Note: The timing belt drive gear and oil pump housing must align.
- Turn the crankshaft in the direction of engine rotation, by the crankshaft balancer bolt, to cylinder 1 TDC of combustion stroke.
Note: The right half of the EN-6340 locking tool can be recognised by the lettering right, arrow, on the tool.
- Prepare the right half of the EN-6340 locking tool.
2.1. | Remove the 2 bolts (2). |
2.2. | Detach the front panel (1) from the EN-6340 locking tool - right. |
Note:
• | The spot type marking (4) on the inlet camshaft adjuster does not correspond to the groove of the EN-6340 locking tool - left (1) during this process, but must be somewhat above. |
• | The spot type marking (3) on the exhaust camshaft adjuster must correspond to the groove on EN-6340 locking tool - right (2). |
- Insert the EN-6340 locking tool - left (1) and the EN-6340 locking tool - right (2) in the camshaft adjuster.
Note: Observe direction of rotation.
- Insert the timing belt (1).
- Apply tension to the timing belt tensioner (2) in the direction of the arrow, using an Allen key (1).
- Remove the EN-6333 locking pin (3).
Note: The timing belt tensioner moves automatically to the correct position.
- Release tension on timing belt tensioner.
- Remove the EN-6340 locking tool.
- Check position of the camshaft sprocket.
9.1. | Turn crankshaft 720° in the direction of engine rotation by the crankshaft balancer bolt. |
| Note: Note the marking on the camshaft sprocket. |
9.2. | Insert EN-6340 locking tool into camshaft sprockets. |
Note: The timing belt drive gear and oil pump housing must align.
- Check the crankshaft position.