indicator Replacement
  Roof Side Rail Inflatable Restraint Module Replacement
  Front Seat Belt Anchor Plate Tensioner Replacement
  Driver or Passenger Seat Retractor Side Belt Replacement
  Repairs and Inspections Required After a Collision
  Inflatable Restraint Module Handling and Scrapping
  Pretensioner Handling and Scrapping
 Description and Operation
  SIR System Description and Operation
 Special Tools and Equipment
  Special Tools
 Theft Deterrent
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Theft Deterrent System Schematics
 Diagnostic Information and Procedures
  DTC B0685
  DTC B291B
  DTC B389A
  Symptoms – Theft Deterrent
  Content Theft Deterrent Malfunction
  Glass Breakage Sensor Malfunction
  Security Indicator Malfunction
  Theft Deterrent Alarm Malfunction - Power Sounder
 Repair Instructions
  Theft Deterrent Alarm Replacement
 Description and Operation
  Content Theft Deterrent (CTD) Description and Operation
 16. Seats
 Seat Hardware, Trim, and Upholstery
 Specifications
  Fastener Tightening Specifications
 Repair Instructions
  Driver or Passenger Seat Replacement
  Front Seat Outer Recliner Upper Finish Cover Replacement
  Front Seat Adjuster Replacement
  Front Seat Track Synchronisation
  Driver or Passenger Seat Head Restraint Replacement
  Driver or Passenger Seat Head Restraint Guide Replacement
  Front Seat Cushion Outer Trim Panel Replacement
  Front Seat Cushion Inner Trim Panel Replacement
  Front Seat Cushion Cover and Pad Replacement
  Driver or Passenger Seat Backrest Cushion Cover and Pad Replacement
  Driver or Passenger Seat Recliner Handle Replacement
  Driver Seat Frame Replacement
  Passenger Seat Frame Replacement
  Rear Seat Replacement - 40 Percent Seat
  Rear Seat Replacement - 60 Percent Seat
  Rear Seat Armrest Replacement
  Rear Seat Head Restraint Replacement
  Rear Seat Head Restraint Guide Replacement
  Rear Seat Back Cushion Pivot Support Replacement
  Rear Seat Cushion Cover and Pad Replacement
  Rear Seat Cushion Replacement
  Rear Seat Back Catch Replacement - 40 Percent Seat
  Rear Seat Back Catch Replacement - 60 Percent Seat
  Rear Seat Belt Opening Cover Replacement
  Rear Backrest Cushion Cover and Pad Replacement – Left Hand Side
  Rear Backrest Cushion Cover and Pad Replacement – Right Hand Side
  Rear Seat Back Cushion Catch Release Knob Bezel Replacement — 40 Percent Seat
  Rear Seat Back Cushion Catch Release Knob Bezel Replacement — 60 Percent Seat
  Thread Repair
 Special Tools and Equipment
  Special Tools
 Seat Heating and Cooling
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Heated/Cooled Seat Schematics
 Diagnostic Information and Procedures
  DTC B1925 or B2170
  DTC B2345
  DTC B2425 or B2430
  DTC B242A
  Symptoms – Seat Heating and Cooling
  Front Heated Seat Malfunction
 Repair Instructions
  Front Seat Heater Control Module Replacement
  Driver or Passenger Seat Backrest Cushion Heater Replacement
  Driver Seat Cushion Heater Replacement
  Passenger Seat Cushion Heater Replacement
 Description and Operation
  Heated Seats Description and Operation
 17. Steering
 Power Steering
 Specifications
  Fastener Tightening Specifications
  Power Steering Pump Specifications
  Adhesives, Fluids, Lubricants, and Sealers
 Schematic and Routing Diagrams
  Power Steering Schematics
 Diagnostic Information and Procedures
  DTC C0176
  DTC C044A
  DTC C0456
  DTC C0475
  DTC C047A
  DTC C0545
  DTC C0565
  DTC C0569
  Symptoms – Power Steering System
  Variable Effort Steering Malfunction
  Power Steering System Test
  Power Steering Fluid Leaks
  Rattle, Clunk, or Shudder Noise from the Power Steering System — Hydraulic Power Steering
  Whine or Growl Noise from the Power Steering System
  Increase in Effort While Turning Steering Wheel
  Poor Return of Steering Wheel
  Steering Effort Hard or Too Easy in One or Both Directions — Hydraulic Power Steering
 Repair Instructions
  Power Steering System Bleeding
  Checking and Adding Power Steering Fluid
  Power Steering Fluid Reservoir Replacement
  Power Steering Pump Pulley Replacement
  Power Steering Pump Replacement
  Power Steering Pump Bracket Replacement
  Steering Linkage Outer Track rod Replacement
  Steering Gear Boot Replacement
  Power Steering Fluid Reservoir Outlet Hose Replacement
  Power Steering Gear Inlet Pipe/Hose Replacement
  Power Steering Gear Outlet Pipe/Hose Replacement
  Steering Gear Replacement — Hydraulic Power Steering
  Steering Gear Bushing Replacement
  Steering Linkage Inner Tie Rod Replacement — Hydraulic Power Steering
  Steering Linkage Inner Tie Rod Replacement — Electronic Power Steering
  Power Steering Assist Motor Replacement
  Power Steering Control Module Calibration
 Description and Operation
  Power Steering System Description and Operation — Hydraulic Power Steering
  Variable Effort Steering System Description and Operation
 Special Tools and Equipment
  Special Tools
 Steering Wheel and Column
 Specifications
  Fastener Tightening Specifications
  Adhesives, Fluids, Lubricants, and Sealers
 Schematic and Routing Diagrams
  Column Lock Schematics
 Diagnostic Information and Procedures
  DTC B1023
  DTC B2515
  DTC B2897
  DTC B2910
  DTC B305A
  Symptoms – Steering Wheel and Column
  High Telescoping Effort
  High Effort While Tilting Column
  Noise in Steering Column
  Looseness in Steering Column
 Repair Instructions
  Intermediate Steering Shaft Replacement
  Steering Column Upper Trim Cover Replacement
  Steering Column Lower Trim Cover Replacement
  Indicator Switch Replacement
  Steering Wheel Replacement
  Steering Wheel Spoke Lower Cover Replacement
  Steering Column Replacement — Left Hand Drive
  Steering Column Replacement — Right Hand Drive
  Steering Angle Sensor Replacement
 Description and Operation
  Steering Wheel and Column Description and Operation
 18. Suspension
 Front Suspension
 Specifications
  Fastener Tightening Specifications
 Component Locator
  Front Suspension Components
 Repair Instructions
  Stabiliser Shaft Replacement
  Stabilizer Shaft Link Replacement
  Front Wheel Bearing and Hub Replacement
  Steering Knuckle Replacement
  Lower Control Arm Replacement
  Front Lower Control Arm Bush Replacement
  Wheel Stud Replacement
  Strut Assembly Removal and Installation
  Shock Absorber Disposal
  Strut, Strut Component, or Spring Replacement
 Description and Operation
  Front Suspension Description and Operation
 Special Tools and Equipment
  Special Tools
 Rear Suspension
 Specifications
  Fastener Tightening Specifications
 Component Locator
  Rear Suspension Components — Compound Crank
  Rear Suspension Components — Watt Linkage
 Repair Instructions
  Rear Wheel Bearing and Hub Replacement - Disc Brake
  Rear Wheel Bearing and Hub Replacement - Drum Brake
  Equaliser Beam Support Replacement
  Equaliser Beam Link Replacement – Left Hand Side
  Equaliser Beam Link Replacement – Right Hand Side
  Equaliser Beam Centre Link Replacement
  Equaliser Beam Centre Link Heat Shield Replacement
  Rear Axle Bushing Replacement — Compound Crank
  Rear Axle Bushing Replacement — Watt Linkage
  Shock Absorber Replacement
  Shock Absorber Disposal
  Rear Spring Insulator Replacement
  Rear Spring Replacement
  Rear Axle Replacement — Compound Crank
  Rear Axle Replacement — Watt Linkage
  Wheel Stud Replacement
 Description and Operation
  Rear Suspension Description and Operation — Compound Crank
  Rear Suspension Description and Operation — Watt Linkage
 Special Tools and Equipment
  Special Tools
 Suspension General Diagnosis
 Diagnostic Information and Procedures
  Symptoms – Suspension General Diagnosis
  Vehicle Leads/Pulls
  Body Leans or Sways in Corners
  Torque Steer
  Memory Steer
  Noise Diagnosis – Front Suspension
  Noise Diagnosis – Rear Suspension
  Suspension Strut and Shock Absorber Testing – On Vehicle
  Wheel Bearings Diagnosis
  Trim Height Inspection
 Special Tools and Equipment
  Special Tools
 Tyres and Wheels
 Specifications
  Fastener Tightening Specifications
  Adhesives, Fluids, Lubricants, and Sealers
 Diagnostic Information and Procedures
  Radial tyre Lead/Pull Correction
 Repair Instructions
  Aluminum Wheel Porosity Repair
  Aluminum Wheel Refinishing
  Tyre and Wheel Removal and Installation
  Tyre Repair
  Tyre Dismounting and Mounting
 Description and Operation
  P-Metric Sized tyres Description
 Wheel Alignment
 Specifications
  Wheel Alignment Specifications
 Repair Instructions
  Wheel Alignment Measurement
  Front Camber Adjustment
  Front Caster and Camber Adjustment
  Wheel Alignment – Steering Wheel Angle and/or Front Toe Adjustment
  Rear Caster and Camber Adjustment
  Rear Camber Adjustment
  Rear Toe Adjustment
 Description and Operation
  Camber Description
  Caster Description
  Toe Description
 19. Transmission
 Automatic Transmission – 6T30/6T40/6T45/6T50
 Specifications
  Fastener Tightening Specifications - 6T30
  Fastener Tightening Specifications - 6T40/45
  Transmission General Specifications - 6T30
  Transmission General Specifications - 6T40/45/50
  Fluid Capacity Specifications - 6T30
  Fluid Capacity Specifications - 6T40/45/50
  Fluid Pump Selective Specifications
  Range Reference
  Shift Solenoid Valve State and Gear Ratio
  Transmission Fluid Pressure Switch Logic
  Transmission Internal Mode Switch Logic
  Solenoid Valve Pressure
 Schematic and Routing Diagrams
  Automatic Transmission Controls Schematics
 Component Locator
  Disassembled Views - 6T30
  Disassembled Views - 6T40/45
  Component Location
  Bushing, Bearing, and Washer Locations
  Seal Locations
  Ball Check Valve Locations
  Fluid Passages
 Diagnostic Information and Procedures
  DTC P0218
  DTC P0500
  DTC P0562 or P0563
  DTC P0601-P0604 or P062F
  DTC P0634
  DTC P0658 or P0659
  DTC P0667, P0668, or P0669
  DTC P06AC, P06AD, or P06AE
  DTC P0711, P0712, or P0713
  DTC P0716, P0717, P07BF, or P07C0
  DTC P071D
  DTC P0722, P0723, P077C, or P077D
  DTC P0741 or P0742
  DTC P0751 or P0752
  DTC P0776 or P0777
  DTC P0796 or P0797
  DTC P0815, P0816, or P0826
  DTC P0842 or P0843
  DTC P0850-P0852
  DTC P0872 or P0873
  DTC P0877 or P0878
  DTC P0961-P0963
  DTC P0965-P0967
  DTC P0969-P0971
  DTC P0973 or P0974
  DTC P0989 or P0990
  DTC P150C
  DTC P1761
  DTC P182E or P1915
  DTC P1876
  DTC P2534
  DTC P2714 or P2715
  DTC P2719-P2721
  DTC P2723 or P2724
  DTC P2728-P2730
  DTC P2762, P2763, or P2764
  Symptoms – Automatic Transmission
  Control Solenoid Valve and Transmission Control Module Assembly Inspection
  Control Solenoid Valve and Transmission Control Module Assembly Input Shaft Speed/Output Shaft Speed Input Test
  Control Solenoid Valve and Transmission Control Module Assembly Cleaning
  Control Solenoid Valve and Transmission Control Module Assembly Solenoid Performance Test
  Transmission Adaptive Values Learn
  Transmission Fluid Level and Condition Check
  Line Pressure Check
  Road Test
  Torque Converter Diagnosis
  Clutch Plate Diagnosis
  Engine Coolant/Water in Transmission
  Fluid Leak Diagnosis
  Case Porosity Repair
  Transmission Fluid Cooler Flushing and Flow Test
  Bushing and Mating Shaft Inspection
  Noise and Vibration Analysis
  Whine/Growl Noise
  Automatic Transmission Fluid Leaks
  Gear Indicator Indicates Wrong Gear Selection
  No Park
  Harsh Garage Shift
  No Drive in All Ranges
  No First and Reverse Gears
  No First, Second, Third, and Fourth Gear
  No Second and Sixth Gear
  Harsh or Late First, Second, Third, and Fourth Shift
  Harsh First and Reverse Shift
  No Third, Fifth, and Reverse Gear
  Harsh or Late Second and Sixth Shift
  No Fourth, Fifth, and Sixth Gear
  Harsh or Late Third, Fifth, and Reverse Shift
  Harsh Fourth, Fifth, and Sixth Shift
  No Torque Converter Clutch Apply
  No Torque Converter Clutch Release
  Harsh Torque Converter Clutch Apply, or Inoperative or No Electronically Controlled Capacity Clutch Control
  No Reverse Gear
  Fluid Pressure High or Low
 Repair Instructions
  Manual Shift Detent Lever with Shaft Position Switch Assembly Replacement
  Transmission Control Lever Knob Replacement
  Transmission Control Replacement
  Automatic Transmission Range Selector Lever Replacement
  Range Selector Lever Cable Replacement
  Range Selector Lever Cable Adjustment
  Range Selector Lever Cable Bracket Replacement
  Transmission Fluid Replacement
  Transmission Fluid Auxiliary Cooler Replacement
  Transmission Fluid Cooler Pipe Connector Replacement – Radiator — except 1.4L LUJ
  Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
  Transmission Fluid Cooler Hose/Pipe Replacement
  Transmission Fluid Cooler Outlet Pipe Replacement — 2.0L Diesel LLW
  Transmission Fluid Cooler Outlet Pipe Replacement — 2.0L Diesel LNP
  Transmission Fluid Cooler Inlet Pipe Replacement — 2.0L Diesel LLW
  Transmission Fluid Cooler Inlet Pipe Replacement — 2.0L Diesel LNP
  Automatic Transmission Fluid Pressure Test Hole Plug Replacement
  Front Wheel Drive Shaft Seal Replacement – Left Hand Side
  Front Wheel Drive Shaft Seal Replacement – Right Hand Side
  Manual Shift Shaft and Seal Replacement
  Control Solenoid Valve and Transmission Control Module Assembly Replacement
  Control Valve Body Cover Replacement — 2.0L Diesel LLW
  Control Valve Body Cover Replacement — 2.0L Diesel LNP
  Control Valve Body Replacement
  Output Speed Sensor Replacement
  Input Speed Sensor Replacement
  Gearbox Mount Bracket Replacement – Rear
  Transmission Mount Replacement – Left Hand Side
  Transmission Front Mount Replacement
  Transmission Rear Mount Replacement
  Transmission Replacement - 2.0L Diesel LLW
  Transmission Replacement — 1.6L LXT, L2W, LDE and 1.8L 2H0
  Transmission Replacement — 2.0L Diesel LNP
  Lift Plate and Holding Fixture Installation
  Torque Converter Removal
  Control Valve Body Assembly Removal
  Input and Output Speed Sensor Removal
  Torque Converter Housing with Fluid Pump Assembly Removal
  Front Differential Carrier Assembly Removal - 6T30
  Front Differential Carrier Assembly Removal - 6T40/45
  Drive and Driven Sprocket, Drive Link, and Park Pawl Removal - 6T30
  Drive and Driven Sprocket, Drive Link, and Park Pawl Removal - 6T40/45
  Internal Components Removal
  2-6 Clutch Piston Removal
  Manual Shift Detent Lever with Shaft Position Switch Assembly and Park Pawl Actuator Removal
  Manual Shift Shaft Seal Removal
  Input Shaft Support Replacement — Gen 1
  3-5-Reverse and 4-5-6 Clutch Fluid Seal Ring Replacement — Gen 1
  Front Wheel Drive Shaft Seal Replacement – Case Side
  Transmission Case Cleaning and Inspection
  Manual Shift Detent Lever with Shaft Position Switch Assembly and Park Pawl Actuator Installation
  Manual Shift Shaft Seal Installation
  2-6 Clutch Piston Installation - 6T30
  2-6 Clutch Piston Installation - 6T40/45
  Low and Reverse and 1-2-3-4 Clutch Housing, Low and Reverse Clutch Assembly, Output Sun Gear, and 2-6 Clutch Plate Disassemble — Gen 1
  Input, Reaction, and Output Carrier Disassemble
  3-5-Reverse and 4-5-6 Clutch Housing Disassemble - 6T30
  3-5-Reverse and 4-5-6 Clutch Housing Disassemble — 6T40/45/50 – Gen 1
  3-5-Reverse and 4-5-6 Clutch Housing Assemble - 6T30
  3-5-Reverse and 4-5-6 Clutch Housing Assemble — 6T40/45/50 – Gen 1
  Input, Reaction, and Output Carrier Assemble — Gen 1
  3-5-Reverse and 4-5-6 Clutch Housing, and Input, Reaction, and Output Carrier Installation
  Low and Reverse Clutch Assembly and Low and Reverse Clutch Plate Installation
  Low and Reverse and 1-2-3-4 Clutch Housing Disassemble
  Low and Reverse and 1-2-3-4 Clutch Housing Cleaning and Inspection
  Low and Reverse and 1-2-3-4 Clutch Housing Assemble - 6T30
  Low and Reverse and 1-2-3-4 Clutch Housing Assemble - 6T40/45
  Low and Reverse and 1-2-3-4 Clutch Housing, and 1-2-3-4 Clutch Plate Installation - 6T30
  Low and Reverse and 1-2-3-4 Clutch Housing, and 1-2-3-4 Clutch Plate Installation - 6T40/45
  Drive Sprocket, Driven Sprocket, and Drive Link Cleaning and Inspection
  Drive and Driven Sprocket, Drive Link, and Park Pawl Installation - 6T30
  Drive and Driven Sprocket, Drive Link, and Park Pawl Installation - 6T40/45
  Front Differential Carrier Cleaning and Inspection
  Front Differential Carrier Installation - 6T30
  Front Differential Carrier Installation - 6T40/45
  Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential Ring Gear Removal - 6T30
  Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential Ring Gear Removal - 6T40/45
  Front Wheel Drive Shaft Seal Replacement – Torque Converter Housing Side
  Torque Converter Housing Cleaning and Inspection
  Transmission Fluid Pump Disassemble - 6T30
  Transmission Fluid Pump Disassemble - 6T40/45/50
  Fluid Pump Selective Measurement
  Transmission Fluid Pump Assemble - 6T30
  Transmission Fluid Pump Assemble - 6T40/45/50
  Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential Ring Gear Installation - 6T30
  Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential Ring Gear Installation - 6T40/45
  Torque Converter Housing with Fluid Pump Assembly Installation - 6T30
  Torque Converter Housing with Fluid Pump Assembly Installation - 6T40/45/50
  Input and Output Speed Sensor Installation
  Control Valve Body Assembly Disassemble — Gen 1
  Control Valve Body Cleaning and Inspection — Gen 1
  Control Valve Channel Plate Cleaning and Inspection - 6T30
  Control Valve Channel Plate Cleaning and Inspection — 6T40/45/50 – Gen 1
  Control Valve Body Assembly Assemble — Gen 1
  Control Valve Body Assembly Installation
  Control Solenoid Valve and Transmission Control Module Assembly Installation
  Control Valve Body Cover Installation
  Torque Converter Fluid Seal Replacement
  Torque Converter Installation
  Lift Plate and Holding Fixture Removal
 Description and Operation
  Definitions and Abbreviations
  Transmission Identification Information
  Transmission General Description
  Transmission Component and System Description
  Transmission Adaptive Functions
  Transmission Indicators and Messages
  Electronic Component Description
  Park – Engine Running
  Reverse
  Neutral – Engine Running
  Drive Range, First Gear Engine Braking
  Drive Range, First Gear
  Drive Range, Second Gear
  Drive Range, Third Gear
  Drive Range – Fourth Gear
  Drive Range, Fifth Gear
  Drive Range, Fifth Gear Default
  Drive Range, Sixth Gear
 Special Tools and Equipment
  Special Tools
 Clutch
 Specifications
  Fastener Tightening Specifications
  General Specifications
 Diagnostic Information and Procedures
  Symptoms – Clutch
  Clutch Does Not Disengage
  Clutch Slipping
  Clutch Grabbing
  Clutch Rattle
  Release Bearing Noisy with Clutch Engaged
  Clutch Noisy
  Clutch Pedal Hard to Push
 Repair Instructions
  Brake, Accelerator, and Clutch Pedal Replacement
  Clutch Pedal Return Spring Replacement — LBS, LNP, LPL, LUD, and LPV
  Clutch Master Cylinder Reservoir Hose Replacement — Left Hand Drive
  Clutch Master Cylinder Reservoir Hose Replacement — Right Hand Drive
  Clutch Master Cylinder Replacement — Left Hand Drive
  Clutch Master Cylinder Replacement — Right Hand Drive
  Clutch Actuator Cylinder Front Pipe Replacement — Left Hand Drive with D16
  Clutch Actuator Cylinder Front Pipe Replacement — Left Hand Drive with D33
  Clutch Actuator Cylinder Front Pipe Replacement — Right Hand Drive with D16
  Clutch Actuator Cylinder Front Pipe Replacement — Right Hand Drive with D33
  Clutch Actuator Cylinder Front Pipe Replacement — RHD – M32, MF3, MZ0, MZ4, MR5
  Clutch Actuator Cylinder Front Pipe Replacement — LHD – MZ0,MZ4,MR5,MF3
  Clutch Actuator Cylinder Front Pipe Replacement — F40 and Left Hand Drive
  Clutch Actuator Cylinder Front Pipe Replacement — F40 and Right Hand Drive
  Clutch Actuator Cylinder Pipe Replacement - D33
  Clutch Actuator Cylinder Pipe Replacement - D16
  Clutch Actuator Cylinder Pipe Replacement — F40
  Hydraulic Clutch System Bleeding
  Clutch Pedal Position Sensor Replacement
  Clutch Pressure and Driven Plate Replacement - D33
  Clutch Pressure and Driven Plate Replacement — LUJ, LUW, 2H0 – MF3, MZ0, MZ4, MR5
  Clutch Pressure and Driven Plate Replacement — D16 and D20
  Clutch Pressure and Driven Plate Replacement — LBS, LNP with MYJ
  Clutch Actuator Cylinder Replacement - D33
  Clutch Actuator Cylinder Replacement — M32-6
  Clutch Actuator Cylinder Replacement - D16
  Clutch Actuator Cylinder Replacement — F40-6
 Description and Operation
  Clutch System Description and Operation
 Special Tools and Equipment
  Special Tools
 Manual Gearbox – D16/D20
 Specifications
  Fastener Tightening Specifications
  Manual Gearbox Specifications
 Schematic and Routing Diagrams
  Gearbox Schematics
 Component Locator
  Manual Gearbox Component Views
 Diagnostic Information and Procedures
  DTC P0806-P0808
  DTC P080A
  Symptoms – Manual Gearbox
  Clutch Pedal Position Sensor Learn
 Repair Instructions
  Gearbox Mount Bracket Replacement – Rear
  Transmission Front Mount Replacement
  Transmission Rear Mount Replacement
  Transmission Mount Replacement – Left Hand Side
  Manual gearbox Gear lever and Selector Lever Cable Replacement
  Transmission Control Replacement
  Reverse Lamp Switch Replacement
  Speedometer Driven Gear Replacement
  Front Wheel Drive Shaft Seal Replacement – Left Hand Side
  Front Wheel Drive Shaft Seal Replacement – Right Hand Side
  Transmission Replacement
  Manual Gearbox Gear lever and Selector Lever Cable Adjustment
  Transmission Fluid Level Inspection
  Reverse Lamp Switch Removal
  Selector and Shift Lever Cable Bracket Removal
  Speedometer Driven Gear Removal
  Clutch Actuator Cylinder Removal
  Selector Control Housing Removal
  Transmission Cover Removal
  Transmission Case Removal
  Holding Fixture Installation
  5th Selector Fork Removal
  5th Gear Synchroniser Removal
  5th Driven Gear Removal
  5th Gear Removal
  5th Selector Blocking Lever Removal
  Shift Shaft Detent Removal
  Selector Shaft and Fork Assemblies Removal
  Input Shaft and Main Shaft Removal
  Transmission Magnet Removal
  Clutch and Differential Housing Cover Removal
  Front Differential Assembly Removal
  Front Differential Assembly Disassemble
  Front Differential Assembly Assemble
  Front Differential Assembly Installation
  Clutch and Differential Housing Cover Installation
  Transmission Magnet Installation
  Input Shaft and Main Shaft Installation
  Selector Shaft and Fork Assemblies Installation
  Selector Shaft Detent Installation
  5th Selector Blocking Lever Installation
  5th Gear Installation
  5th Driven Gear Installation
  5th Gear Synchroniser Installation
  5th Selector Fork Installation
  Holding Fixture Removal
  Transmission Case Installation
  Transmission Cover Installation
  Selector Control Housing Installation
  Clutch Actuator Cylinder Installation
  Speedometer Driven Gear Installation
  Selector and Shift Lever Cable Bracket Installation
  Reverse Lamp Switch Installation
  Input Shaft Disassemble
  Input Shaft Assemble
  Main Shaft Disassemble
  Main Shaft Assemble
 Description and Operation
  Transmission System Description and Operation
 Special Tools and Equipment
  Special Tools
 Manual Gearbox – D33
 Specifications
  Fastener Tightening Specifications
  Shim Size Specifications
  Manual Gearbox Specifications
 Schematic and Routing Diagrams
  Gearbox Schematics
 Component Locator
  Manual Gearbox Component Views
 Diagnostic Information and Procedures
  DTC P080A
  DTC P0833
  Clutch Pedal Position Sensor Learn
  Symptoms – Manual Gearbox
 Repair Instructions
  Gearbox Mount Bracket Replacement – Rear
  Transmission Front Mount Replacement
  Transmission Rear Mount Replacement
  Transmission Mount Replacement – Left Hand Side
  Manual gearbox Gear lever and Selector Lever Cable Replacement
  Transmission Control Replacement
  Reverse Lamp Switch Replacement
  Speedometer Driven Gear Replacement
  Transmission Fluid Level Inspection
  Vent Hose Replacement
  Manual Gearbox Gear lever and Selector Lever Cable Adjustment
  Front Wheel Drive Shaft Seal Replacement – Left Hand Side
  Front Wheel Drive Shaft Seal Replacement – Right Hand Side
  Transmission Replacement
  Vent Hose Removal
  Reverse Lamp Switch Removal
  Selector and Shift Lever Cable Bracket Removal
  Speedometer Driven Gear Removal
  Clutch Actuator Cylinder Removal
  Intermediate Shaft Bearing Retainer Removal
  Transmission Rear Cover Removal
  Input and Main Shaft Bearing Retainer Removal
  Selector Control Housing Removal
  Transmission Case Removal
  Input Shaft, Intermediate Shaft, Main Shaft, and Shift Fork Removal
  Front Differential Assembly Removal
  Input Shaft Bearing Removal
  Intermediate Shaft Bearing Removal
  Clutch and Differential Housing Front Differential Carrier Outer Bearing Removal
  Clutch and Differential Housing Front Wheel Drive Shaft Oil Seal Removal
  Transmission Magnet Removal
  Manual Transmission Oil Trough Removal
  1st and 2nd Shift Link Shaft Removal
  Reverse Inhibitor Cam Removal
  Shift Shaft Bearing Removal
  Input and Main Shaft Bearing Removal
  Transmission Case Front Differential Carrier Outer Bearing Removal
  Transmission Case Front Wheel Drive Shaft Oil Seal Removal
  Shift Control Housing Disassemble
  Intermediate Shaft Disassemble
  Transmission Cleaning and Inspection
  Intermediate Shaft Assemble
  Shift Control Housing Assemble
  Transmission Case Front Wheel Drive Shaft Oil Seal Installation
  Intermediate Shaft Bearing Installation
  Input Shaft Bearing Installation
  Input and Main Shaft Bearing Installation
  Shift Shaft Bearing Installation
  Reverse Inhibitor Cam Installation
  Input Shaft, Intermediate Shaft, Main Shaft, and Shift Fork Installation
  Transmission Case Installation
  Input and Main Shaft Bearing Retainer Installation
  Transmission Rear Cover Installation
  Clutch and Differential Housing Removal
  1st and 2nd Shift Link Shaft Installation
  Manual Transmission Oil Trough Installation
  Clutch and Differential Housing Front Wheel Drive Shaft Oil Seal Installation
  Transmission Magnet Installation
  Front Differential Shimming
  Clutch and Differential Housing Front Differential Carrier Outer Bearing Installation
  Transmission Case Front Differential Carrier Outer Bearing Installation
  Front Differential Assembly Installation
  Intermediate Shaft Bearing Retainer Installation
  Selector Control Housing Installation
  Clutch Actuator Cylinder Installation
  Speedometer Driven Gear Installation
  Selector and Shift Lever Cable Bracket Installation
  Vent Hose Installation
  Reverse Lamp Switch Installation
  Input Shaft Disassemble
  Input Shaft Assemble
  Main Shaft Disassemble
  Main Shaft Assemble
 Description and Operation
  Transmission System Description and Operation
 Special Tools and Equipment
  Special Tools
 Manual Gearbox – F40
 Specifications
  Fastener Tightening Specifications
  Manual Gearbox Specifications
 Schematic and Routing Diagrams
  Gearbox Schematics
 Component Locator
  Manual Gearbox Component Views
 Diagnostic Information and Procedures
  DTC P0806-P0808
  DTC P080A
  DTC P0833
  Clutch Pedal Position Sensor Learn
  Symptoms – Manual Gearbox
 Repair Instructions
  Manual Gearbox Gear lever and Selector Lever Cable Adjustment
  Selector and Gear Lever Cable Bracket Replacement
  Transmission Control Replacement
  Manual gearbox Gear lever and Selector Lever Cable Replacement
  Reverse Lamp Switch Replacement
  Transmission Front Mount Replacement
  Transmission Rear Mount Replacement — Electronic Power Steering
  Transmission Rear Mount Replacement — Hydraulic Power Steering
  Transmission Mount Replacement – Left Hand Side
  Gearbox Mount Bracket Replacement – Rear
  Transmission Mount Bracket Replacement – Left Hand Side
  Front Wheel Drive Shaft Seal Replacement – Left Hand Side
  Front Wheel Drive Shaft Seal Replacement – Right Hand Side
  Transmission Replacement
  Transmission Fluid Level Inspection
 Description and Operation
  Transmission System Description and Operation
 Special Tools and Equipment
  Special Tools
 Manual Gearbox – M32
 Specifications
  Fastener Tightening Specifications
  Manual Gearbox Specifications
 Schematic and Routing Diagrams
  Gearbox Schematics
 Component Locator
  Manual Gearbox Component Views
 Diagnostic Information and Procedures
  DTC P0806-P0808
  DTC P080A
  DTC P0833
  Clutch Pedal Position Sensor Learn
  Symptoms – Manual Gearbox
 Repair Instructions
  Manual gearbox Gear lever and Selector Lever Cable Replacement
  Selector and Gear Lever Cable Bracket Replacement
  Transmission Control Replacement
  Manual Gearbox Gear lever and Selector Lever Cable Adjustment
  Reverse Lamp Switch Replacement
  Transmission Front Mount Replacement
  Transmission Rear Mount Replacement
  Gearbox Mount Replacement – Left Hand Side — except LUJ, LLU
  Gearbox Mount Bracket Replacement – Rear
  Gearbox Mount Bracket Replacement – Left Hand Side — except LUJ, LLU
  Front Wheel Drive Shaft Seal Replacement – Left Hand Side
  Front Wheel Drive Shaft Seal Replacement – Right Hand Side
  Transmission Replacement — 1.4L LUJ or 1.6L LLU
  Transmission Replacement — 1.8L 2H0
  Transmission Fluid Level Inspection
 Description and Operation
  Transmission System Description and Operation
 Special Tools and Equipment
  Special Tools
 Shift Lock Control
 Schematic and Routing Diagrams
  Shift Lock Control Schematics
 Diagnostic Information and Procedures
  DTC B270A
  Symptoms – Automatic Transmission Shift Lock Control
  Transmission Control Lever Malfunction
 Repair Instructions
  Automatic Transmission Shift Lock Control Actuator Replacement
 Description and Operation
  Automatic Transmission Shift Lock Control Description and Operation