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Engine/Transmission Mounting

Special Tools

    • CH 904 Base Frame
    • CH 49290 Mounting Engine/Gearbox
    • CH 49290-1 Ground Plate
    • CH 49290-4 Right Pin Bracket
    • CH 49290-5 Left Pin Bracket
    • CH 49290-6 Pin
    • CH 49290-7 Adapter Plate
    • CH 49290-8 Front Mounting Bracket Right
    • CH 49290-9 Front Mounting Bracket Left
    • CH 49290-10 Rear Mounting Bracket Right
    • CH 49290-11 Rear Mounting Bracket Left
    • CH 49290-12 Adapter Plate
    • CH 49290-14 Supporting Stand
    • CH 49290-15 Adapter Plate
    • CH 49290-16 Supporting Stand
    • CH 49290-18 Supporting Stand

For equivalent regional tools, refer to Special Tools .

Prepare the CH 49290 for Mounting Engine

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  1. Install the tool components at the CH 49290-1 plate (2).
    2. • CH 49290-16 supporting with
      CH 49290-15 plate (3) at position 21 and V.
    • CH 49290-5 bracket (6) at position 02.
    • CH 49290-6 pin (5) at position E on the
       CH 49290-5 bracket (6).
    • CH 49290-14 supporting with
      CH 49290-12 plate (7) at position 13 and Q.
    • 2 bolts with 2 CH49290-18 supporting (10) at position 34 and position 40.
    • CH 49290-4 bracket (13) at position 01.
    • CH 49290-6 pin (14) at position C on the CH 49290-4 bracket (13).

    Note: Do not install the CH-49290-10 bracket (1), CH-49290-11 bracket (4), CH-49290-7 plate (8), CH-49290-9 bracket (9), CH-49290-7 plate (12) and CH-49290-8 bracket (11) until the tool contacts the frame.

  2. Turn the CH49290-18 supporting (10), CH 49290-14 supporting (7) and CH- 49290-16 supporting (3) downward.

Installation Procedure
  1. Raise the vehicle by its full height. Refer to Lifting and Jacking the Vehicle .
  2. Remove the front compartment insulator. Refer to Front Compartment Insulator Replacement .
  3. Install the CH 49290 mounting at the CH 904 frame.

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  4. Raise the CH 49290 mounting (1) with a jack.

    5. Note: Ensure that the 2 CH 49290-6 pin are fixed in both holes of the sub frame.

  5. Install the CH-49290-9 bracket and CH-49290-8 bracket (2) with the 2 CH-49290-7 plates (4).
  6. Install the 4 bolts (3).
  7. Install the CH 49290-10 bracket and CH 49290-11 bracket (5).
  8. Install the 4 bolts (6).
  9. Lower the jack and remove it.

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  10. Turn the CH 49290-14 supporting (4) upwards until it seat solidly at the front engine mount bracket (3).
  11. Turn the CH 49290-16 supporting (5) upwards until it seat solidly at the rear engine mount bracket (2).
  12. Turn the 2 CH49290-18 supporting (6) upwards until it seat solidly at the sump (1).
  13. Remove the CH 904 frame from the CH 49290 mounting.

Removal Procedure
  1. Install the CH 904 frame to the CH 49290 mounting.

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  2. Support the CH 49290 mounting (1) with a jack.
  3. Remove the 4 bolts (3).
  4. Remove the CH-49290-9 bracket and CH-49290-8 bracket (2) with the 2 CH-49290-7 plates (4).
  5. Remove the 4 bolts (6).
  6. Remove the CH 49290-10 bracket and CH 49290-11 bracket (5).
  7. Lower the CH 49290 mounting with a jack.
   


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