Cruze

Fuel Tank Vent Pipe Replacement - LDE with Electrical Power Steering

Special Tools

CH-807 Closure Plugs

For equivalent regional tools, refer to Special Tools .

Warning: Refer to Petrol/Petrol Vapours Warning in the Preface section.

1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .



2. Remove the fuel tank vent pipe (3) from the evaporative emission canister purge solenoid valve (1).



3. Open the upper bulk head clip (2).
4. Remove the fuel tank vent pipe (1) from the upper bulkhead clip.
5. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .



6. Remove and DISCARD the exhaust front hanger bracket bolt (3).
7. Remove and DISCARD the frame reinforcement bolt (2).
8. Loosen the drive train and front suspension frame bolt (1).



9. Rotate the right frame reinforcement (1) to a position shown to get access to the fuel pipes.



10. Open the 4 fuel pipe clips (2).
11. Remove the lower bulk head clip.



12. Disconnect the evaporative emission canister fuel vent pipe connector (1) from the fuel tank vent pipe (3). Refer to Plastic Collar Quick Connect Fitting Service .
13. Close the fuel tank vent pipe and emission canister fuel vent pipe with CH-807 plugs.
14. Open the fuel pipe clip (2) and remove the fuel tank vent pipe.

1. Install and position the fuel tank vent pipe (3) and close the fuel pipe clip (2).
2. Remove the CH-807 plugs from the emission canister fuel vent pipe and the fuel tank vent pipe.
3. Connect the emission canister fuel vent pipe (1) to the fuel tank vent pipe (3). Refer to Plastic Collar Quick Connect Fitting Service .



4. Install the lower bulk head clip.
5. Close the 4 fuel pipe clips (2).



6. Rotate the right frame reinforcement to its original position.
7. Install the exhaust front hanger bracket bolt (3).
8. Install the frame reinforcement bolt (2).

Caution: Refer to Fastener Caution in the Preface section.

Caution: Refer to Torque-to-Yield Fastener Caution in the Preface section.

9. Tighten the NEW exhaust front hanger bracket bolt (3) to 22 N·m (16 lb ft).
10. Tighten the NEW frame reinforcement bolt (2) to 60 N·m (44 lb ft).
11. Tighten the drivetrain and front suspension frame bolt (1) to 160 N·m (118 lb ft).
12. Lower the vehicle.



13. Install the fuel tank vent pipe (1) to the upper bulkhead clip.
14. Close the upper bulk head clip (2).



15. Install the fuel tank vent pipe (3) to the evaporative emission canister purge solenoid valve (2).
16. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .