Delphi Connectors — Push To Seat
Special Tools
EL-38125-550 Terminal Release Tool Kit
For equivalent regional tools, refer to Special Tools .
Terminal Removal Procedure
Follow the steps below in order to repair push to seat connectors.
- Remove the terminal position assurance (TPA) device, the connector position assurance (CPA) device, and/or the secondary lock.
- Separate the connector halves (1).
- Use the proper pick or removal tool (1) in order to release the terminal.
- Gently pull the cable and the terminal (2) out of the back of the connector.
- Re-form the locking device if you are going to reuse the terminal (1).
- Repair the terminal by following the Repairing Connector Terminals procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
Terminal Insertion Procedure
- In order to reuse a terminal or lead assembly, refer to Wiring Repairs .
- Ensure that the cable seal is kept on the terminal side of the splice.
- Insert the lead from the back until it catches.
- Install the TPA, CPA, and/or the secondary locks.
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