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Intermediate Shaft Bearing Retainer Installation

Table 1: Clutch and Differential Housing Installation
Table 2: Intermediate Shaft Bearing Retainer Installation
Table 3: Transmission Case Bolts Installation
Table 4: Transmission Case Bolts Installation
Table 5: Intermediate Shaft Plug Installation

Clutch and Differential Housing Installation


2189008

Clutch and Differential Housing Installation

Callout

Component Name

1

Clutch and Differential Housing

Tip
Apply sealer (LOCTITE 5203) to the transmission case to clutch and differential housing mating surface.

Tip
The input and output shaft must engage in its bearing in the clutch and differential housing.

Tip
The gear selector forks sit in their opposing bearings in the clutch and differential housing.

Intermediate Shaft Bearing Retainer Installation


2188730

Intermediate Shaft Bearing Retainer Installation

Callout

Component Name

1

Old Intermediate Shaft Bearing Retainer

Tip

    • Shift the Transmission into any Gear.
    • Draw the intermediate shaft into its bearing with the old retainer.

Special Tools

DT-48225 Input Shaft Holder

Transmission Case Bolts Installation


2189009

Transmission Case Bolts Installation

Callout

Component Name

1

Transmission Case Bolts (Qty: 8)

Caution: Refer to Fastener Caution in the Preface section.

Tighten
20-25 N·m (15-18 lb ft)

2

Intermediate Shaft Bearing Retainer

Procedure

  1. Remove the old intermediate shaft bearing retainer.
  2. Install a new intermediate shaft bearing retainer.
  3. Remove the DT-48225 input shaft holder.

Tighten
90-100 N·m (66-74 lb ft)

Transmission Case Bolts Installation


2188836

Transmission Case Bolts Installation

Callout

Component Name

1

Transmission Case Bolts (Qty: 12)

Caution: Refer to Fastener Caution in the Preface section.

Tighten
20-25 N·m (15-18 lb ft)

Intermediate Shaft Plug Installation


2189010

Intermediate Shaft Plug Installation

Callout

Component Name

1

Intermediate Shaft Bearing Oil Slinger

2

Intermediate Shaft Plug

   


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