Service Manual2009 Cruze DOHC ENGINE MECHANICAL

SECTION 1C

DOHC ENGINE MECHANICAL

DOHC ENGINE MECH. — DOHC ENGINE UNIT

NO.	OPERATION DESCRIPTION	OPERATION CODE	MODEL
			J300
			1.6 LXT	1.6 LXV	1.8X
1	. ENGINE ASSEMBLY OVERHAUL D33	1110100	.	.	.
	Measure Cylinder Head	111010D	.	.	.
	Overhaul Cylinder Head (Cylinder Head Detached)	111010E	.	.	.
	Overhaul oil pump (oil pump detached)	111010F	.	.	.
	Replace camshaft	111010G	.	.	.
	Replace Cylinder Head (Cylinder Head Detached)	111010H	.	.	.
2	. ENGINE ASSEMBLY OVERHAUL 6T45	1110300	.	.	.
	Measure Cylinder Head	111030D	.	.	.
	Overhaul Cylinder Head (Cylinder Head Detached)	111030E	.	.	.
	Overhaul oil pump (oil pump detached)	111030F	.	.	.
	Replace camshaft	111030G	.	.	.
	Replace Cylinder Head (Cylinder Head Detached)	111030H	.	.	.
3	. REPLACE ENGINE WITH EXCHANGE ENGINE — DIESEL ENGINE MT	1110200	.	.	.
4	. REPLACE ENGINE WITH EXCHANGE ENGINE — DIESEL ENGINE AT	1110400	.	.	.
5	. ENGINE REMOVAL AND INSTALLATION (D16-5)	1110600	.	4.0	4.0
5	Remove and inst manual gearbox from/on engine	111060A	.	1.3	1.3
6	. ENGINE REMOVAL AND INSTALLATION (6T40)	1110700	.	3.6	3.6
	Remove and inst manual gearbox from/on engine	111070A	.	1.3	1.3
	Remove and inst automatic transmission with torque converter from/on engine	111070B	.	1.8	1.8
7	. ENGINE REPLACEMENT (D16)	1110800	4.0	7.7	7.7
	Remove And Inst Manual Gearbox From/On Engine	111080D	1.3	.	.
	Replace one piston and/or con-rod	111080F	0.4	.	.
	Replace piston rings	111080G	0.8	.	.

J300 : CRUZE

DOHC ENGINE MECH. — DOHC ENGINE UNIT

NO.	OPERATION DESCRIPTION	OPERATION CODE	MODEL
			J300
			1.6 LXT	1.6 LXV	1.8X
8	. ENGINE REPLACEMENT (6T30/6T40)	1110900	3.6	7.6	7.6
	Remove And Inst Manual Gearbox From/On Engine	111090D	1.3	.	.
	Remove And Inst Automatic Transmission From/On Engine	111090E	1.8	.	.
	Replace one piston and/or con-rod	111090F	0.4	.	.
	Replace piston rings	111090G	0.8	.	.
9	. ENGINE OIL AND OIL FILTER REPLACEMENT	1112200	0.4	0.3	0.3
10	. GENERATOR AND AIR CONDITIONING COMPRESSOR AND POWER STEERING PUMP BELT REPLACEMENT	1132200	0.2	0.2	0.2
11	. DRIVE BELT IDLER PULLEY REPLACEMENT	1132300	0.3	1.4	1.4
12	. DRIVE BELT TENSIONER REPLACEMENT	1132400	0.3	0.3	0.3
13	. POWER STEERING PUMP BELT REPLACEMENT	1132700	.	0.2	0.2
14	. WATER-IN-FUEL DRAINING	1210100	.	.	.
15	. OIL LEVEL INDICATOR REPLACEMENT	1210200	.	.	.
16	. OIL LEVEL INDICATOR TUBE REPLACEMENT	1210300	.	0.2	0.2
17	. ENGINE — REPAIR USING SHORT BLOCK — PETROL ENGINE	1211200	.	7.9	7.9
	Measure cylinder head	121120A	.	0.8	0.8
	Overhaul oil pump (oil pump detached)	121120B	.	0.3	0.3
	Remove And Inst Attaching Parts (cylinder head)	121120C	.	1.1	1.1
18	. ENGINE OIL PRESSURE INDICATOR SWITCH REPLACEMENT	1211500	0.3	1.4	1.4
19	. CRANKSHAFT REAR OIL SEAL REPLACEMENT (6T30/6T40)	1220200	5.4	5.4	5.4
20	. CRANKSHAFT REAR OIL SEAL REPLACEMENT (D16-5)	1220400	4.8	4.8	4.8
21	. PISTON, CONNECTING ROD, AND BEARING REMOVAL AND INST	1220800	6.0	5.9	5.9
	Replace One Piston And/Or Con-Rod	122080A	.	0.3	0.3
	Replace An Additional Piston And/Or Con-Rod	122080C	.	0.3	0.3
	Replace Piston Rings	122080D	.	0.7	0.7

J300 : CRUZE

DOHC ENGINE MECH. — DOHC ENGINE UNIT

NO.	OPERATION DESCRIPTION	OPERATION CODE	MODEL
			J300
			1.6 LXT	1.6 LXV	1.8X
22	. CRANKSHAFT REMOVAL AND INST (D16)	1221100	8.4	9.3	9.3
22	Measure Crankshaft	122110L	.	1.1	1.1
23	. CRANKSHAFT REMOVAL AND INST (6T30/6T40)	1221200	8.3	8.9	8.9
23	Measure Crankshaft	122120L	.	1.1	1.1
24	. ENGINE FLYWHEEL REPLACEMENT	1221700	4.7	4.7	4.7
	Rear Crankshaft Seal Ring Replacement	122170A	.	.	.
	Replace Rear Crankshaft Seal Ring	122170B	0.2	0.3	0.3
25	. PISTONS AND CONNECTING RODS, — REMOVE AND REINST — DIESEL ENGINE	1221800	.	.	.
	Replace one additional piston and/or connecting rod	122180A	.	.	.
	Replace one piston and/or connecting rod	122180B	.	.	.
	Replace piston rings	122180C	.	.	.
26	. AUTOMATIC TRANSMISSION FLEX PLATE REPLACEMENT	1221900	5.3	5.3	5.3
	Replace Rear Crankshaft Seal Ring	122190A	0.3	.	.
	Rear Crankshaft Seal Ring Replacement	122190D	.	.	.
27	. OIL FILTER ELEMENT — REPLACE — DIESEL ENGINE	1231100	.	.	.
28	. OIL FILTER ADAPTER AND OIL COOLER ASSEMBLY REPLACEMENT	1231200	.	.	.
29	. HOUSING, OIL FILTER AND COOLER REPLACEMENT	1231400	.	.	.
30	. OIL PAN REPLACEMENT	1231500	1.3	1.5	1.5
30	Oil Pan Replacement	123150A	.	.	.
31	. ENGINE OIL COOLER REPLACEMENT	1231600	.	1.5	1.5
32	. OIL PUMP COVER WITH OIL PUMP REPLACEMENT	1231700	4.1	4.6	4.6
32	Overhaul Oil Pump	123170A	0.4	.	.
33	. OIL PUMP — OVERHAUL	1231800	.	4.8	4.8
34	. OIL PUMP SUCTION PIPE REPLACEMENT	1232100	.	.	.
35	. ENGINE OIL LEVEL SENSOR REPLACEMENT	1232200	.	1.5	1.5

J300 : CRUZE

DOHC ENGINE MECH. — DOHC ENGINE UNIT

NO.	OPERATION DESCRIPTION	OPERATION CODE	MODEL
			J300
			1.6 LXT	1.6 LXV	1.8X
36	. CRANKSHAFT FRONT OIL SEAL REPLACEMENT	1232300	1.1	1.0	1.0
37	. ENGINE OIL PRESSURE CHECK	1232400	.	0.4	0.4
38	. OIL FLOW CHECK VALVE REPLACEMENT	1232600	.	0.7	0.7
39	. OIL PRESSURE RELIEF VALVE REPLACEMENT	1232700	0.6	1.5	1.5
40	. SEAL RING — OIL PUMP REPLACEMENT	1232900	.	.	.
41	. POSITIVE CRANKCASE VENTILATION VALVE HOSE REPLACEMENT	1233700	0.2	1.5	0.2
42	. ENGINE OIL FILLER CAP — REPLACE — DIESEL ENGINE	1233800	.	.	.
43	. ENGINE OIL COOLER INLET PIPE REPLACEMENT	1234000	.	1.3	1.3
44	. ENGINE OIL COOLER OUTLET PIPE REPLACEMENT	1234100	.	1.3	1.3
45	. COMPRESSION CHECK	1311100	0.6	0.7	0.7
46	. VALVE ROCKER ARMS — REPLACE — DIESEL ENGINE	1312100	.	.	.
47	. CYLINDER HEAD GASKET REPLACEMENT	.	.	.	.
	Cylinder Head Removal and Installation	1312300	4.0	4.1	4.1
	Adjust valve clearance	131230A	.	0.6	0.6
48	. CYLINDER HEAD REMOVAL AND INSTALLATION	1312400	.	4.1	4.1
	Adjust Valve Clearance	131240A	.	0.6	0.6
	Measure Cylinder Head	131240B	.	0.9	0.9
	Remove and Inst Attaching Parts	131240C	0.9	1.1	1.1
	Cylinder Head Replacement	131240D	2.9	.	.
	Replace or repair one valve	131240E	0.3	.	.
	Replace or repair one additional valve	131240F	0.3	.	.

J300 : CRUZE

DOHC ENGINE MECH. — DOHC ENGINE UNIT

NO.	OPERATION DESCRIPTION	OPERATION CODE	MODEL
			J300
			1.6 LXT	1.6 LXV	1.8X
49	. CYLINDER HEAD — REMOVE AND REINST — DIESEL ENGINE	1312500	.	.	.
	Cylinder Head Replacement	131250C	.	.	.
	Measure cylinder head	131250D	.	.	.
	Overhaul cylinder head	131250E	.	.	.
	Replace or repair one additional valve	131250F	.	.	.
	Replace or repair one valve	131250G	.	.	.
50	. REMOVE AND REINST VALVE SPRING	1312900	2.1	3.0	3.0
	Adjust valve clearance (hydraulic tappet)	131290E	.	0.6	0.6
	Remove and reinst valve springs	131290F	2.2	2.2	2.2
51	. VALVE CLEARANCE ADJUSTMENT	1313000	.	3.1	3.1
52	. VALVE STEM OIL SEAL AND VALVE SPRING REPLACEMENT	1313400	4.3	4.4	4.4
53	. VALVE BRIDGES, REPLACE — DIESEL ENGINE	1313600	.	.	.
54	. HYDRAULIC VALVE LASH ADJUSTER REPLACEMENT	1313800	2.1	3.0	3.0
54	Adjust valve clearance	131380A	.	0.6	0.6
55	. ENGINE COOLANT TEMPERATURE SENSOR REPLACEMENT (ENGINE BLOCK) (THERMOSTAT HOUSING)	1314100	0.2	0.2	0.2
56	. VALVE STEM SEALS — REPLACE — DIESEL ENGINE	1314200	.	.	.
57	. ENGINE COOLANT TEMPERATURE SENSOR REPLACEMENT (RADIATOR) (1.6L LXV, 1.6 LXT AND 1.8L 2H0)	1314400	0.2	0.2	0.2
58	. CAMSHAFT COVER REPLACEMENT	1322100	0.7	0.4	0.4
59	. CAMSHAFT REPLACEMENT	1322300	2.1	3.0	3.0
	Adjust valve clearance (hydraulic tappet)	132230D	.	0.6	0.6
	Replace one other, or tappets/hydraulic tappets	132230E	0.2	0.2	0.2
	Replace one tappet/hydraulic tappet	132230F	0.1	0.1	0.1
60	. INTAKE CAMSHAFT REPLACEMENT	1322400	1.7	2.7	2.7
	Replace one tappet/hydraulic tappet	132240D	0.2	0.1	0.1
	Replace one other, or tappets/hydraulic tappets	132240E	0.1	0.2	0.2
	Adjust Valve Clearance	132240F	.	0.5	0.5

J300 : CRUZE

DOHC ENGINE MECH. — DOHC ENGINE UNIT

NO.	OPERATION DESCRIPTION	OPERATION CODE	MODEL
			J300
			1.6 LXT	1.6 LXV	1.8X
61	. EXHAUST CAMSHAFT REPLACEMENT	1322600	1.8	2.7	2.7
	Replace One Tappet/hydraulic Tappet	132260D	0.2	0.1	0.1
	Replace One Additional or Valve Tappets	132260E	0.1	0.2	0.2
	Adjust Valve Clearance	132260F	.	0.5	0.5
62	. ENGINE (IGNITION COIL) COVER REPLACEMENT	1322800	.	0.2	0.2
63	. CAMSHAFT SEAL REPLACEMENT	1322900	1.2	1.9	1.9
63	Replace one further seal ring	132290A	0.3	0.3	0.3
64	. CAMSHAFT FRONT OIL SEAL — REPLACEMENT	1323000	.	.	.
65	. CRANKSHAFT PULLEY REPLACEMENT	1332100	0.3	0.4	0.4
66	. TIMING BELT CENTER FRONT COVER REPLACEMENT	1332200	.	0.6	0.6
67	. TIMING BELT REAR COVER REPLACEMENT	1332300	2.1	2.0	2.0
68	. TIMING BELT REPLACEMENT	1332500	1.6	0.8	0.8
	crankshaft sprocket replacement	133250D	0.2	0.2	0.2
	Timing Belt Tensioner Replacement	133250E	0.3	0.6	0.6
69	. EXHAUST CAMSHAFT REPLACEMENT	1322600	1.2	2.7	2.7
	Replace one additional or valve tappets (hydrotappet)	132260A	0.2	0.1	0.5
	Replace one tappet/hydraulic tappet	132260B	0.1	0.2	0.2
	Adjust valve clearance (hydraulic tappet)	132260C	.	0.5	0.1
70	. TIMING BELT ADJUSTMENT	1332700	.	.	.
71	. TIMING BELT TENSIONER REPLACEMENT	1332900	1.7	1.3	1.3
72	. CRANKSHAFT SPROCKET REPLACEMENT	1333100	.	0.9	0.9
73	. CAMSHAFT GEAR REPLACEMENT	1333300	1.2	0.9	.
73	Replace one further camshaft gear	133330A	0.2	.	.

J300 : CRUZE

DOHC ENGINE MECH. — DOHC ENGINE UNIT

NO.	OPERATION DESCRIPTION	OPERATION CODE	MODEL
			J300
			1.6 LXT	1.6 LXV	1.8X
74	. WATER PUMP REPLACEMENT	1333500	2.2	0.8	0.8
75	. WATER PUMP PULLEY REPLACEMENT	1333600	.	0.4	0.4
76	. CRANKSHAFT POSITION SENSOR	1333700	0.2	0.6	0.6
77	. CAMSHAFT POSITION SENSOR REPLACEMENT	1333800	0.3	0.2	0.2
78	. TIMING BELT IDLER PULLEY REPLACEMENT	1333900	1.1	0.9	0.9
79	. TIMING BELT UPPER FRONT COVER REPLACEMENT	1334200	0.2	0.2	0.2
80	. TIMING BELT LOWER FRONT COVER REPLACEMENT	1334300	0.4	0.4	0.4
81	. ACTUATOR EXHAUST CAMSHAFT REPLACEMENT	1336400	.	0.2	0.2
82	. ACTUATOR INLET CAMSHAFT REPLACEMENT	1336500	.	0.2	0.2
83	. CAMSHAFT POSITION ACTUATOR ADJUSTER REPLACEMENT	1336800	.	1.8	1.8
84	. EXHAUST CAMSHAFT POSITION ACTUATOR ADJUSTER REPLACEMENT	1336900	.	1.8	1.8
85	. ENGINE MOUNT REPLACEMENT — RIGHT SIDE	1380100	0.9	0.6	0.6
86	. ENGINE MOUNT BRACKET REPLACEMENT — RIGHT SIDE	1380300	1.0	0.6	0.6
87	. ENGINE SIGHT SHIELD REPLACEMENT	1382100	0.2	.	.
88	. ENGINE LEAK TEST (CO CONCENTRATION IN COOLANT)	1410100	0.1	0.1	0.1
89	. RADIATOR REPLACEMENT	1410500	1.3	1.3	1.3
89	Additional work for vehicles with automatic transmission	141050A	.	.	.
90	. CHARGE AIR COOLER REPLACEMENT	1411800	.	.	.
91	. COOLING SYSTEM LEAK TESTING	1411900	0.2	0.2	0.2
92	. RADIATOR AND AIR CHARGE COOLER BRACKET REPAIR	1412100	0.5	0.5	0.5

J300 : CRUZE

DOHC ENGINE MECH. — DOHC ENGINE UNIT

NO.	OPERATION DESCRIPTION	OPERATION CODE	MODEL
			J300
			1.6 LXT	1.6 LXV	1.8X
93	. ENGINE COOLANT FAN RESISTOR MOUNT REPAIR	1412200	0.5	0.5	0.5
94	. LOWER AND UPPER RADIATOR MOUNTING PIN REPAIR	1412300	0.5	0.5	0.5
95	. RADIATOR SUPPORT REPLACEMENT	1430300	0.8	0.8	0.8
96	. ENGINE COOLANT FAN REPLACEMENT	1430900	0.7	0.7	0.7
97	. ENGINE COOLANT FAN ENGINE REPLACEMENT	1431100	.	1.5	.
97	Additional Engine Coolant Fan Engine Replacement	143110A	.	.	.
98	. RADIATOR SURGE TANK REPLACEMENT	1450400	0.2	0.2	0.2
99	. RADIATOR INLET HOSE REPLACEMENT	1450700	0.5	0.5	0.5
100	. RADIATOR OUTLET HOSE REPLACEMENT	1450800	0.5	0.6	0.6
101	. RADIATOR SURGE TANK OUTLET HOSE REPLACEMENT	1451100	0.3	.	.
102	. ENGINE COOLANT INLET PIPE REPLACEMENT	1451200	.	.	.
103	. ENGINE COOLANT OUTLET PIPE REPLACEMENT	1451300	.	.	.
104	. HOSE, INLET HEATER	145310	0.4	0.4	0.4
105	. HOSE, OUTLET HEATER	1453200	0.4	0.4	0.4
106	. HOSE, ALL HEATER	1453300	0.6	0.6	0.6
107	. THROTTLE BODY HEATER INLET HOSE REPLACEMENT	1454600	.	0.2	0.2
108	. RADIATOR SURGE TANK INLET HOSE/PIPE REPLACEMENT	1454700	0.2	0.2	0.2
109	. ENGINE COOLANT AIR BLEED HOSE REPLACEMENT	1454800	0.2	0.2	0.2
110	. ENGINE COOLANT THERMOSTAT REPLACEMENT	1480500	.	0.7	0.7
110	Check thermostat	148050A	.	0.3	0.3
111	. ENGINE COOLANT THERMOSTAT HOUSING REPLACEMENT	1480900	.	0.9	.

J300 : CRUZE

DOHC ENGINE MECH. — DOHC ENGINE UNIT

NO.	OPERATION DESCRIPTION	OPERATION CODE	MODEL
			J300
			1.6 LXT	1.6 LXV	1.8X
112	. GLOW PLUG REPLACEMENT	1510600	.	.	.
112	One additional Glow Plug Replacement	151060A	.	.	.
113	. SPARK PLUG REPLACEMENT	1510800	0.2	.	.
114	. IGNITION COIL REPLACEMENT	1511900	0.3	.	.
115	. ALTERNATOR REPLACEMENT	1541700	0.6	0.5	0.5
115	Auxiliary Alternator Bracket Replacement	154170A	0.3	0.2	0.2
116	. GENERATOR AND AIR CONDITIONING COMPRESSOR BRACKET REPLACEMENT	1544100	.	.	.
117	. STARTER REPLACEMENT	1560800	0.4	0.5	0.5
118	. BATTERY REPLACEMENT	1570300	0.3	0.3	0.3
119	. BATTERY POSITIVE CABLE REPLACEMENT	1570800	0.2	0.2	0.2
120	. BATTERY TRAY REPLACEMENT	1571200	0.4	0.4	0.4
121	. ENGINE COOLANT FAN RESISTOR REPLACEMENT	1585300	0.8	0.8	0.8
122	. FUEL TANK FUEL PUMP MODULE REPLACEMENT (1.6L LXV, 1.6 LXT AND 1.8L 2H0)	1710300	0.6	0.6	0.6
123	. FUEL TANK FILLER PIPE REPLACEMENT	1710500	0.5	0.5	0.5
124	. FUEL TANK VENT PIPE REPLACEMENT (1.6L LXV, 1.6 LXT AND 1.8L 2H0)	1710700	0.5	0.5	0.5
125	. FUEL TANK REPLACEMENT (1.6L LXV, 1.6 LXT AND 1.8L 2H0)	1710900	0.6	0.6	0.6
126	. FUEL PRESSURE CHECK (FEED)	1711300	0.4	0.3	0.3
127	. FUEL SENDER ASSEMBLY REPLACEMENT	1711700	.	.	.
128	. FUEL FILTER REPLACEMENT	1720300	.	.	.

J300 : CRUZE

DOHC ENGINE MECH. — DOHC ENGINE UNIT

NO.	OPERATION DESCRIPTION	OPERATION CODE	MODEL
			J300
			1.6 LXT	1.6 LXV	1.8X
129	. FUEL FEED PIPE REPLACEMENT (1.6L LXV, 1.6 LXT AND 1.8L 2H0)	1720500	0.5	0.5	0.5
130	. EVAPORATIVE EMISSION CANISTER REPLACEMENT	1731500	0.4	0.4	0.4
131	. THROTTLE BODY ASSEMBLY REPLACEMENT	1810100	0.4	0.5	0.5
132	. FUEL INJECTOR REPLACEMENT	1811100	0.6	0.6	0.6
132	Additional Fuel Injector Replacement	181100B	.	.	.
133	. FUEL RAIL REPLACEMENT	1811300	0.6	0.6	0.6
134	. FUEL INJECTION PUMP REPLACEMENT	1811500	.	.	.
135	. FUEL INJECTOR FUEL FEED PIPE REPLACEMENT	1812000	.	.	.
135	. FUEL INJECTOR FUEL FEED PIPES REPLACEMENT	181200A	.	.	.
136	. FUEL HOSE REPLACEMENT — FUEL INJECTION PUMP TO FUEL FEED BLOCK	1812300	.	.	.
137	. FUEL INJECTION PUMP DRIVE PULLEY — REPLACEMENT	1812400	.	.	.
138	. FUEL RETURN HOSE REPLACEMENT — FUEL RETURN PIPE TO FUEL INJECTION PUMP	1812500	.	.	.
139	. ACCELERATOR PEDAL POSITION SENSOR REPLACEMENT	1820500	.	0.3	.
140	. ACCELERATOR PEDAL POSITION SENSOR REPLACEMENT (1.6L LXV, 1.6 LXT AND 1.8L 2H0)	1821800	0.3	0.3	0.3
141	. ENGINE CONTROL MODULE REPLACEMENT	1860100	0.6	0.6	0.6
142	. CONTROLLER, ECM/PCM — REPROGRAM	1860300	0.5	0.5	0.5
143	. CONTROLLER, ECM/TCM — DIAGNOSIS	1860400	0.3	0.3	0.3
144	. CONTROLLER, TCM — REPLACE	1860500	0.3	0.3	0.3
145	. CONTROLLER, TCM — REPROGRAM	1860600	0.5	0.5	0.5
146	. BRACKET, CONTROLLER — REPLACE	1860700	0.6	0.6	0.6

J300 : CRUZE

DOHC ENGINE MECH. — DOHC ENGINE UNIT

NO.	OPERATION DESCRIPTION	OPERATION CODE	MODEL
			J300
			1.6 LXT	1.6 LXV	1.8X
147	. MANIFOLD ABSOLUTE PRESSURE SENSOR REPLACEMENT	1860900	0.2	0.2	0.2
148	. KNOCK SENSOR REPLACEMENT	1861300	0.2	0.6	0.6
149	. DIAGNOSTIC TIME — DTC RELATED DIAGNOSIS FOR ALL DIAGNOSIS ECUS	1869900	0.3	0.3	0.3
150	. AIR CLEANER ASSEMBLY REPLACEMENT	1910300	0.2	0.2	0.2
151	. AIR CLEANER ELEMENT REPLACEMENT	1910500	0.2	0.2	0.2
152	. AIR CLEANER OUTLET DUCT REPLACEMENT	1910700	0.2	0.2	0.2
153	. INTAKE AIR TEMPERATURE SENSOR REPLACEMENT	1910900	0.2	0.2	0.2
154	. AIR CLEANER INLET DUCT REPLACEMENT	1913000	0.5	0.5	0.5
155	. MASS AIRFLOW SENSOR/INTAKE AIR TEMPERATURE SENSOR REPLACEMENT	1913100	.	.	.
156	. REAR INTAKE AIR DUCT RESONATOR INSULATOR REPLACEMENT	1913200	.	.	.
157	. CHARGE AIR COOLER INLET HOSE REPLACEMENT	1913500	.	.	.
158	. CHARGE AIR COOLER OUTLET HOSE REPLACEMENT	1913600	.	.	.
159	. AIR CLEANER OUTLET FRONT DUCT REPLACEMENT	1913800	.	.	.
159	Additional Air Cleaner Outlet Front Duct Replacement	191380A	.	.	.
160	. INTAKE MANIFOLD REPLACEMENT	1930100	2.3	.	1.1
161	. INTAKE MANIFOLD REPLACEMENT	1930200	.	.	.
162	. EXHAUST GAS RECIRCULATION VALVE REPLACEMENT	1930700	0.2	.	.
163	. INTAKE MANIFOLD GASKET REPLACEMENT	1931600	1.9	.	1.0
164	. INTAKE MANIFOLD GASKET — REPLACE — DIESEL ENGINE	1931700	.	.	.
165	. PCV ASSEMBLY REPLACEMENT	1932600	.	.	.

J300 : CRUZE

DOHC ENGINE MECH. — DOHC ENGINE UNIT

NO.	OPERATION DESCRIPTION	OPERATION CODE	MODEL
			J300
			1.6 LXT	1.6 LXV	1.8X
166	. EXHAUST GAS RECIRCULATION VALVE ADAPTER REPLACEMENT	1932800	0.5	.	.
167	. PCV PIPE — REPLACEMENT	1932900	.	.	.
168	. EXHAUST GAS RECIRCULATION PIPE REPLACEMENT	1933100	0.4	.	.
169	. EXHAUST GAS RECIRCULATION COOLING PIPE REPLACEMENT — UPPER	1933200	.	.	.
170	. EXHAUST GAS RECIRCULATION COOLING PIPE REPLACEMENT	1933300	.	.	.
171	. EXHAUST MANIFOLD REPLACEMENT	1940300	0.7	1.4	1.4
172	. EXHAUST MANIFOLD HEAT SHIELD REPLACEMENT	1940800	0.3	0.7	0.7
173	. TURBOCHARGER REPLACEMENT	1941600	.	.	.
174	. TURBOCHARGER OIL FEED PIPE REPLACEMENT	1941700	.	.	.
175	. TURBOCHARGER OIL RETURN PIPE REPLACEMENT	1941800	.	.	.
176	. HEATED OXYGEN SENSOR 1 REPLACEMENT (1.6L LXV, 1.6 LXT AND 1.8L 2H0)	1942100	0.2	0.2	0.2
177	. HEATED OXYGEN SENSOR 2 REPLACEMENT (1.6L LXV, 1.6 LXT AND 1.8L 2H0)	1942200	0.2	0.2	0.2
178	. TURBOCHARGER HEAT SHIELD REPLACEMENT (CATALYTIC CONVERTER HEAT SHIELD)	1942300	.	.	.
179	. VACUUM PIPE REPLACEMENT	1950800	.	.	.
180	. EXHAUST GAS RECIRCULATION VALVE VACUUM TANK REPLACEMENT	1951300	.	.	.
181	. VACUUM PUMP ASSEMBLY REPLACEMENT	1951400	.	.	.
182	. EXHAUST FLEXIBLE PIPE REPLACEMENT	1960900	0.6	0.6	0.6
183	. EXHAUST PARTICULATE FILTER REPLACEMENT	1961400	.	.	.

J300 : CRUZE

DOHC ENGINE MECH. — DOHC ENGINE UNIT

NO.	OPERATION DESCRIPTION	OPERATION CODE	MODEL
			J300
			1.6 LXT	1.6 LXV	1.8X
184	. CATALYTIC CONVERTER REPLACEMENT	1961500	0.4	1.4	.
185	. EXHAUST HEAT SHIELD REPLACEMENT	1961700	0.7	0.7	0.7
186	. EXHAUST REAR MUFFLER HEAT SHIELD REPLACEMENT	1961900	0.4	0.4	0.4
187	. MIDDLE SILENCER WITH CENTRE EXHAUST PIPE REPLACEMENT	1962100	0.4	0.4	0.4
188	. REAR SILENCER REPLACEMENT	1962200	0.3	0.3	0.3
189	. EXHAUST SYSTEM REPLACEMENT	1962500	0.9	0.9	0.9
190	. FUEL TANK HEAT SHIELD REPLACEMENT	1962600	0.6	0.6	0.6
191	. EXHAUST PRESSURE SENSOR REPLACEMENT	1963200	.	.	.
192	. EXHAUST TEMPERATURE SENSOR REPLACEMENT — POSITION 1	1963500	.	.	.
193	. EXHAUST TEMPERATURE SENSOR REPLACEMENT — POSITION 2	1963700	.	.	.

J300 : CRUZE