Spark

Engine Mount Replacement - with CH-49290

Special Tools

For equivalent regional tools, refer to Special Tools .

Note: The SPX installation manual is supplied with the special tool and is also available online from SPX directly. Go to www.spxtools-shop.com.

1. Assemble the CH-49290 engine support tool (1) according to the details provided in the SPX installation manual.
2. Install the torque support (2) to the engine.
3. Support the CH-904 base frame on a jack.
4. Support the CH-49290 engine support tool on the CH-904 base frame.




Note: The SPX installation manual is supplied with the special tool and is also available online from SPX directly.

5. Install the CH-49290 engine support tool (1) according to the details provided in the SPX installation manual.




Note: DO not remove power steering fluid hose and coolant hose from power steering fluid reservoir and coolant surge tank.

6. Remove 2 power steering fluid reservoir bolts (1) and unclip power steering fluid reservoir and support it on the engine.
7. Remove the 2 bolts (2).
8. Reposition and retain the coolant surge tank (5) away from the engine mount in order to provide clearance for removal of the engine mount.



9. Remove the 2 engine mount nuts (2).
10. Remove the engine mount bolt (3).
11. Remove the 3 engine mount to body retaining bolts (1).
12. Remove the engine mount (4).

1. Install the engine mount (4).

Caution: Refer to Fastener Caution in the Preface section.

2. Install the 3 engine mount to body retaining bolts (1) and tighten to 50 N·m (37 lb ft).
3. Install the bolt (3) and tighten to 58 N·m (43 lb ft).
4. Install the 2 nuts (2) and tighten to 58 N·m (43 lb ft).



5. Install the coolant surge tank (5).
6. Tighten 2 bolts (2) to 9 N·m (80 lb in).
7. Clip power steering fluid reservoir to coolant surge tank.
8. Tighten 2 bolts (1) to 9 N·m (80 lb in).



9. Remove the CH-49290 engine support tool (1)
10. Remove the CH-49290 engine support tool from the CH-904 base frame .
11. Remove the CH-904 base frame from the jack.



12. Disassemble the CH-49290 engine support tool (1).
13. Remove the torque support (2) from the engine.