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Intermediate Shaft Disassemble

Table 1: 1st Gear and 2nd Gear Removal
Table 2: 1st Gear Disassemble
Table 3: 1st Gear and 2nd Gear Synchroniser Disassemble
Table 4: 2nd Gear Disassemble
Table 5: Counter Gear Bearing Removal

1st Gear and 2nd Gear Removal


2188967

1st Gear and 2nd Gear Removal

Callout

Component Name

1

1st Gear Assembly and 2nd Gear Assembly

Tip
Hydraulic press required.

Special Tools

DT-48233 Intermediate Shaft Press Adapter

1st Gear Disassemble


2189679

1st Gear Disassemble

Callout

Component Name

Preliminary Procedure

Put the 1st gear assembly and the 2nd gear assembly, as a unit, on the bench.

1

1st Gear Bearing Retaining Ring

2

1st Gear Bearing

3

1st Gear

4

1st Gear Bearing

5

1st Gear Bearing Sleeve

6

1st Gear Bearing Roller Spacer

1st Gear and 2nd Gear Synchroniser Disassemble


2189680

1st Gear and 2nd Gear Synchroniser Disassemble

Callout

Component Name

1

1st Gear Inner Blocking Ring

2

1st Gear Intermediate Blocking Ring

3

1st Gear Outer Blocking Ring

4

1st Gear and 2nd Gear Synchroniser Assembly

2nd Gear Disassemble


2189681

2nd Gear Disassemble

Callout

Component Name

1

2nd Gear Outer Blocking Ring

2

2nd Gear Intermediate Blocking Ring

3

2nd Gear Inner Blocking Ring

Counter Gear Bearing Removal


2188968

Counter Gear Bearing Removal

Callout

Component Name

1

Counter Gear Bearing

   


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