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Engine Coolant Fan Shroud Replacement — 2.0L Diesel LNP

Removal Procedure
  1. Drain the cooling system. Refer to Cooling System Draining and Filling .
  2. Remove the charge air cooler. Refer to Charge Air Cooler Replacement : 2.0L Diesel LNP → 1.4L LUH, LUJ - AT → 2.0L Diesel LLW → 1.4L LUH, LUJ - M32-6 MZ4 .

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  3. Remove the 2 upper radiator bracket bolts (1, 3).
  4. Remove the 2 upper radiator brackets (2, 4).
  5. Remove the radiator outlet hose from the radiator. Refer to Radiator Outlet Hose Replacement : 2.0L Diesel LNP → LDD, LUH, and LUJ → 1.6L LXT,L2W → 2.0L Diesel LLW → LDE, LLU, LXV, 2H0, and LUW .

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  6. Unclip the wiring harness clip (8) from the engine cooling fan cowl.
  7. Unclip the wiring harness from the engine coolant fan shroud holders (9) and hang the wiring harness aside.
  8. Disconnect the 2 engine cooling fan motor wiring harness plugs (3, 5).
  9. Unclip the wiring harness clip (4, 7) from the engine cooling fan cowl.
  10. Unclip the wiring harness from the engine cooling fan cowl holders (6).
  11. Hang the engine cooling fan cowl wiring harness aside.

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  12. Remove the engine coolant fan shroud (1) in top direction from the 4 radiator clips (2, 3).

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    Note: Ensure that the air conditioning condenser (3) is secured with seat belts.

  13. Remove the radiator (2) from the radiator lower brackets (4) in top direction and tipping the radiator forward.
  14. Remove the engine coolant fan shroud (1) in top direction from the vehicle.

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  15. Unclip the 2 engine cooling fan wiring harnesses (1, 3) from the engine cooling fan cowl.
  16. Unclip the 2 engine cooling fan connectors (2) from the engine cooling fan cowl.
  17. Remove the 6 engine cooling fan bolts (4) from the 2 engine cooling fans.
  18. Remove the 2 engine cooling fans from the engine cooling fan cowl.

Installation Procedure

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  1. Install the 2 engine cooling fans to the engine cooling fan cowl.

    2. Caution: Refer to Fastener Caution in the Preface section.

  2. Install the 6 engine cooling fan bolts (4) to the 2 engine cooling fans and tighten to 4 N·m (35 lb in).
  3. Clip the 2 engine cooling fan connectors (2) into the engine cooling fan cowl.
  4. Clip in the 2 engine cooling fan wiring harnesses (1, 3) to the engine cooling fan cowl.

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  5. Install the engine coolant fan shroud (1) to the vehicle.
  6. Install the radiator (2) to the radiator lower brackets.

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  7. Install the engine coolant fan shroud (1) to the 4 radiator clips (2, 3).

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  8. Install and position the engine cooling fan cowl wiring harness.
  9. Clip in the wiring harness to the engine cooling fan cowl holders (6).
  10. Clip the wiring harness clip (4, 7) into the engine cooling fan cowl.
  11. Connect the 2 engine cooling fan motor wiring harness plugs (3, 5).
  12. Clip the wiring harness into the engine coolant fan shroud holders (9).
  13. Clip the wiring harness clip (8) into the engine coolant fan shroud.
  14. Install the radiator outlet hose to the radiator. Refer to Radiator Outlet Hose Replacement : 2.0L Diesel LNP → LDD, LUH, and LUJ → 1.6L LXT,L2W → 2.0L Diesel LLW → LDE, LLU, LXV, 2H0, and LUW .

    15. Caution: Refer to Fastener Caution in the Preface section.


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  15. Install the 2 upper radiator brackets (2, 4).
  16. Install the 2 upper radiator bracket bolts (1, 3) and tighten to 22 N·m (16 lb ft).
  17. Install the charge air cooler. Refer to Charge Air Cooler Replacement : 2.0L Diesel LNP → 1.4L LUH, LUJ - AT → 2.0L Diesel LLW → 1.4L LUH, LUJ - M32-6 MZ4 .
  18. Fill the cooling system. Refer to Cooling System Draining and Filling .
   


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