Spark

Clutch Pressure and Driven Plate Replacement

Special Tools

DT-50180 Clutch Centre Guide

For equivalent regional tools, refer to Special Tools .

1. Remove the transmission from the vehicle. Refer to Transmission Replacement .




Note: Remove the clutch pressure plate bolts symmetrically to avoid clutch pressure plate distortion.

2. Remove the 6 clutch pressure plate bolts (1).
3. Remove the clutch pressure plate and clutch disc (2).

1. Inspect the weak and damaged diaphragm spring (1).
2. Inspect the face that may be polluted by the oil or grease (2).

1. Measure the rivet head depth from the clutch disc surface and replace if the depth is below the limit.

Specifications

•	Rivet head depth for standard equals 1.1 mm (0.043 in).

•	Rivet head depth for limit equals 0.4 mm (0.016 in).

2. Replace the clutch disc if the clutch disc surface is contaminated or if the clutch disc rivets are loose.

Measure the runout in a rotational direction and replace if the runout exceeds the limit.

Specifications
The disc runout limit in a rotational direction equals 0.7 mm (0.028 in).

1. Install the clutch pressure plate and clutch disc (1) to the flywheel.
2. Align the clutch pressure plate and clutch disc onto the flywheel using DT-50180 Clutch Centre Guide (2).

Caution: Refer to Fastener Caution in the Preface section.

3. Install the 6 bolts (3) and tighten the bolts crosswise to 35 N·m (26 lb ft) .
4. Remove the DT-50180 clutch centre guide (2).
5. Install the transmission to the vehicle. Refer to Transmission Replacement .