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Input Shaft Assemble

Table 1: 5th Gear Installation
Table 2: 3rd and 5th Gear Bearing Installation
Table 3: 3rd Gear Installation
Table 4: 3rd and 4th Gear Synchroniser Overview
Table 5: 3rd and 4th Gear Synchroniser Assembly Installation
Table 6: 4th Gear Bearing Collar Installation
Table 7: 4th Gear Installation
Table 8: Input Shaft Bearing Race Installation

5th Gear Installation


2189001

5th Gear Installation

Callout

Component Name

1

5th Gear

Tip
Hydraulic press required.

Tip

    • Lubricate all components with transmission fluid before installation.
    • The machined surfaces faces the needle thrust bearing.
    • Apply sealer-retaining (Permatex 620) to the circumference of the input shaft before installing the 5th gear.

Special Tools

DT-48238 Input 5th Gear Installer

3rd and 5th Gear Bearing Installation


2189002

3rd and 5th Gear Bearing Installation

Callout

Component Name

1

5th Gear Thrust Bearing

2

3rd Gear Bearing

3rd Gear Installation


2189003

3rd Gear Installation

Callout

Component Name

1

3rd Gear

2

3rd Gear Blocking Ring

3

Thrust Bearing

4

3rd Gear Thrust Washer

3rd and 4th Gear Synchroniser Overview


2188990

3rd and 4th Gear Synchroniser Overview

Callout

Component Name

1

3rd and 4th Gear Synchroniser

3rd and 4th Gear Synchroniser Assembly Installation


2189004

3rd and 4th Gear Synchroniser Assembly Installation

Callout

Component Name

1

3rd and 4th Gear Synchroniser

Tip
Hydraulic press required.

Tip

    • The machined surfaces of the synchroniser faces the thrust washer.
    • Make sure to align the slots in the synchroniser with the gear blocking ring tabs.

Special Tools

DT-48236 Input 3rd and 4th Synchroniser Installer

4th Gear Bearing Collar Installation


2189005

4th Gear Bearing Collar Installation

Callout

Component Name

1

4th Gear Bearing Collar

Tip
Hydraulic press required.

Special Tools

DT-48236 Input 3rd and 4th Synchroniser Installer

4th Gear Installation


2189006

4th Gear Installation

Callout

Component Name

1

4th Gear Blocking Ring

2

4th Gear Bearing

3

4th Gear

4

4th Gear Thrust Washer

Input Shaft Bearing Race Installation


2189007

Input Shaft Bearing Race Installation

Callout

Component Name

1

Input Shaft Bearing Race

Tip
Hydraulic press required.

Tip
Use an appropriate tool.

   


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