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Main Shaft Assemble

Table 1: Reverse Gear Collar Installation
Table 2: Reverse Gear Installation
Table 3: 5th and Reverse Gear Synchroniser Overview
Table 4: 5th and Reverse Gear Synchroniser Installation
Table 5: 5th Gear Bearing Collar Installation
Table 6: 5th Gear Installation
Table 7: 3rd Gear Installation
Table 8: 4th Gear Installation

Reverse Gear Collar Installation
2188994

Reverse Gear Collar Installation

Callout

Component Name

1

Reverse Gear Thrust Washer

Tip
Hydraulic press required.

Tip
Lubricate all components in transmission fluid before installation.

Special Tools

DT-48240 Output 5th and Reverse Synchroniser Installer

2

Reverse Gear Collar

Reverse Gear Installation
2188995

Reverse Gear Installation

Callout

Component Name

1

Reverse Gear Bearing

2

Reverse Gear

3

Reverse Gear Blocking Ring

5th and Reverse Gear Synchroniser Overview
2188993

5th and Reverse Gear Synchroniser Overview

Callout

Component Name

1

5th and Reverse Gear Synchroniser

5th and Reverse Gear Synchroniser Installation
2188996

5th and Reverse Gear Synchroniser Installation

Callout

Component Name

1

5th and Reverse Gear Synchroniser

Tip
Hydraulic press required.

Tip

    • The raised centre hub of the 5th and reverse gear synchroniser assembly faces the 5th gear.
    • Line up the blocking ring tabs and the hub keyways while pressing.

Special Tools

DT-48240 Output and 5th Reverse Synchroniser Installer

5th Gear Bearing Collar Installation
2188997

5th Gear Bearing Collar Installation

Callout

Component Name

1

5th Gear Bearing Collar

Tip
Hydraulic press required.

Special Tools

DT-48239 Output 5th Bearing Collar Installer

5th Gear Installation
2188998

5th Gear Installation

Callout

Component Name

1

5th Gear Blocking Ring

2

5th Gear Bearing

3

5th Gear

3rd Gear Installation
2188999

3rd Gear Installation

Callout

Component Name

1

3rd Gear

Tip
Hydraulic press required.

Tip

    • The 3rd gear will install very tight.
    • Ensure that the mating surfaces are clean.

Special Tools

DT-48237 Output 3rd and 4th Gear Installer

4th Gear Installation
2189000

4th Gear Installation

Callout

Component Name

1

4th Gear

Tip
Hydraulic press required.

Tip

    • The 4th gear will install very tight.
    • Ensure that the mating surfaces are clean.
    • Apply sealer-retaining (Permatex 620) to the circumference of the main shaft before installing the 4th gear.

Special Tools

DT-48237 Output 3rd and 4th Gear Installer

   


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