Spark

Camshaft Housing Installation

Special Tools

For equivalent regional tools, refer to Special Tools .

1. Install the EN-50515 fixing tool  (1) on exhaust side.



2. Apply pressure at EN-50515 fixing tool  (arrow) and turn the camshaft, until EN-50515 fixing tool  (1) engages in the exhaust camshaft.



3. Turn crankshaft in engine direction of rotation until EN-50516 fixing tool  (1) to engage with the drilling at flywheel (2) and cylinder block.



4. Install a NEW camshaft housing gasket (4).
5. Install the camshaft housing (3):

Note: Do not tighten the studs.

6. Install the 2 camshaft housing studs (1).

Note: Take note that there are different bolt lengths. Do not tighten the bolts.

7. Install 13 NEW camshaft housing bolts (2).

Caution: Refer to Fastener Caution in the Preface section.




8. Tighten the 13 camshaft cover bolts and the 2 camshaft cover studs in sequence as shown:

•	For camshaft housing studs tighten to 25 N·m (18 lb ft).

•	For camshaft housing bolts tighten to 20 N·m (15 lb ft).




9. Install the glow plug wiring harness bracket (2).
10. Install the 2 glow plug wiring harness bracket bolts (1) and tighten to 9 N·m (80 lb in).



11. Install the turbocharger wastegate actuator vacuum control solenoid valve bracket (2).
12. Install the 2 turbocharger wastegate actuator vacuum control solenoid valve bracket bolts (1) and tighten to 9 N·m (80 lb in).



13. Install the engine control module wiring harness bracket (1).
14. Install the engine control module wiring harness bracket bolt (2) and tighten to 9 N·m (80 lb in).