Spark

Horns Malfunction

Battery positive voltage is applied at all times to the horn relay coil and the horn relay switch. Pressing the horn switch applies ground through the switch contacts and the horn relay control circuit to the coil side of the relay, energising the relay. Battery voltage is then applied through the switch side of the relay and the horn control circuit to the horns.

A short circuit to ground in the horn relay control circuit or a short circuit to voltage in the horn control circuit will cause the horn to sound continuously until the horn overheats and becomes inoperative.

Rotate the steering wheel while pressing the horn pad to identify intermittent and poor connections within the steering column.

If diagnosing a Horn - Poor Tone condition, inspect the following:

Schematic Reference

Horn Schematics

Connector End View Reference

Component Connector End Views

Description and Operation

Horns System Description and Operation

Electrical Information Reference

Ignition ON, press and release the steering wheel horn pad. The horns should sound and emit a clear and even tone only when the horn pad is pressed.

Horn Switch Circuit Test

1. Disconnect the HORN relay.
2. Ignition ON, verify that a test lamp does not illuminate between the control circuit terminal 87 and ground.

⇒	If the test lamp illuminates, test the control circuit for a short to voltage.

3. Verify that a test lamp illuminates between the B+ circuit terminal 30 and ground.

⇒	If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance.

4. Verify that a test lamp illuminates between the B+ circuit terminal 86 and ground.

⇒	If the test lamp does not illuminate, test the B+ circuit for an open/high resistance.

5. Disconnect the wiring harness plug at the appropriate horn.
6. Test for less than 1 Ω between the ground circuit terminal 1 and ground.

⇒	If greater than the specified range, test the ground circuit for an open/high resistance.

7. Connect the harness connector at the horn.
8. Connect a 20A fused jumper wire between the B+ circuit terminal 30 and the control circuit terminal 87. Verify the horns are activated.

⇒	If the horns do not activate, test the control circuit for a short circuit to ground or an open/high resistance. If the circuit tests normal, test or replace the horn.

9. Connect a test lamp between the B+ circuit terminal 86 and the control circuit terminal 85.
10. Press and release the steering wheel horn pad. The test lamp should turn ON and OFF when changing between the commanded states.

⇒	If the test lamp is always ON, test the control circuit for a short to ground. If the circuit tests normal, inspect for a sticking horn switch.

⇒	If the test lamp is always OFF, test the control circuit for a short to voltage or an open/high resistance. If the circuit tests normal, inspect for an open horn switch.

11. If all circuits test normal, test or replace the HORN relay.

Horn - Poor Tone

1. Ignition OFF, disconnect the wiring harness plug at the appropriate horn.
2. Test for less than 1 Ω between the ground circuit terminal 1 and ground.

⇒	If greater than the specified range, test the ground circuit for a high resistance.

3. Disconnect the HORN relay.
4. Test for less than 1 Ω between the control circuit terminal 87 at the HORN relay and the control circuit terminal 2 at the horn.

⇒	If greater than the specified range, test the control circuit for a high resistance.

5. If all circuits test normal, test or replace the horn.

Horn

1. Ignition OFF, disconnect the wiring harness plug at the appropriate horn.
2. Install a 15A fused jumper wire between the control terminal 2 and 12V. Install a jumper wire between the ground terminal 1 and ground. Verify the horn emits a clear and even tone.

⇒	If the sound emitted is not clear and even, replace the horn.

Relay Test

1. Ignition OFF, disconnect the HORN relay.
2. Test for 60-180 Ω between terminals 85 and 86.

⇒	If not within the specified range, replace the relay.

3. Test for infinite resistance between the following terminals:

•

30 and 86

•

30 and 87

•

30 and 85

•

85 and 87

⇒	If not the specified value, replace the relay.

4. Install a 30A fused jumper wire between relay terminal 85 and 12V. Install a jumper wire between relay terminal 85 and ground. Test for less than 2 Ω between terminals 30 and 87.

⇒	If greater than the specified range, replace the relay.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.