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Power Brake Booster Replacement — Left Hand Drive

Special Tools

CH 558-10 Closure Cap

For equivalent regional tools, refer to Special Tools .

Warning: Refer to Brake Fluid Irritant Warning in the Preface section.

Caution: Refer to Brake Fluid Effects on Paint and Electrical Components Caution in the Preface section.

Removal Procedure
  1. Turn the ignition to the OFF position.

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    Note: Do NOT disconnect engine coolant hoses.

  2. Remove the radiator surge tank clip (2).
  3. Remove the radiator surge tank (1).

    4. Position the radiator surge tank (1) aside.


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  4. Remove the brake fluid reservoir cap and install CH 558-10 cap (1) in order to prevent fluid loss and contamination.

    5. Caution: Always connect or disconnect the wiring harness connector from the EBCM/EBTCM with the ignition switch in the OFF position. Failure to observe this precaution could result in damage to the EBCM/EBTCM.

  5. Disconnect the electrical connector from the EBCM/EBTCM.

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    Note: Cap the brake pipe fittings to prevent brake fluid loss and contamination.

  6. Remove the 6 brake pipes (1, 2) from the BPMV.

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    Note: Cap the brake pipe fittings to prevent brake fluid loss and contamination.

  7. Disconnect the master cylinder secondary brake pipe fitting (1).

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    Note: Cap the brake pipe fittings to prevent brake fluid loss and contamination.

  8. Disconnect the master cylinder primary brake pipe fitting (1).

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  9. Remove the BPMV bracket bolts (2).
  10. Remove the BPMV bracket assembly (1).
  11. Remove the brake master cylinder assembly from the booster. Refer to Master Cylinder Replacement : Right Hand Drive → Left Hand Drive .

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  12. Remove the booster vacuum pipe (1) from the booster.

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  13. Disconnect the brake pedal pushrod (1) from the brake pedal.

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  14. Remove the brake booster bolts (1).
  15. Remove the booster from the vehicle.

Installation Procedure

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  1. Install the booster to the vehicle.

    2. Caution: Refer to Fastener Caution in the Preface section.

  2. Install the brake booster bolts (1) and tighten to 19 N·m (15 lb ft).

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  3. Connect the brake pedal pushrod (1) to the brake pedal.

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  4. Install the booster vacuum pipe (1) to the booster.
  5. Install the master cylinder assembly to the booster. Refer to Master Cylinder Replacement : Right Hand Drive → Left Hand Drive .

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  6. Install the BPMV bracket assembly (1).
  7. Install the BPMV bracket bolts (2) and tighten to 20 N·m (15 lb ft).

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  8. Connect the master cylinder primary brake pipe fitting (1) and tighten to 18 N·m (14 lb ft).

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  9. Connect the master cylinder primary brake pipe fitting (1) and tighten to 18 N·m (14 lb ft).

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    Note: Cap the brake pipe fittings to prevent brake fluid loss and contamination.

  10. Install the 6 brake pipes (1, 2) to the BPMV and tighten to 18 N·m (14 lb ft).
  11. Connect the electrical connector with to the EBCM/EBTCM.

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  12. Remove the CH 558-10 cap (1) and install the brake fluid reservoir cap.

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  13. Install the radiator surge tank (1).
  14. Install the radiator surge tank clip (2).
  15. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding .
   


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