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SECTION 5B3

TRANSMISSION / TRANSAXLE (FIVE-SPEED MANUAL TRANSAXLE: D24, D33)

FIVE-SPEED M/T(D24, D33) — MANUAL TRANSAXLE (561)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
J309
GSL
DSL
GSL
DSL
1
. TRANSAXLE ASSEMBLY - REPLACE
5610100
4.2
.
5.5
.
INC : Replace clutch release bearing necessary
.
.
.
.
.
. B — WITH TRANSFER CASE
561010B
.
.
.
.
. C — CLUTCH PRESSURE PLATE AND DRIVEN PLATE REMOVE AND REINSTALL
561010C
0.4
.
0.4
.
. D — CLUTCH ACTUATOR CYLINDER
561010D
0.6
.
0.2
.
. E — FLYWHEEL REMOVE AND REINSERT
561010E
0.3
.
0.2
.
. F — CLUTCH ACTUATOR CYLINDER PIPE
561010F
0.3
.
0.1
.
2
. TRANSAXLE ASSEMBLY - OVERHAUL
5610300
5.6
.
6.5
.
INC : Replace clutch release bearing necessary
.
.
.
.
.
. B - DIFFERENTIAL REMOVE AND REINSTALL
561030B
0.7
.
0.5
.
. C - DIFFERENTIAL OVERHAUL
561030C
0.5
.
0.3
.
. D — BOTH SEAL RINGS FOR TRANSMISSION DRIVE SHAFT REPLACEMENT
561030D
0.4
.
0.2
.
. E — DIFFERENTIAL REPLACEMENT
561030E
0.8
.
0.6
.
3
. TRANSAXLE FLUID — REPLACE
5610500
0.3
.
0.4
.
4
. TRANSMISSION FLUID LEVEL INSPECTION — REPLACE
5610800
0.4
.
0.3
.
5
. BEARING IN CLUTCH HOUSING - REPLACE
5612200
.
.
.
.
. A — REPLACE ANOTHER BEARING
561220A
.
.
.
.
6
. CLUTCH HOUSING — REPLACE
5612500
.
.
.
.
J300 : Cruze / J309 : Orlando

FIVE-SPEED M/T(D24, D33) — TRANSAXLE GEAR (563)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
J309
GSL
DSL
GSL
DSL
1
. GEAR, OUTPUT — 5TH SPEED (DRIVEN) — REPLACE
5630100
.
.
.
.
2
. GEAR, INPUT — 5TH SPEED (DRIVING) — REPLACE
5630200
.
.
.
.
3
. GEAR, OUTPUT — 4TH SPEED (DRIVEN) — REPLACE
5630300
.
.
.
.
4
. GEAR, INPUT — 4TH SPEED (DRIVING) — REPLACE
5630400
.
.
.
.
5
. GEAR, OUTPUT — 3RD SPEED (DRIVEN) — REPLACE
5630500
.
.
.
.
6
. GEAR, INPUT — 3TH SPEED (DRIVING) — REPLACE
5630600
.
.
.
.
7
. GEAR, INTERMEDIATE-2ND SPEED (DRIVING) — REPLACE
5630700
.
.
.
.
8
. GEAR, INTERMEDIATE-1ST SPEED (DRIVING) — REPLACE
5630900
.
.
.
.
9
. SHAFT, TRANSAXLE INPUT — REPLACE
5631000
.
.
.
.
10
. SHAFT, TRANSAXLE OUTPUT — REPLACE
5631100
.
.
.
.
11
. GEAR, REVERSE (DRIVEN ) — REPLACE
5631200
.
.
.
.
12
. SYNCHRONISERS ( 5TH / REVERSE ) — REPLACE
5631300
.
.
.
.
13
. GEAR, INTERMEDIATE — REPLACE
5631400
.
.
.
.
14
. SYNCHRONISERS ( 3RD-4TH ) — REPLACE
5631500
.
.
.
.
15
. SYNCHRONISERS ( 1ST-2ND ) — REPLACE
5631700
.
.
.
.
16
. SYNCHRONISERS — REPLACE
5631800
5.6
.
5.6
.
. A — DIFFERENTIAL REMOVE AND REINSTALL
563180A
5.6
.
.
.
J300 : Cruze / J309 : Orlando

FIVE-SPEED M/T(D24, D33) — BEARING PLATE (565)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
J309
GSL
DSL
GSL
DSL
1
. GASKET FOR END SHIELD COVER — REPLACE
5650100
0.5
.
0.3
.
2
. GASKET FOR END SHIELD COVER — REPLACE
5650110
.
.
.
.
3
. TRANSMISSION FLUID COLLECTOR PIPE — REPLACE
5650200
.
.
.
.
4
. GASKET FOR END SHIELD — REPLACE
5650300
2.5
.
2.2
.
. A - END SHIELD
565030A
1.1
.
0.9
.
5
. GASKET FOR END SHIELD — REPLACE
5650310
.
.
.
.
. A - END SHIELD
565031A
.
.
.
.
6
. BEARING, BALL GROOVE — REPLACE
5650400
.
.
.
.
7
. OIL DRAIN CHANNEL — REPLACE
5650600
.
.
.
.
8
. MAGNET, T/A HOUSING — REPLACE
5650800
.
.
.
.
9
. RAIL, IDLE SHIFT — REPLACE
5651000
.
.
.
.
10
. TRANSMISSION HOUSING — REPLACE
5651100
5.6
.
7.0
.
. A - ANOTHER BEARING
565110A
.
.
.
.
J300 : Cruze / J309 : Orlando

FIVE-SPEED M/T(D24, D33) — GEARCHANGE COVER & FORK (566)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
J309
GSL
DSL
GSL
DSL
1
. SHIFT CONTROL HOUSING SEAL — REPLACE
5660110
.
.
1.0
.
2
. SHIFT SHAFT ASSEMBLY — REPLACE
5660200
.
.
.
.
3
. CONTROL LEVER, SELECT — REPLACE
5660400
.
.
.
.
4
. TRANSAXLE HOUSING - REPLACE
5661100
.
.
.
.
5
. CLUTCH CASE — REPLACE
5661300
.
.
.
.
J300 : Cruze / J309 : Orlando

FIVE-SPEED M/T(D24, D33) — DIFFERENTIAL GEAR (567)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
J309
GSL
DSL
GSL
DSL
1
. DIFFERENTIAL - REPLACE
5670100
4.9
.
4.4
.
INC : Inner axle oil seal, outer axle oil seal replace
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
. DIFFERENTIAL — OVERHAUL
5670200
4.6
.
4.0
.
2
. FRONT WHEEL DRIVE SHAFT SEAL — REPLACE
.
.
.
.
.
Right
5671300
0.6
.
0.7
.
Left
5671400
0.6
.
0.7
.
Both
5671500
.
.
.
.
3
. DIFFERENTIAL RACE AND/OR SHIM — REPLACE
5671700
.
.
.
.
4
. DRAIN PLUG, TRANSAXLE FLUID — REPLACE
5671800
.
.
.
.
5
. BOTH BEARING IN DIFFERENTIAL GEAR — REPLACE
5671900
.
.
.
.
J300 : Cruze / J309 : Orlando

FIVE-SPEED M/T(D24, D33) — SHIFT CONTROL (569)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
J309
GSL
DSL
GSL
DSL
1
. TRANSMISSION CONTROL — REPLACE
5690500
0.7
.
0.7
.
2
. CABLE LOCK PIN, CONTROL ASSEMBLY — REPLACE
5690600
.
.
.
.
3
. MANUAL GEARBOX GEARSTICK AND SELECTOR
.
.
.
.
.
. LEVER CABLE — ADJUSTMENT
5690800
0.3
.
0.5
.
4
. MANUAL GEARBOX GEARSTICK AND SELECTOR LEVER CABLE — REPLACE
5690900
1.3
.
0.8
.
INC : Adjust Linkage
.
.
.
.
.
J300 : Cruze / J309 : Orlando


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