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Crankshaft and Bearing Installation

Special Tools

EN-45059 Angle Meter

For equivalent regional tools, refer to Special Tools : 1.6L LXT .


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    Note: Inspect the installation position.

  1. Install the crankshaft bearing clips, oil bearing clips.
  2. Install the crankshaft.
  3. Note: Inspect the installation position.

  4. Install the crankshaft bearing caps 1-4.
  5. • Oil bearing clips.
    • Install the 8 bolts.

    Note: Inspect the installation position.

  6. Install the crankshaft bearing cap.
  7. • Apply adhesive sealing compound to the grooves of the rear crankshaft bearing cap.
    • Install the 2 bolts.

    Caution: Refer to Fastener Caution in the Preface section.

    Caution: Refer to Torque-to-Yield Fastener Caution in the Preface section.


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  8. Tighten the crankshaft bearing cap (1).
  9. Install 10 NEW bolts and tighten in 3 passes. Use the EN-45059 meter .
  10. • First pass to 50 N·m (37 lb ft).
    • Second pass to 45°.
    • Third pass to 15°.

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    Note: Inspect the installation position.

  11. Install the connecting big end bearing caps 2 and 3 (1) and oil the bearing clips.
  12. Tighten the 4 big end bearing cap bolts in 3 passes.
  13. • First pass to 25 N·m (18 lb ft).
    • Second pass to 30°.
    • Third pass to 15°.

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  14. Turn the crankshaft through 180°.
  15. Note: Inspect the installation position.

  16. Install the connecting big end bearing caps 1 and 4 (1) and oil the bearing clips.
  17. Tighten the 4 big end bearing cap bolts in 3 passes. Use the EN-45059 sensor kit.
  18. • First pass to 25 N·m (18 lb ft).
    • Second pass to 30°.
    • Third pass to 15°.
   


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