Orlando

Fuel Tank Vent Pipe Replacement

Special Tools

EN-6015 Closer Plug

For equivalent regional tools, refer to Special Tools .

Warning: Petrol or petrol vapours are highly flammable. A fire could occur if an ignition source is present. Never drain or store petrol or diesel fuel in an open container, due to the possibility of fire or explosion. Have a dry chemical (Class B) fire extinguisher nearby.

Warning: Always wear safety goggles when working with fuel in order to protect the eyes from fuel splash.

1. Open the bonnet.
2. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection : without Start/Stop System .



3. Remove the fuel tank vent pipe (1) from the evaporative emission canister purge solenoid valve (3).
4. Close the fuel tank vent pipe with EN-6015 closer plug .
5. Unclip the fuel tank vent pipe (1) from the brake and fuel pipe clip (2).
6. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .



7. Remove the exhaust pipe front hanger and front suspension support bolts (2).
8. Remove the drivetrain and front suspension frame bolt (3).
9. Remove the drivetrain and front suspension frame support.



10. Unclip the fuel vent pipe (3) from the rear brake and fuel pipe clip (2).
11. Disconnect the evaporative emission canister fuel vent pipe connector (1) from the fuel tank vent pipe (3). Refer to Plastic Collar Quick Connect Fitting Service .
12. Close the fuel tank vent pipe and emission canister fuel vent pipe with EN-6015 plugs .



13. Unclip the fuel tank vent pipe (1) from the 4 other brake and fuel pipe clips (2).

Note: Do not bend the fuel tank vent pipe.

14. Remove the fuel tank vent pipe (1).

Note: Do not bend the fuel tank vent pipe.

1. Install the fuel tank vent pipe (1).
2. Clip the fuel tank vent pipe (1) into the 4 brake and fuel pipe clips (2).



3. Remove the EN-6015 closer plugs from the emission canister fuel vent pipe (1) and the fuel tank vent pipe (3).
4. Connect the fuel vent pipe (3) to the emission canister fuel vent pipe (1). Refer to Plastic Collar Quick Connect Fitting Service .



5. Install the drivetrain and front suspension frame support.

Caution: Refer to Fastener Caution in the Preface section.

Note: Do NOT reuse old bolts.

6. Install the NEW drivetrain and front suspension frame bolt (3) and tighten to 160 N·m (118 lb ft).
7. Install the NEW exhaust pipe front hanger bolts (2) - M8 and tighten to 20 N·m (15 lb ft).
8. Install the NEW front suspension support bolts (2) - M10 and tighten to 60 N·m (44 lb ft).
9. Lower the vehicle.



10. Remove the EN-6015 closer plug from the fuel tank vent pipe (1).
11. Install the fuel tank vent pipe (1) to the evaporative emission canister purge solenoid valve (3).
12. Clip the fuel tank vent pipe (1) into the brake and fuel pipe clip (2).
13. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection : without Start/Stop System .
14. Close the bonnet.