To the top of the document
Cruze
   
GMDE Start Page Load static TOC Load dynamic TOC Help?

Intermediate Shaft Assemble

Table 1: 2nd Gear Assemble
Table 2: 1st and 2nd Gear Synchroniser Removal
Table 3: 1st and 2nd Gear Synchroniser Installation
Table 4: 1st Gear Bearing Sleeve Installation
Table 5: 1st a Gear Synchroniser Assemble
Table 6: 1st Gear Installation
Table 7: 1st Gear Bearing Retaining Ring Installation

2nd Gear Assemble


2189035

2nd Gear Assemble

Callout

Component Name

1

Counter Gear Bearing

Tip
Lubricate component with transmission fluid.

2

2nd Gear

Tip
Lubricate component with transmission fluid.

3

2nd Gear Inner Blocking Ring

Tip
Lubricate component with transmission fluid.

4

2nd Gear Intermediate Blocking Ring

Tip
Lubricate component with transmission fluid.

5

2nd Gear Outer Blocking Ring

Tip
Lubricate component with transmission fluid.

1st and 2nd Gear Synchroniser Removal


2188991

1st and 2nd Gear Synchroniser Removal

Callout

Component Name

1

1st and 2nd Gear Synchroniser

1st and 2nd Gear Synchroniser Installation


2189036

1st and 2nd Gear Synchroniser Installation

Callout

Component Name

Preliminary Procedure

    • Make sure to properly align the synchroniser to the gear and notches in the blocking ring.
    • Observe the orientation of the synchroniser.
    • The shoulder of the synchroniser faces 1st gear.

Special Tools

DT-48235 Intermediate 1st and 2nd Synchroniser Installer

1

1st and 2nd Gear Synchroniser Assembly

Tip
Hydraulic press required.

1st Gear Bearing Sleeve Installation


2189037

1st Gear Bearing Sleeve Installation

Callout

Component Name

Special Tools

DT-48235 Intermediate 1st and 2nd Synchroniser Installer

1

1st Gear Bearing Roller Spacer

2

1st Gear Bearing Sleeve

Tip
Hydraulic press required.

1st a Gear Synchroniser Assemble


2189038

1st a Gear Synchroniser Assemble

Callout

Component Name

1

1st Gear Outer Blocking Ring

2

1st Gear Intermediate Blocking Ring

3

1st Gear Inner Blocking Ring

1st Gear Installation


2189039

1st Gear Installation

Callout

Component Name

1

1st Gear Bearing

2

1st Gear

Tip
The steps in both bearings must fall into the 1st gear.

3

1st Gear Bearing

1st Gear Bearing Retaining Ring Installation


2189040

1st Gear Bearing Retaining Ring Installation

Callout

Component Name

Special Tools

DT-48235 Intermediate 1st and 2nd Synchroniser Installer

1

1st Gear Bearing Retaining Ring

Tip
Hydraulic press required.

   


© Copyright Chevrolet. All rights reserved