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SECTION 1C

ENGINE (DOHC ENGINE MECHANICAL)

DOHC ENGINE MECH. — DOHC ENGINE UNIT (111)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C14X
FAMZ 2.0/ 2.2D
L850 2.4D
HFV6 3.0D
1
. ENGINE ASSEMBLY (M/T) — OVERHAUL
1110100
18.2
.
.
INC : R & I Engine assy, Flywheel, Intake and exhaust manifold assy, Timing belt, Engine adjust.
.
.
.
.
C — With transfer case
111010C
0.5
.
.
. ENGINE ASSEMBLY (A/T) — OVERHAUL
1110300
18.2
.
.
INC : R & I Engine assy, Flywheel, Intake and exhaust manifold assy, Timing belt, Engine adjust.
.
.
.
.
C — With transfer case
111030C
0.5
.
.
2
. ENGINE ASSEMBLY (M/T) — REPLACE
1110800
9.6
7.4
7.8
INC : R & I Engine assy, Intake and exhaust manifold assy, Engine adjust.
.
.
.
.
C — With transfer case
111080C
0.5
0.5
0.7
. ENGINE ASSEMBLY REPLACEMENT
1110900
9.3
9.6
7.7
INC : R & I Engine assy, Intake and exhaust manifold assy, Engine adjust.
.
.
.
.
C — With transfer case
111090C
0.5
0.5
0.7
3
. ENGINE OIL — REPLACE
1112200
0.3
0.3
0.3

DOHC ENGINE MECH. — BELT SYSTEM (113)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C14X
FAMZ 2.0/ 2.2D
L850 2.4D
HFV6 3.0D
1
. DRIVE BELT REPLACEMENT — ACCESSORY
1132200
0.5
0.3
2.6
2
. BELT IDLER PULLEY REPLACEMENT
1132300
0.7
.
2.7
3
. DRIVE BELT TENSIONER REPLACEMENT — ACCESSORY
1132400
0.8
0.5
2.7

DOHC ENGINE MECH. — ENGINE BLOCK (121)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C14X
FAMZ 2.0/ 2.2D
L850 2.4D
HFV6 3.0D
1
. OIL LEVEL INDICATOR REPLACEMENT
1210200
0.2
0.2
0.2
2
. OIL LEVEL INDICATOR TUBE REPLACEMENT
1210300
2.2
0.6
0.2
3
. ENGINE BLOCK PLUG REPLACEMENT
1210600
0.3
0.4
0.3
4
. BLOCK, CYLINDER — REPLACE
1211100
18.2
.
.
INC : Overhaul Engine assy, R & I Crankshaft, Piston
.
.
.
.
C — With transfer case
121110C
.
.
.

DOHC ENGINE MECH. — CRANKSHAFT & PISTON (122)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C14X
FAMZ 2.0/ 2.2D
L850 2.4D
HFV6 3.0D
1
. CRANKSHAFT REAR OIL SEAL REPLACEMENT
1220200
4.4
6.6
8.9
. SEAL(S), CRANKSHAFT REAR MAIN (MANUAL TRANSAXLE) — REPLACE
1220400
.
4.0
9.0
INC : R & I Flywheel
.
.
.
.
2
. BEARING, CRANKSHAFT MAIN (ONE) — REPLACE
1220600
18.2
.
.
INC : R & I Engine assy, Flywheel, Crankshaft balance unit, Engine adjust.
.
.
.
.
3
. CONNECTING ROD BEARING REPLACEMENT
1220800
17.3
8.4
9.2
INC : R & I Cylinder head, Crankshaft balance unit
.
.
.
.
4
. CRANKSHAFT REPLACEMENT
1221100
18.2
12.2
11.0
INC : R & I Engine assy, Cylinder head assy, Flywheel, Crankshaft balance unit, Engine adjust.
.
.
.
.
5
. CRANKSHAFT (A/T) — REPLACE
1221200
18.2
.
.
INC : R & I Engine assy, Cylinder head assy, Flywheel, Crankshaft balance unit, Engine adjust.
.
.
.
.
6
. CRANKSHAFT BALANCER REPLACEMENT
1221400
1.8
0.4
2.4
7
. PISTON, CONNECTING ROD, AND BEARING REPLACEMENT
1221500
17.3
8.4
.
INC : R & I Cylinder head, Crankshaft balance unit, Engine adjust.
.
.
.
.
8
. PISTON, CONNECTING ROD, AND BEARING REPLACEMENT — RIGHT HAND SIDE
1221600
.
.
10.0
INC : R & I Cylinder head, Sump
.
.
.
.
9
. PISTON, CONNECTING ROD, AND BEARING REPLACEMENT — LEFT HAND SIDE
1221610
.
.
10.0
INC : R & I Cylinder head, Sump
.
.
.
.
10
. ENGINE FLYWHEEL REPLACEMENT
1221700
3.9
6.5
3.9
INC : R & I Transaxle assy, Clutch cover assy
.
.
.
.
C — With transfer case
122170C
1.4
.
.
11
. AUTOMATIC TRANSMISSION FLEX PLATE REPLACEMENT
1221900
4.4
5.4
4.4
C — With transfer case
122190C
1.4
.
.
12
. REAR OIL SEAL HOUSING REPLACEMENT
1222300
.
.
6.9

DOHC ENGINE MECH. — OIL SUMP & PUMP (123)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C14X
FAMZ 2.0/ 2.2D
L850 2.4D
HFV6 3.0D
1
. OIL FILTER REPLACEMENT
1231100
0.3
0.4
0.4
2
. OIL FILTER ADAPTER REPLACEMENT
1231200
2.0
.
3.3
A — With transfer case
123120A
1.4
.
.
3
. PLUG AND/OR GASKET, OIL SUMP DRAIN — REPLACE
1231300
0.3
0.3
0.3
4
. SUMP REPLACEMENT
1231500
1.7
1.6
7.4
INC : Front exhaust pipe assy, Drive axle intermshaft
.
.
.
.
5
. OIL PUMP REPLACEMENT
1231700
4.3
3.0
7.8
INC : R & I Timing belt, Sump, Engine adjust
.
.
.
.
6
. ENGINE OIL PRESSURE SENSOR REPLACEMENT
1231900
0.5
0.3
2.9
7
. SENSOR, ENGINE OIL LEVEL — REPLACE
1231910
.
.
0.3
8
. OIL PUMP SUCTION PIPE AND SCREEN ASSEMBLY REPLACEMENT
1232100
2.1
1.3
7.5
9
. CRANKSHAFT FRONT OIL SEAL REPLACEMENT
1232300
3.0
0.5
2.5
10
. OIL PRESSURE RELIEF VALVE REPLACEMENT
1232700
.
.
6.9
11
. ENGINE OIL COOLER OUTLET HOSE REPLACEMENT
1234100
0.8
0.8
0.8

DOHC ENGINE MECH. — CYLINDER HEAD (131)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C14X
FAMZ 2.0/ 2.2D
L850 2.4D
HFV6 3.0D
1
. VALVE ROCKER ARM REPLACEMENT
1312100
.
.
7.1
2
. CYLINDER HEAD GASKET REPLACEMENT
1312300
4.8
7.1
9.4
INC : R & I Cylinder head assy, Engine adjust.
.
.
.
.
. CYLINDER HEAD GASKET REPLACEMENT (LEFT)
1312310
.
.
9.2
INC : R & I Cylinder head assy, Engine adjust.
.
.
.
.
3
. CYLINDER HEAD REPLACEMENT
1312500
4.8
7.8
11.0
INC : R & I Intake & exhaust manifold, Engine adjust.
.
.
.
.
. CYLINDER HEAD REPLACEMENT (LEFT)
1312510
.
.
10.6
INC : R & I Intake & exhaust manifold, Engine adjust.
.
.
.
.
. HEAD, CYLINDER — OVERHAUL
1312600
6.0
.
.
INC : R & I Cylinder head assy, Intake & exhaust manifold, Valves, Engine adjust.
.
.
.
.
4
. INTAKE OR EXHAUST VALVE REPLACEMENT
1312700
5.0
7.4
.
INC : R & I Cylinder head assy, Intake & exhaust manifold, Camshaft, Valves recondition, Engine adjust.
.
.
.
.
5
. INTAKE OR EXHAUST VALVE REPLACEMENT — RIGHT HAND SIDE
1312710
.
.
7.6
INC : R & I Cylinder head assy, Intake & exhaust manifold, Camshaft, Valves recondition, Engine adjust.
.
.
.
.
6
. INTAKE OR EXHAUST VALVE REPLACEMENT — LEFT HAND SIDE
1312720
.
.
7.6
INC : R & I Cylinder head assy, Intake & exhaust manifold, Camshaft, Valves recondition, Engine adjust.
.
.
.
.
7
. VALVE STEM OIL SEAL AND VALVE SPRING REPLACEMENT
1312900
5.2
2.1
4.6
INC : R & I Camshaft, Engine adjust.
.
.
.
.
8
. HYDRAULIC VALVE LASH ADJUSTER REPLACEMENT — EXHAUST
1313100
2.8
.
.
9
. TAPPET REPLACEMENT
1313800
3.7
1.4
4.2
10
. ENGINE COOLANT TEMPERATURE SENSOR REPLACEMENT
1314100
0.3
0.6
0.6

DOHC ENGINE MECH. — CAM SUPPORT & SHAFT (132)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C14X
FAMZ 2.0/ 2.2D
L850 2.4D
HFV6 3.0D
1
. CAMSHAFT COVER REPLACEMENT — LEFT HAND SIDE
1322100
0.6
0.8
0.9
. CAMSHAFT COVER REPLACEMENT — RIGHT SIDE
1322200
.
.
1.3
2
. CAMSHAFT REPLACEMENT
1322400
4.0
1.4
4.3
CAMSHAFT REPLACEMENT — LEFT
1322410
.
.
3.9
3
. OIL FILLER CAP REPLACEMENT
1322700
0.2
0.2
0.2
4
. ENGINE COVER REPLACEMENT
1322800
0.2
0.2
0.2
5
. CAMSHAFT FRONT OIL SEAL REPLACEMENT
1323000
2.7
1.4
7.1
6
. CAMSHAFT HOUSING REPLACEMENT
1323400
1.0
.
.

DOHC ENGINE MECH. — TIMING COVER (133)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C14X
FAMZ 2.0/ 2.2D
L850 2.4D
HFV6 3.0D
1
. PULLEY, CRANKSHAFT — REPLACE
1332100
0.5
.
.
2
. ENGINE FRONT COVER REPLACEMENT
1332200
4.0
3.0
8.1
3
. TIMING BELT REAR COVER REPLACEMENT
1332300
2.7
1.8
.
4
. TIMING BELT REPLACEMENT
1332500
.
0.3
.
. TIMING BELT ADJUSTMENT
1332700
.
1.1
.
5
. TIMING BELT TENSIONER REPLACEMENT
1332900
0.8
0.3
8.7
INC : R & I Timing belt, Engine adjust.
.
.
.
.
6
. CRANKSHAFT SPROCKET REPLACEMENT
1333100
2.5
1.1
6.9
INC : R & I Timing belt, Engine adjust.
.
.
.
.
7
. CAMSHAFT DRIVE SPROCKET REPLACEMENT
1333300
4.2
3.3
6.8
INC : R & I Timing belt, Engine adjust.
.
.
.
.
8
. WATER PUMP REPLACEMENT
1333500
1.5
1.8
1.4
9
. WATER PUMP AND BALANCE SHAFT CHAIN REPLACEMENT
1333510
.
4.2
.
10
. WATER PUMP PULLEY REPLACEMENT
1333600
.
1.1
1.1
11
. CRANKSHAFT POSITION SENSOR REPLACEMENT
1333700
0.4
0.6
1.0
A — With transfer case
133370A
1.4
.
1.4
12
. CAMSHAFT POSITION SENSOR REPLACEMENT
1333800
0.3
0.3
0.2
13
. CAMSHAFT POSITION ACTUATOR REPLACEMENT — BANK 1
1333810
.
1.2
4.3
14
. CAMSHAFT POSITION ACTUATOR REPLACEMENT — BANK 2
1333820
.
.
4.1
15
. DRIVE BELT IDLER PULLEY REPLACEMENT
1333900
4.2
1.1
2.7
16
. CAMSHAFT TIMING CHAIN
1334600
4.1
3.9
.
15
. COVER, TIMING BELT FRONT — REPLACE
1334800
4.0
3.0
8.1
17
. CAMSHAFT POSITION SENSOR — BANK2
1334900
.
.
2.4
18
. SECONDARY TIMING CHAIN REPLACEMENT — RIGHT HAND SIDE
1335100
.
.
8.3

DOHC ENGINE MECH. — TIMING COVER (133)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C14X
FAMZ 2.0/ 2.2D
L850 2.4D
HFV6 3.0D
19
. SECONDARY TIMING CHAIN REPLACEMENT — LEFT HAND SIDE
1335200
.
.
8.7
20
. PRIMARY TIMING CHAIN REPLACEMENT
1335300
.
.
8.7
21
. TENSIONER AND/OR GASKET, SECONDARY TIMING CHAIN — REPLACE
1335400
.
.
8.7
22
. TIMING CHAIN TENSIONER REPLACEMENT
1335500
4.2
0.8
6.7
23
. GUIDE, SECONDARY TIMING CHAIN — REPLACE
1335600
.
.
8.2
24
. GUIDE, SECONDARY TIMING CHAIN INNER — REPLACE
1335700
.
.
8.2
25
. TIMING CHAIN GUIDE REPLACEMENT
1335800
.
.
8.7
26
. TIMING CHAIN IDLER SPROCKET REPLACEMENT — LEFT HAND SIDE
1336200
.
.
8.7
27
. CAMSHAFT POSITION ACTUATOR SOLENOID VALVE REPLACEMENT
1336400
.
0.4
1.4
28
. CAMSHAFT POSITION ACTUATOR SOLENOID VALVE REPLACEMENT (LEFT)
1336500
.
.
1.3
29
. TIMING CHAIN IDLER SPROCKET REPLACEMENT — RIGHT HAND SIDE
1336300
.
.
8.0
30
. CAMSHAFT HOUSING REPLACEMENT
1337100
1.0
.
.
31
. CAMSHAFT POSITION ACTUATOR SOLENOID VALVE SOLENOID REPLACEMENT (RIGHT)
1337200
.
.
1.4
32
. CAMSHAFT POSITION ACTUATOR SOLENOID VALVE SOLENOID REPLACEMENT (LEFT)
1337300
.
.
1.3
33
. CAMSHAFT POSITION ACTUATOR SOLENOID VALVE SOLENOID REPLACEMENT (BANK2 RIGHT)
1337400
.
.
1.6
34
. CAMSHAFT POSITION ACTUATOR SOLENOID VALVE SOLENOID REPLACEMENT (BANK2 LEFT)
1337500
.
.
2.5

DOHC ENGINE MECH. — ENGINE & TRANSAXLE MOUNT (138)

NO.
OPERATION DESCRIPTION
OPERATION CODE
C14X
FAMZ 2.0/ 2.2D
L850 2.4D
HFV6 3.0D
1
. ENGINE MOUNT REPLACEMENT — RIGHT SIDE
1380100
0.7
1.6
2.3


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