Orlando

Radiator and Charge Air Cooler Bracket Repair

1. Remove the radiator. Refer to Radiator Replacement : 2.0L Diesel LNP - MT  → 2.0L Diesel LNP - AT  → 1.8L 2H0 - Automatic Transmission  → 1.8L 2H0 - Manual Transmission .
2. Remove the charge air cooler. Refer to Charge Air Cooler Replacement : Diesel and LUJ with MT .



3. Drill hole in the charge air cooler bracket and radiator bracket (2) using a 7 mm (0.28 in) drill.
4. Install the j-clip (3) to the radiator.
5. Install the radiator. Refer to Radiator Replacement : 2.0L Diesel LNP - MT  → 2.0L Diesel LNP - AT  → 1.8L 2H0 - Automatic Transmission  → 1.8L 2H0 - Manual Transmission .
6. Install the charge air cooler to the radiator. Refer to Charge Air Cooler Replacement : Diesel and LUJ with MT .

Caution: Refer to Fastener Caution in the Preface section.

7. Install the repair bolt (1) with locking compound and tighten to 5 N·m (45 lb in).