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SECTION 1C

ENGINE (DOHC ENGINE MECHANICAL)

DOHC ENGINE MECH. — DOHC ENGINE UNIT (111)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
M300
1.0D
1
. ENGINE ASSEMBLY (M/T) — OVERHAUL
1110100
11.4
INC : R & I ENGINE ASS'Y, FLYWHEEL, INTAKE AND EXHAUST MANIFOLD ASS'Y, TIMING BELT, ENGINE ADJUST.
.
.
. ENGINE ASSEMBLY (A/T) — OVERHAUL
1110300
11.5
INC : R & I ENGINE ASS'Y, FLYWHEEL, INTAKE AND EXHAUST MANIFOLD ASS'Y, TIMING BELT, ENGINE ADJUST.
.
.
2
. ENGINE ASSEMBLY (M/T) — REPLACE
1110800
5.9
INC : R & I ENGINE ASS'Y, FLYWHEEL, INTAKE AND EXHAUST MANIFOLD ASS'Y, ENGINE ADJUST.
.
.
. ENGINE ASSEMBLY (A/T) — REPLACE
1110900
6.2
INC : R & I ENGINE ASS'Y, FLYWHEEL, INTAKE AND EXHAUST MANIFOLD ASS'Y, ENGINE ADJUST.
.
.
.
. ENGINE OIL — REPLACE
1112200
0.4
M300 : Spark

DOHC ENGINE MECH. — BELT SYSTEM (113)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
M300
1.0D
1
. DRIVE BELT REPLACEMENT
1131900
0.6
2
. BELT, ACCESSORY — REPLACE
1132200
3
. DRIVE BELT TENSIONER REPLACEMENT
1132400
0.8
4
. POWER STEERING PUMP BELT REPLACEMENT
1132700
0.3
M300 : Spark

DOHC ENGINE MECH. — ENGINE BLOCK (121)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
M300
1.0D
1
. OIL LEVEL INDICATOR — REPLACE
1210200
0.2
2
. OIL LEVEL INDICATOR TUBE REPLACEMENT
1210300
0.2
3
. VALVE, OIL FILTER BY-PASS — REPLACE
1210500
4
. PLUG, EXPANSION — REPLACE
1210700
0.4
NOTE : Add appropriate labour MODEL(s) for removal if necessary components to gain access to plug to regular labour hours column
.
.
5
. PLUG, OIL GALLERY — REPLACE
1210900
5.2
INC : R & I TRANSAXLE ASS'Y
.
.
6
. BLOCK, CYLINDER — REPLACE
1211100
11.4
7
. BRACKET, ENG BLOCK — REPLACE
1211300
8
. PLATE, CLUTCH HOUSING UPPER — REPLACE
1211700
5.2
9
. PLATE, CLUTCH HOUSING LOWER — REPLACE
1211900
0.2
10
. GASKET OR PLATE, CYL. BLOCK — REPLACE9
1212100
5.2
M300 : Spark

DOHC ENGINE MECH. — CRANKSHAFT & PISTON (122)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
M300
1.0D
1
. CRANKSHAFT REAR OIL SEAL INSTALLATION
1220200
5.5
. CRANKSHAFT REAR OIL SEAL REPLACEMENT
1220400
5.9
INC : R & I TRANSAXLE ASS'Y
.
.
2
. CRANKSHAFT AND BEARING INSTALLATION
1220600
11.4
INC : R & I TRANSAXLE ASS'Y, FLYWHEEL, OIL SUMP, ENGINE ADJUST.
.
.
A — REPLACE EACH ADDITIONAL
122060A
0.1
B — REPLACE REAR MAIN BEARING (AUTO TRANSAXLE)
122060B
C — REPLACE REAR MAIN BEARING (MANUAL TRANSAXLE)
122060C
3
. PISTON, CONNECTING ROD, AND BEARING INSTALLATION
1220800
9.1
INC : R & I OIL SUMP ASS'Y, OIL SUCTION PIPE
.
.
A — REPLACE EACH ADDITIONAL
122080A
0.2
B — REPLACE ALL
122080B
0.6
4
. CRANKSHAFT (M/T) — REPLACE
1221100
11.4
INC : R & I ENGINE ASS'Y, CYLINDER HEAD ASS'Y FLYWHEEL, PISTON ASS'Y, ENGINE ADJUST.
.
.
5
. CRANKSHAFT (A/T) — REPLACE
1221200
11.4
INC : R & I ENGINE ASS'Y, CYLINDER HEAD ASS'Y FLYWHEEL, PISTON ASS'Y, ENGINE ADJUST.
.
.
6
. CRANKSHAFT TARGET WHEEL — REPLACE
1221300
7
. PISTON, ROD AND/OR RINGS (ONE) — REPLACE
1221500
9.1
INC : R & I CYLINDER HEAD ASS'Y, OIL SUCTION PIPE, ENGINE ADJUST.
.
.
C — REPLACE EACH ADDITIONAL
122150C
0.3
D — REPLACE ALL
122150D
0.9
8
. FLYWHEEL (MANUAL T/M) — REPLACE
1221700
5.2
INC : R & I T/M ASS'Y, CLUTCH COVER ASS'Y
.
.
9
. FLYWHEEL (AUTO T/M) — REPLACE
1221900
5.7
M300 : Spark

DOHC ENGINE MECH. — OIL SUMP & PUMP (123)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
M300
1.0D
1
. ENGINE OIL AND OIL FILTER REPLACEMENT
1231100
0.4
2
. PLUG AND/OR GASKET, OIL SUMP DRAIN — REPLACE
1231300
0.3
3
. HOUSING AND/OR SEAT, ENGINE OIL COOLER — REPLACE
1231400
4
. SUMP REPLACEMENT
1231500
1.7
INC : FRONT EXHAUST PIPE ASS'Y, EXHAUST PIPE BRACKET
.
.
5
. COOLER AND/OR SEAL, ENGINE OIL — REPLACE
1231600
6
. OIL PUMP REPLACEMENT
1231700
7.2
INC : R & I TIMING BELT, OIL SUMP, ENGINE ADJUST
.
.
7
. SENSOR, FUEL SWITCH & ENGINE OIL PRESSURE GAUGE — REPLACE
1231900
0.3
8
. TUBE, OIL SUCTION — REPLACE
1232100
1.7
9
. CRANKSHAFT FRONT OIL SEAL REPLACEMENT
1232300
0.9
10
. PIECE, CONNECTING — REPLACE
1232500
0.5
11
. VALVE, OIL PRESSURE RELIEF — REPLACE
1232700
12
. GASKET OIL PUMP — REPLACE
1232900
7.2
13
. POSITIVE CRANKCASE VENTILATION VALVE REPLACEMENT
1233200
0.2
M300 : Spark

DOHC ENGINE MECH. — CYLINDER HEAD (131)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
M300
1.0D
1
. GASKET, CYLINDER HEAD — REPLACE
1312300
8.7
INC : R & I CYLINDER HEAD ASS'Y, INTAKE & EXHAUST MANIFOLD, ENGINE ADJUST.
.
.
2
. CYLINDER HEAD REPLACEMENT
1312500
9.3
INC : R & I CYLINDER HEAD ASS'Y, INTAKE & EXHAUST MANIFOLD, VALVES, ENGINE ADJUST.
.
.
. HEAD, CYLINDER — OVERHAUL
1312600
10.1
INC : R & I CYLINDER HEAD ASS'Y, INTAKE & EXHAUST MANIFOLD, VALVES, ENGINE ADJUST.
.
.
3
. VALVE (ONE CYLINDER) — REPLACE
1312700
10.1
INC : R & I CYLINDER HEAD ASS'Y, INTAKE & EXHAUST MANIFOLD, CAMSHAFT, VALVE STEM SEALS, VALVES RECONDITION, ENGINE ADJUST.
.
.
C — VALVES (EACH ADDITIONAL)
131270C
0.1
D -VALVES (ALL)
131270D
0.4
4
. GUIDE, VALVE — REPLACE
1312800
10.1
INC : R & I CYLINDER HEAD ASS'Y, INTAKE & EXHAUST MANIFOLD, CAMSHAFT, VALVE, STEM SEALS, VALVES RECONDITION, ENGINE ADJUST.
.
.
C — VALVES (EACH ADDITIONAL)
131280C
0.1
D — VALVES (ALL)
131280D
0.4
5
. SPRING CAP AND/OR SEAL, VALVE (ONE CYLINDER) — REPLACE
1312900
10.0
INC : R & I CYLINDER HEAD ASS'Y, CAMSHAFT, ENGINE ADJUST.
.
.
C — VALVES (EACH ADDITIONAL)
131290C
0.1
D — VALVES (ALL)
131290D
0.4
6
. TAPPET, VALVE — REPLACE
1313800
10.0
C — VALVES (EACH ADDITIONAL)
131380C
0.1
D — VALVES (ALL)
131380D
0.4
7
. CYLINDER HEAD PLUG — REPLACE
1313900
8
. AUTOMATIC A/C ENGINE COOLANT TEMPERATURE SENSOR REPLACEMENT
1314100
0.3
. ENGINE COOLANT TEMPERATURE SENSOR REPLACEMENT
.
.
M300 : Spark

DOHC ENGINE MECH. — CAM SUPPORT & SHAFT (132)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
M300
1.0D
1
. CAMSHAFT COVER REPLACEMENT
1322100
1.2
2
. CAMSHAFT REPLACEMENT
1322400
7.7
INC : R & I DIS COIL, CAMSHAFT GEAR, IGNITION TIMING ADJUST.
.
.
C — REPLACE BOTH
132240C
0.2
3
. CAP, OIL FILLER — REPLACE
1322700
0.2
M300 : Spark

DOHC ENGINE MECH. — TIMING COVER (133)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
M300
1.0D
1
. CRANKSHAFT BALANCER REPLACEMENT
1332100
0.9
2
. ENGINE FRONT COVER WITH OIL PUMP REPLACEMENT
1332200
7.0
3
. SPROCKET, CRANKSHAFT TIMING — REPLACE
1333100
7.4
INC : R & I TIMING BELT, ENGINE ADJUST.
.
.
4
. SPROCKET, CAMSHAFT TIMING — REPLACE
1333300
7.5
INC : R & I TIMING BELT, ENGINE ADJUST.
.
.
5
. WATER PUMP REPLACEMENT
1333500
1.5
6
. CRANKSHAFT POSITION SENSOR REPLACEMENT
1333700
0.2
7
. CAMSHAFT POSITION SENSOR REPLACEMENT
1333800
0.4
8
. PULLEY, IDLER — REPLACE
1333900
7.5
9
. TENSIONER, TIMING CHAIN — REPLACE
1334500
7.5
10
. CHAIN, TIMING — REPLACE
1334600
7.4
M300 : Spark

DOHC ENGINE MECH. — ENGINE & TRANSAXLE MOUNT (138)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
M300
1.0D
1
. ENGINE MOUNT REPLACEMENT
1380100
0.8
2
. BRACKET, ENGINE MOUNT (RH-FRONT) — REPLACE
1380300
0.8
3
. MOUNT, TRANSAXLE (LH-FRONT) — REPLACE
1380500
0.9
4
. TRANSMISSION MOUNT BRACKET(LH)
1380600
1.0
5
. MOUNT, TRANSAXLE (CENTRE-REAR) — REPLACE
1380700
0.4
6
. ROD, REACTION — REPLACE
1381300
0.3
7
. BRACKET, REACTION (LOWER) — REPLACE
1381500
0.4
8
. SHIELD, SPLASH — REPLACE
.
.
RIGHT
1382100
0.3
LEFT
1382200
0.3
BOTH
1382400
0.4
M300 : Spark


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