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SECTION 5B4

TRANSMISSION / TRANSAXLE (FIVE-SPEED MANUAL TRANSAXLE: F40)

FIVE-SPEED M/T(F40) — MANUAL TRANSAXLE (561)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
J309
GSL
DSL
GSL
DSL
1
. TRANSAXLE ASSEMBLY - REPLACE
5610110
.
6.4
.
6.6
INC : Replace clutch release bearing necessary
.
.
.
.
.
. B — WITH TRANSFER CASE
561011B
.
.
.
.
. C — CLUTCH PRESSURE PLATE AND DRIVEN PLATE REMOVE AND REINSTALL
561011C
.
0.5
.
0.5
. D — CLUTCH ACTUATOR CYLINDER
561011D
.
0.2
.
0.2
. E — FLYWHEEL REMOVE AND REINSERT
561011E
.
0.3
.
0.3
. F — CLUTCH ACTUATOR CYLINDER PIPE
561011F
.
0.1
.
0.1
2
. TRANSAXLE ASSEMBLY - OVERHAUL
5610310
.
8.2
.
8.2
INC : Replace clutch release bearing necessary
.
.
.
.
.
. B - DIFFERENTIAL REMOVE AND REINSTALL
561031B
.
.
.
.
. C - DIFFERENTIAL OVERHAUL
561031C
.
.
.
.
. D — BOTH SEAL RINGS FOR TRANSMISSION DRIVE SHAFT REPLACEMENT
561031D
.
0.3
.
0.3
. E — DIFFERENTIAL REPLACEMENT
561031E
.
0.7
.
0.7
3
. TRANSAXLE FLUID — REPLACE
5610510
.
0.4
.
0.4
4
. TRANSMISSION FLUID LEVEL INSPECTION — REPLACE
5610810
.
0.7
.
0.7
5
. BEARING IN CLUTCH HOUSING - REPLACE
5612210
.
7.3
.
7.3
. A — REPLACE ANOTHER BEARING
561221A
.
0.3
.
0.3
6
. CLUTCH HOUSING — REPLACE
5612510
.
8.9
.
8.9
J300 : Cruze / J309 : Orlando

FIVE-SPEED M/T(F40) — TRANSAXLE GEAR (563)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
J309
GSL
DSL
GSL
DSL
1
. SYNCHRONISERS — REPLACE
5631810
.
8.8
.
8.8
. A — DIFFERENTIAL REMOVE AND REINSTALL
563181A
.
0.8
.
0.8
2
. GASKET FOR END SHIELD COVER — REPLACE
5650110
.
.
.
.
3
. GASKET FOR END SHIELD — REPLACE
5650310
.
.
.
.
. A - END SHIELD
565031A
.
.
.
.
4
. TRANSMISSION HOUSING — REPLACE
5651110
.
8.4
.
8.4
. A - ANOTHER BEARING
565111A
.
0.1
.
0.1
5
. SHIFT CONTROL HOUSING SEAL — REPLACE
5660110
.
.
.
1.0
6
. TRANSAXLE HOUSING - REPLACE
5661110
.
8.1
.
8.1
J300 : Cruze / J309 : Orlando

FIVE-SPEED M/T(F40) — DIFFERENTIAL GEAR (567)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
J309
GSL
DSL
GSL
DSL
1
. DIFFERENTIAL - REPLACE
5670110
.
8.7
.
8.7
INC : Inner axle oil seal, outer axle oil seal replace
.
.
.
.
.
INC : R&R transaxle and replace clutch release bearing necessary
.
.
.
.
.
. DIFFERENTIAL — OVERHAUL
5670210
.
8.4
.
8.4
2
. FRONT WHEEL DRIVE SHAFT SEAL — REPLACE
.
.
.
.
.
Right
5671310
.
1.1
.
1.1
Left
5671410
.
1.0
.
1.0
3
. BOTH BEARING IN DIFFERENTIAL GEAR — REPLACE
5671910
.
8.4
.
8.4
J300 : Cruze / J309 : Orlando

FIVE-SPEED M/T(F40) — SHIFT CONTROL (569)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
J300
J309
GSL
DSL
GSL
DSL
1
. TRANSMISSION CONTROL — REPLACE
5690510
.
0.7
.
0.7
2
. MANUAL TRANSMISSION SHIFT LEVER AND SELECTOR LEVER CABLE — ADJUSTMENT
5690810
.
0.3
.
0.7
3
. MANUAL GEARBOX GEARSTICK AND SELECTOR LEVER CABLE - REPLACE
5690910
.
1.3
.
0.8
INC : Adjust Linkage
.
.
.
.
.
J300 : Cruze / J309 : Orlando


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