Spark

Power Vacuum Brake Booster Replacement — Left Hand Drive

Warning: Refer to Brake Fluid Irritant Warning in the Preface section.

Caution: Refer to Brake Fluid Effects on Paint and Electrical Components Caution in the Preface section.

1. Apply and release the brake pedal several times until it becomes firm to deplete the brake booster vacuum reserve.
2. Remove the master cylinder. Refer to Master Cylinder Replacement : Right Hand Drive → Left Hand Drive .
3. Remove the power vacuum brake booster check valve and hose assembly from the brake booster grommet.
4. Remove the steering column opening filler. Refer to Steering Column Opening Filler Replacement .



5. Remove the retaining clip (1) and pin (2) from brake pedal.
6. Separate the brake booster pushrod from the brake pedal.



7. Remove the brake booster to accelerator, brake and clutch (ABC) pedal module retaining nuts (1) from the ABC pedal module.



8. Remove the power vacuum brake booster (1).



9. Remove the power vacuum brake booster gasket (1).

Inspect the power vacuum brake booster gasket for damage and replace if necessary.

1. Install the power vacuum brake booster gasket (1).



2. Install the power vacuum brake booster (1).



3. Loosely install the brake booster to ABC pedal module retaining nuts (1).



4. Connect the brake booster pushrod to the brake pedal.
5. Install the pushrod pin (2) to the brake pedal and insert the retaining clip (1) to the pin (2).

Caution: Refer to Fastener Caution in the Preface section.




6. Completely tighten the brake booster to ABC pedal module retaining nuts (1) and tighten to 22 N·m (16 lb ft).
7. Install the steering column opening filler. Refer to Steering Column Opening Filler Replacement .
8. Install the power vacuum brake booster check valve and hose assembly to the brake booster grommet.
9. Install the master cylinder . Refer to Master Cylinder Replacement : Right Hand Drive → Left Hand Drive .