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Engine Mechanical Specifications

Application

Specification

Metric

English

General Data

RPO

LEB

Engine Type

3 Cylinder inline

Displacement

938 ccm

57.2 cu in

Bore Diameter

69.7 mm

2.74 in

Stroke

82,0 mm

3.2 in

Bore Distance

77,0 mm

3.0 in

Compression Ratio

16.8:1

Output @ Engine Speed

42 kW / 4000 RPM

Torque @ Engine Speed

140 Nm / 1750 RPM

103  lbf ft / 1750 RPM

Idle Speed

800 RPM

No-Load max. Speed

5200 RPM

Leakage of Pressure

<25% per Cylinder

Injection Pressure of the Common Rail System

1600 bar

23206 PSI

Engine Management

ECM Type

EDC 17

Injection Pressure Pump Type

Bosch CP1H

Injector Type

CRIP 2 MI

Firing Order

1-3-2

Glow Plug Type

Low voltage without pressure sensor

Glow Plug Voltage

5 Volt

Oil Circulation System

Engine Oil Filling with Oil Filter

3.2 L

3.4 quarts

Engine Oil Filling between "min." and "max."

1.0 L

1.06 quarts

Engine Oil Quality (European Countries)

Dexos2

Engine Oil Quality (Non European Countries)

ACEA A3/B4

Engine Oil Viscosity

0W-30, 5W-30,10W-30, 0W-40, 5W-40, 10W-40

Disposal of Engine Oil

For disposal the engine oil follow safety regulations and national legislation.

Oil Consumption / 1000 km

0.4 L

0.42 quarts

Oil Pump

Oil Pump Type

Rotor Pump

Oil Pressure with Idle Speed and under hot running conditions

>100 kPa / 800 RPM

Oil Pressure with 4000 RPM under hot running conditions

300-350 kPa / 4000 RPM

Radial Clearance between driven gear wheel and housing

0.10 - 0.23 mm

0.0039 - 0.0091 in

Axial Clearance between oil pump cover contact surface and gear wheel

0.025 - 0.075 mm

0.00098 - 0.00295 in

Coolant System

Type of Coolant Pump

Centrifugal Pump

Delivery Rate with 4500 RPM

115 L / min

30.38 gal / min

Thermostat

Type

Outlet Thermostat System

Start to Opening

88° C

190.4° F

Fully Open

103° C

217.4° F

Cylinder Head Gasket

Cylinder Head Gasket Thickness / Piston Projection Dimension (Gasket without Hole)

0.72 mm / 0.028 - 0.127 mm

0.0283 in / 0.00110 - 0.005 in

Cylinder Head Gasket Thickness / Piston Projection Dimension (Gasket with one Hole)

0.82 mm / 0.128 - 0.227 mm

0.0323 in / 0.00504 - 0.00894 in

Cylinder Head Gasket Thickness / Piston Projection Dimension (Gasket with two Holes)

0.92 mm / 0.228 - 0.327 mm

0.0362 in / 0,0090 - 0,01287 in

Cylinder Head

Cylinder Head Height

105.50 ± 0.05 mm

4.154 ± 0.002 in

Maximum Sag of Cylinder Head

0.10 mm

0.0039 in

Valve Seat Angle at Valve Head

45° ± 20`

45° ± 0.33°

Valve Guide External Diameter Standard

10.010 - 10.030 mm

0.3941 - 0.3949 in

Valve Guide External Diameter Oversizing I

0.05 mm

0.00197 in

Valve Guide External Diameter Oversizing II

0.10 mm

0.0039 in

Valve Guide External Diameter Oversizing III

0.25 mm

0.0098 in

Valve Guide Internal Diameter

6.020 - 6.038 mm

0.2370 - 0.2377 in

Valves

Valve Stem Diameter – Inlet

5.90 - 5.94 mm

0.2323 - 0.2339 in

Valve Stem Diameter – Exhaust

5.90 - 5.94 mm

0.2323 - 0.2339 in

Valve Spring Length - Unstressed

37.90 mm

1.49 in

Valve Spring Length - 16.2 - 18.0 daN

31.0 mm

1.22 in

Valve Spring Length - 36.1 - 39.5 daN

23.5 mm

0.93 in

Valve Diameter Intake / Exhaust

21.47 mm

0.85 in

Intake Cam - Nominal Stroke

6.4 mm

0.25 in

Exhaust Cam - Nominal Stroke

7.5 mm

0.30 in

Engine Block

Engine Block Height

212.55 mm

8.37 in

Conrod Length

131.33 mm

5.17 in

Compression Height

40.43 mm

1.59 in

Engine Height - Crank Centre to Top

450 mm

17.72 in

Engine Length - From Engine Block rear face to front pulley

432.5 mm

17.03 in

Cylinder Sleeve

Cylinder Sleeve Diameter

69.600 - 69.610 mm

2.7402 - 2.7405 in

Cylinder Sleeve Diameter (Class C)

69.620 - 69.630 mm

2.7409 - 2.7413 in

Tapering of Cylinder Sleeve

< 0.010 mm

< 0.00039 in

Oval Status of Cylinder Sleeve

± 0.005 mm

± 0.0002 in

Oversize Cylinder Sleeve Diameter

0.1 mm

0.0039 in

Camshaft

Camshaft Bearing Journal Diameter - 1. Bearing Journal

38.500 - 38.515 mm

1.5157 - 1.5163 in

Camshaft Bearing Journal Diameter - 2. Bearing Journal

38.000 - 38.015 mm

1.4961 - 1.4967 in

Camshaft Bearing Journal Diameter - 3. Bearing Journal

30.000 - 30.015 mm

1.1811 - 1.1817 in

Camshaft Axial Clearance

0.15 - 0.34 mm

0.0059 - 0.0134 in

Camshaft Housing

Camshaft Bearing Diameter - 1. Bearing

38.545 - 38.570 mm

1.5175 - 1.5185 in

Camshaft Bearing Diameter - 2. Bearing

38.045 - 38.070 mm

1.4978 - 1.4988 in

Camshaft Bearing Diameter - 3. Bearing

30.045 - 30.070 mm

1.1829 - 1.1839 in

Connecting Rod

Big-End Bearing Bush Internal Diameter

23.006 - 23.012 mm

0.9058 - 0.9060 in

Connection Rod Bearing Clearance

0.03 - 0.062 mm

0.0012 - 0.0024 in

Con Rod Bearing Journal Diameter - Class A

42.591 - 42.600 mm

1.6768 - 1.6772 in

Con Rod Bearing Journal Diameter - Class B

42.582 - 42.591 mm

1.6765 - 1.6768 in

Con Rod Big End Bore Diameter

45.734 - 45.744 mm

1.8006 - 1.8009 in

Con Rod Bearing Shell - Class A (red)

1.546 - 1.552 mm

0.0609 - 0.0611 in

Con Rod Bearing Shell - Class B (blue)

1.550 - 1.556 mm

0.0610 - 0.0613 in

Con Rod Bearing Shell Thickness Oversize

0.127 mm

0.005 in

Main Bearing Shell Thickness Oversize

0.127 mm

0.005 in

Crankshaft

Axial Clearance with Axial Thrust Washers

0.135 - 0.305 mm

0.00532 - 0.01201 in

Axial Clearance without Axial Thrust Washers

0.305 - 2.100 mm

0.01201 - 0.08268 in

Main Bearing Clearance (Block Bore Classes / Crankshaft Classes)

0.028 - 0.048 mm (1/A)

0.0011 - 0.00189 in (1/A)

Main Bearing Clearance (Block Bore Classes / Crankshaft Classes)

0.029 - 0.049 mm (1/B)

0.00114 - 0.00193 in (1/B)

Main Bearing Clearance (Block Bore Classes / Crankshaft Classes)

0.030 - 0.050 mm (1/C)

0.00118 - 0.00197 in (1/C)

Main Bearing Clearance (Block Bore Classes / Crankshaft Classes)

0.027 - 0.047 mm (2/A)

0.00106 - 0.00185 in (2/A)

Main Bearing Clearance (Block Bore Classes / Crankshaft Classes)

0.028 - 0.048 mm (2/B)

0.0011 - 0.00189 in (2/B)

Main Bearing Clearance (Block Bore Classes / Crankshaft Classes)

0.029 - 0.049 mm (2/C)

0.00114 - 0.00193 in (2/C)

Main Bearing Clearance (Block Bore Classes / Crankshaft Classes)

0.026 - 0.046 mm (3/A)

0.00102 - 0.00181 in (3/A)

Main Bearing Clearance (Block Bore Classes / Crankshaft Classes)

0.027 - 0.047 mm (3/B)

0.00106 - 0.00185 in (3/B)

Main Bearing Clearance (Block Bore Classes / Crankshaft Classes)

0.028 - 0.048 mm (3/C)

0.0011 - 0.00189 in (3/C)

Main Bearing Journal Diameter - Class A

51.000 - 50.994 mm

2.0079 - 2.0076 in

Main Bearing Journal Diameter - Class B

50.994 - 50.988 mm

2.0076 - 2.0074 in

Main Bearing Journal Diameter - Class C

50.988 - 50.982 mm

2.0074 - 2.0072 in

Main Bearing Journal Undersize

0.127 mm

0.005 in

Bearing Bore Diameter in Cylinder Block - Class 1

54.710 - 54.714 mm

2.1539 - 2.1541 in

Bearing Bore Diameter in Cylinder Block - Class 2

54.714 - 54.718 mm

2.1541 - 2.1543 in

Bearing Bore Diameter in Cylinder Block - Class 3

54.718 - 54.722 mm

2.1543 - 2.1544 in

Main Bearing Shells - Class A (red)

1.836 - 1.841 mm

0.0723 - 0.0725 in

Main Bearing Shells - Class B (blue)

1.841 - 1.846 mm

0.0725 - 0.0727 in

Main Bearing Shells - Class C (yellow)

1.846 - 1.851 mm

0.0727 - 0.0729 in

Axial Thrust Washers

2.310 - 2.360 mm

0.0910 - 0.0929 in

Piston

Piston Diameter

69.546 - 69.556 mm

2.7380 - 2.7384 in

Piston Projection Dimension

0.028 - 0.327 mm

0.0011 - 0.0129 in

Gudgeon pin Diameter

22.982 - 22.987 mm

0.9048 - 0.9050 in

Piston Pin Eye Diameter

22.991 - 22.996 mm

0.9052 - 0.9054 in

Clearance Piston Pin in Piston

0.004 - 0.014 mm

0.0002 - 0.0006 in

Clearance Piston Pin in Con Rod

0.019 - 0.030 mm

0.0008 - 0.0012 in

Piston Rings

Compression Ring 1 - Thickness

1.970 - 1.995 mm

0.0776 - 0.0785 in

Compression Ring 2 - Thickness

1.470 - 1.490 mm

0.0579 - 0.0587 in

Oil Scraper Ring - Thickness

1.970 - 1.990 mm

0.0776 - 0.0784 in

Compression Ring 1 - Axial Clearance

0.11 - 0.15 mm

0.0043 - 0.0059 in

Compression Ring 2 - Axial Clearance

0.05 - 0.09 mm

0,0020 - 0.0035 in

Oil Scraper Ring - Axial Clearance

0.03 - 0.07 mm

0.0012 - 0.0028 in

Compression Ring 1 - Gap

0.20 - 0.30 mm

0.0079 - 0.0118 in

Compression Ring 2 - Gap

1.0 - 1.5 mm

0.0394 - 0.0591 in

Oil Scraper Ring - Gap

0.25 - 0.50 mm

0.0098 - 0.0197 in

   


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