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Camshaft Replacement

Removal Procedure

  1. Open the bonnet.
  2. Remove the camshaft gears. Refer to Camshaft Gear Replacement .
  3. Remove the camshaft cover. Refer to Camshaft Cover Replacement .

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    Note: Observe removal sequence 1-5.

  5. Loosen the 10 exhaust camshaft bearing cap bolts, working from outside to inside in a spiral in steps of 1/2 up to 1 turn.
  6. Remove the 10 camshaft bearing cap bolts.
  7. Note: Mark camshaft bearing caps before removal.

  8. Remove the 5 camshaft bearing caps.
  9. Remove the exhaust camshaft.

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  11. Loosen the 10 inlet camshaft bearing cap bolts, working from outside to inside in a spiral in steps of 1/2 up to 1 turn.
  12. Remove the 10 inlet camshaft bearing cap bolts.
  13. Note: Mark camshaft bearing caps before removal.

  14. Remove the 5 inlet camshaft bearing caps.
  15. Remove the inlet camshaft.
  16. Remove the camshaft seals. Refer to Camshaft Seal Replacement .

Installation Procedure

  1. Install NEW camshaft seal rings. Refer to Camshaft Seal Replacement .

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    Note: Coat with MoS 2 lubricating paste. Refer to Adhesives, Fluids, Lubricants, and Sealers .

  3. Install the inlet camshaft.
  4. Note: Note the identification marking on the camshaft bearing caps.

  5. Install the 5 inlet camshaft bearing caps.
  6. Caution: Refer to Fastener Caution in the Preface section.

  7. Install the 10 inlet camshaft bearing cap bolts and tighten in a spiral from the inside to the outside to 16 N·m (12 lb ft).

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    Note: Coat with MoS 2 lubricating paste. Refer to Adhesives, Fluids, Lubricants, and Sealers .

  9. Install the exhaust camshaft.
  10. Note: Observe the identification marking on the camshaft bearing cover.

  11. Install the 5 exhaust camshaft bearing caps.
  12. Install the 10 exhaust camshaft bearing cap bolts and tighten in a spiral evenly from inside to outside to 16 N·m (12 lb ft).
  13. Install the camshaft cover. Refer to Camshaft Cover Replacement .
  14. Install the camshaft gears. Refer to Camshaft Gear Replacement .
  15. Close the bonnet.
   


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