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Clutch Release Bearing Replacement

Special Tools

    • DT-49085 Bushing Remover
    • DT-49086 Bushing Remover/Installer
    • DT-49087 Bushing Remover
    • DT-50059 Sliding Shaft
    •  DT-50060 Bushing/Bearing Installation Tool
    • DT-50199 Bushing, Seal Installer

For the equivalent local tools, refer to Special Tools .

Removal Procedure

  1. Remove the transmission from the vehicle. Refer to Transmission Replacement .
  2. Remove the release arm. Refer to Clutch Pedal Arm Replacement .

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  4. Remove the release bearing (1).

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  6. Remove the (No. 2) bushing and seal using DT-49085 bushing remover (1) and hammer.
  7. Remove the release shaft (2).

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  9. Install the DT-49086 bushing remover/installer (1) and the DT-49087 bushing remover (2) to the No.1 bushing.
  10. Connect the DT-50059 sliding shaft (3) to the end of the DT-49086 bushing remover/installer (1).
  11. Remove the No.1 bushing by pulling.

Installation Procedure


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  1. Install the new No.1 release shaft bushing using the DT-49086 bushing remover/installer (1), DT-50060 bushing, bearing installer (2) and a hammer.

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  3. Coat the release shaft and bushing with grease.
  4. Install the release shaft (1).
  5. Install the new No.2 release shaft bushing (2) using the DT-50199 bushing, seal installer (3) and a hammer.

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  7. Install the release shaft seal (1) using the DT-50199 bushing, seal installer (2) and a hammer.

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  9. Coat the spline of the transmission input shaft with multi-purpose grease (1).
  10. Coat the release bearing bore and the connecting of the release shaft with multi-purpose grease (2).
  11. Install the release bearing (3).
  12. Install the release arm. Refer to Clutch Pedal Arm Replacement .
  13. Install the transmission to the vehicle. Refer to Transmission Replacement .
   


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