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Kostal Connectors — Glow Plug Control Module

Special Tools

    • EL-38125-550 Terminal Release Tool Kit
    • J-38125-24 Terminal Release Tool
    • J-38125-560 Terminal Release Tool

For equivalent regional tools, refer to Special Tools .

Terminal Removal Procedure


1709300

View of typical connector.


1709301

View of connector in released position.

  1. Locate the assist lever at the back of the connector. Move the assist lever to the rear position.
  2. Disconnect the connector from the component.

  3. 1709302
  4. Use a small flat-blade tool to remove the dress cover.

  5. 1709303
  6. Slide the dress cover forward and off of the connector.

  7. 1709304
  8. The terminal positive assurance (TPA) is located in the front and rear of the connector.
  9. Note: The front TPA cannot be removed from the connector. Only move it to the preset position.

  10. Use a small flat-blade tool to move the front TPA to the preset position, outboard approximately 0.125 in. (3 mm).

  11. 1709305
  12. Use a small flat-blade tool to completely remove the rear TPA from the connector.

  13. 1709306
  14. Use the J-38125-24 or the J-38125-560 tool to release the terminals by inserting the tool into the terminal release cavity.
  15. While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
  16. Repair the terminal by following the Repairing Connector Terminals procedure.
   


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