Captiva
MAINTENANCE
Explanation of Maintenance Section
Chevrolet Pre-Delivery Inspection
Cruze Service Check
LABOUR TIME GUIDE
0. General Information
GENERAL INFORMATION
1. INTRODUCTION
1-1. PAGE LAYOUT
1-2. TYPES OF OPERATION
Major Operation
Supplementary Operation (Adds)
1-3. TIME ALLOWANCES
2. HOW TO READ THIS MANUAL
Section
Illustration Number
Operation Description
3A. Major Operation
3B. Supplementary Operation
Operation Code
1) Main Group Code
2) Basic Code
3) Auxiliary Code
Major Operation
Supplementary Operation (ADD)
Operation Times
Model Code
Engine Type
3. HOW TO USE THIS MANUAL
4. PAINT REPAIR
4-1. INSTRUCTION
4-2. LABOR TIME
4-3. REPAIR TYPE
4-4. HOW TO USE OPERATION CODE FOR PARTIAL PAINTING
5. DEFECT CODE
5-1. NATURE CODES
5-2. CAUSE CODES
5-3. PAINT CODES
6. ABBREVIATIONS
7. MAIN GROUP CODE
1. Engine
ENGINE (DOHC ENGINE MECHANICAL)
DOHC ENGINE MECH. — DOHC ENGINE UNIT (111)
DOHC ENGINE MECH. — BELT SYSTEM (113)
DOHC ENGINE MECH. — ENGINE BLOCK (121)
DOHC ENGINE MECH. — CRANKSHAFT & PISTON (122)
DOHC ENGINE MECH. — OIL SUMP & PUMP (123)
DOHC ENGINE MECH. — CYLINDER HEAD (131)
DOHC ENGINE MECH. — CAM SUPPORT & SHAFT (132)
DOHC ENGINE MECH. — TIMING COVER (133)
DOHC ENGINE MECH. — ENGINE & TRANSAXLE MOUNT (138)
ENGINE (ENGINE COOLING)
ENGINE COOLING — RADIATOR (141)
ENGINE COOLING — COOLING FAN (143)
ENGINE COOLING — RADIATOR HOSE & PIPE (145)
ENGINE COOLING — THERMOSTAT (148)
ENGINE (ENGINE ELECTRICAL)
ENGINE ELECTRICAL — IGNITION CABLE (151)
ENGINE ELECTRICAL — ALTERNATOR UNIT (154)
ENGINE ELECTRICAL — STARTER (156)
ENGINE ELECTRICAL — BATTERY (157)
ENGINE ELECTRICAL — FUSE & RELAY (158)
ENGINE (ENGINE CONTROLS)
ENGINE CONTROLS — FUEL TANK (171)
ENGINE CONTROLS — FUEL LINE (172)
ENGINE CONTROLS — CANISTER & FUEL VACUUM (173)
ENGINE CONTROLS — FUEL INJECTION (181)
ENGINE CONTROLS — ACCELERATOR CONTROL (182)
ENGINE CONTROLS — EMISSION CONTROL (186)
ENGINE (ENGINE INTAKE & EXHAUST)
ENGINE INTAKE & EXHAUST — AIR INTAKE SYSTEM (191)
ENGINE INTAKE & EXHAUST — INTAKE MANIFOLD (193)
ENGINE INTAKE & EXHAUST — EXHAUST MANIFOLD (194)
ENGINE INTAKE & EXHAUST — VACUUM HOSE (195)
ENGINE INTAKE & EXHAUST — EXHAUST PIPE LINE (196)
2. Suspension
SUSPENSION (FRONT SUSPENSION)
FRONT SUSPENSION — KNUCKLE & HUB (213)
FRONT SUSPENSION — FRONT SHOCK ABSORBER (214)
FRONT SUSPENSION — CONTROL ARM (215)
SUSPENSION (REAR SUSPENSION)
REAR SUSPENSION — FOUR LINK TYPE (231)
REAR SHOCK ABSORBER (232)
SUSPENSION (TYRES & WHEEL)
WHEELS & WHEEL COVER (241)
TYRE PRESSURE MONITORING SYSTEM (242)
3. Driveline Axle
DRIVE LINE / AXLE
DRIVE AXLE — AXLE SHAFT PARTS (FRONT) (321)
DRIVE AXLE — AXLE SHAFT PARTS (REAR) (322)
REAR DRIVE MODULE
DRIVE AXLE / AXLE/ RDM — RDM PARTS (331)
RDM PARTS (332)
4. Brakes
BRAKE (HYDRAULIC BRAKE)
HYDRAULIC BRAKE — BRAKE PIPE (425)
HYDRAULIC BRAKE — BRAKE PEDAL & MOUNT (428)
BRAKE (MASTER CYLINDER & POWER BOOSTER)
MASTER CYLINDER & BOOSTER (431)
BRAKE (FRONT BRAKES)
FRONT BRAKE (445)
BRAKE (REAR BRAKES)
REAR BRAKES (W/ABS) — REAR BRAKE (456)
BRAKE (ANTI-LOCK BRAKES SYSTEM)
ANTI-LOCK BRAKES SYSTEM (462)
BRAKE (PARKING BRAKES)
PARKING BRAKES — PARKING BRAKE (478)
5. Transmissions/Transaxle
TRANSMISSION / TRANSAXLE (GMPT AUTO TRANSAXLE : 6T40/45)
GMPT AUTO T/A : 6T40/45 — CASE AND ASSOCIATED PARTS (541)
GMPT AUTO T/A : 6T40/45 — TRANSMISSION CASE ASSEMBLY (542)
GMPT AUTO T/A : 6T40/45 — DRIVE LINK ASSEMBLY (543)
GMPT AUTO T/A : 6T40/45 — CONTROL VALVE BODY ASSEMBLY (544)
GMPT AUTO T/A : 6T40/45 — LOW/REVERSE AND CLUTCH ASSEMBLY (545)
GMPT AUTO T/A : 6T40/45 — INPUT, OUTPUT AND REACTION GEARSETS (546)
GMPT AUTO T/A : 6T40/45 — PARK SYSTEM COMPONENTS (547)
GMPT AUTO T/A : 6T40/45 — FLUID COOLER PIPE (548)
GMPT AUTO T/A : 6T40/45 — AUTOMATIC TRANSAXLE CONTROLS (549)
TRANSMISSION / TRANSAXLE / TRANSFER CASE (FIVE-SPEED MANUAL TRANSAXLE : F40)
FIVE-SPEED M/T(D33) — MANUAL TRANSAXLE (561)
FIVE-SPEED M/T(D33) — TRANSAXLE GEAR (563)
FIVE-SPEED M/T(D33) — BEARING PLATE (565)
FIVE-SPEED M/T(D33) — GEAR SHIFT COVER & FORK (566)
FIVE-SPEED M/T(D33) — DIFFERENTIAL GEAR (567)
FIVE-SPEED M/T(D33) — SHIFT CONTROL (569)
TRANSMISSION / TRANSAXLE / TRANSFER CASE (CLUTCH)
CLUTCH — CLUTCH PARTS (581)
CLUTCH — HYDRAULIC CLUTCH (582)
CLUTCH — CLUTCH PEDAL (583)
TRANSFER CASE
TRANSFER CASE — TRANSFER CASE PARTS (591)
6. Steering
STEERING (POWER STEERING SYSTEM)
POWER STEERING GEAR (621)
POWER STEERING PIPE LINE (623)
STEERING (STEERING WHEEL & COLUMN)
STEERING WHEEL (641)
STEERING COLUMN COVER (642)
STEERING COLUMN (643)
TIE ROD (647)
7. (HVAC) Heating, Ventilation, and Air Conditioning
HEATING & VENTILATION
AIR DISTRIBUTION (711)
EVAPORATOR (713)
BLOWER (714)
HVAC CONTROL
COMPRESSOR (732)
HVAC CONTROL — COMPRESSOR MOUNT (733)
A/C HOSE & PIPE LINE (734)
A/C CONTROL SWITCH (735)
8. Restraints
RESTRAINTS (SEAT BELTS)
SEAT BELTS — FRONT SEAT BELT (812)
SEAT BELTS — REAR SEAT BELT (822)
RESTRAINTS S. I. R (SUPPLEMENTAL INFLATABLE RESTRAINTS)
AIR BAG SYSTEM (832)
S. R. S (SUPPLEMENTAL INFLATABLE RESTRAINTS) — IMMOBILISER (833)
9. Body and Accessories
BODY & ACCESSORIES (BODY WIRING SYSTEM)
WIRING HARNESS (911)
BODY & ACCESSORIES (LIGHTING SYSTEM)
FRONT LAMP (916/917)
LIGHTING SYSTEM — REAR LAMP (918)
BODY & ACCESSORIES (WIPER/WASHER SYSTEM)
WINDSCREEN WIPER (921)
WIPER / WASHER SYSTEM — WINDSCREEN WASHER (921)
BODY & ACCESSORIES (INSTRUMENT DRIVER SYSTEM)
INSTRUMENT DRIVER SYSTEM — INSTRUMENT CLUSTER (925)
BODY & ACCESSORIES (AUDIO & ANTI-THEFT SYSTEM)
ELECTRICAL PARTS (928)
AUDIO & ANTI-THEFT SYSTEM — AERIAL PARTS (929)
BODY & ACCESSORIES (INTERIOR TRIM)
INTERIOR TRIM — INSTRUMENT PANEL (931)
INTERIOR TRIM — MOULDING & SWITCH (932)
INTERIOR TRIM — INSTRUMENT & PARTS (933)
INTERIOR TRIM — CONSOLE (934)
INTERIOR TRIM — FRONT DOOR TRIM (935)
INTERIOR TRIM — REAR DOOR TRIM (936)
PILLAR TRIM (938)
INTERIOR TRIM — FLOOR CARPET (939)
BODY & ACCESSORIES (SEATS)
SEATS — FRONT SEAT (941)
SEATS — REAR SEAT (942)
SEATS — REAR SEAT #2 (943)
BODY & ACCESSORIES (GLASS & MIRRORS)
GLASS & MIRRORS — GLASS & OUTSIDE MIRRORS (946)
BODY & ACCESSORIES (EXTERIOR PARTS)
EXTERIOR PARTS — EMBLEM & LETTERING (951)
MUD GUARD (952)
BODY & ACCESSORIES (BUMPERS & FASCIAS)
BUMPERS & FASCIAS — FRONT BUMPER (956)
BUMPERS & FASCIAS — REAR BUMPER (957)
BODY & ACCESSORIES (DOORS)
DOORS — FRONT DOOR & LOCK (961A)
DOORS — FRONT WINDOW LIFTER (961B)
DOORS — FRONT WEATHER STRIP (961C)
DOORS — REAR DOOR & LOCK (963A)
DOORS — REAR WINDOW LIFTER (963B)
DOORS — REAR WEATHER STRIP (963C)
DOORS — FUEL FILLER LOCK & QUARTER WINDOW LOCK (966)
DOORS — BOOT LID LOCK & TAILGATE LOCK (967)
DOORS — CAR LOCK (968)
BODY & ACCESSORIES (ROOF)
ROOF — HEADLINING & ROOF PANEL (971)
ROOF — SUNSHADE & INSIDE MIRROR (972A)
ROOF — SUN ROOF (972B)
BODY & ACCESSORIES (BODY FRONT END)
BODY FRONT END — BONNET PANEL (973)
BODY FRONT END — FRONT PANEL (974)
BODY FRONT END — WING PANEL (975)
BODY FRONT END — DASH PANEL & COWL (976)
GRILLE (977)
BODY & ACCESSORIES (BODY REAR END)
BODY REAR END — TRUNK LID PANEL & SPOILER (978)
10. Paint
PAINT
10 PAINT EXTERIOR
SERVICE MANUAL
1. Preface
Preface
Introduction
Danger
Title Page
Error and Suggestion Reporting
Dangers, Warnings, and Cautions
Introduction
Definition of Danger, Warning, Caution, and Note
Approved Equipment for Collision Repair Warning
Assistant Driving Warning
Battery Disconnect Warning
Brake Dust Warning
Brake Fluid Irritant Warning
Cleaning Solvent Warning
Cracked Window Warning
Defroster Outlet Warning
DOT 4 Brake Fluid Warning
Exhaust Service Warning
Eye Protection Warning
Fuel and Evaporative Emission Pipe Warning
Petrol/Petrol Vapours Warning
Glass and Sheet Metal Handling Warning
Halogen Bulb Warning
Hot Exhaust System Warning
Parking Brake and Drive Wheels Warning
Relieving Fuel Pressure Warning
Road Test Warning
Safety Glasses and Compressed Air Warning
Safety Glasses Warning
Sensing and Diagnostic Module Handling Warning
Sensing and Diagnostic Module Voltage after Ignition is Turned Off Warning
Servicing the SIR System Warning
SIR Deployed Inflator Modules Are Hot Warning
SIR Inflatable Module Deployment Outside Vehicle Warning
SIR Inflator Module Disposal Warning
SIR Inflator Module Handling and Storage Warning
SIR Warning
Torque-to-Yield Fastener Warning
Window Retention Warning
Work Stall Test Warning
Air in the Power Steering System Caution
Belt Dressing Caution
Brake Fluid Effects on Paint and Electrical Components Caution
Clean, Dry, Low Pressure Gas Source Caution
Clearcoat/Ultraviolet Screeners Caution
Component Fastener Tightening Caution
Exterior Trim Emblem Removal Caution
Fastener Caution
Fuel and Evaporative Emission Hose/Pipe Connection Cleaning Caution
Heated Oxygen and Oxygen Sensor Caution
Heated Oxygen Sensor Resistance Learn Reset Caution
Installing Hoses without Twists or Bends Caution
Machined Surface Damage Caution
Power Steering Hose Disconnected Caution
Silicon Contamination of Heated Oxygen Sensors Caution
Steering Column in Lock Position Caution
Test Probe Caution
Torque Reaction Against Timing Drive Chain Caution
Torque-to-Yield Fastener Caution
Using Proper Power Steering Fluid Caution
Tappet Priming Caution
2. General Information
General Information
Introduction
US English/Metric Conversion
Decimal and Metric Equivalents
Arrows and Symbols
Training
Vehicle, Engine and Transmission ID and VIN Location, Derivative and Usage
Vehicle Certification, Tyre Placard, Anti-Theft, and Service Parts ID Label
RPO Code List — Captiva
RPO Code List — Antara
Fasteners
Thread Inserts
Abbreviations and Meanings
Registered and Non-Registered Trademarks
Lifting and Jacking the Vehicle
Diagnostic Information and Procedures
Customer Concern Verification Sheets
Repair Instructions
Front Side Door Lock Cylinder Coding
Lock Cylinder Coding - Ignition
Special Tools and Equipment
Special Tools Ordering Information
Air/Wind Noise
Diagnostic Information and Procedures
Air/Wind Noise
Tracing Powder or Chalk Test
Air Pressure Test
Soap Suds or Bubble Test
Repair Instructions
Exterior Wind noise
Interior Wind noise
Special Tools and Equipment
Special Tools
Maintenance and Lubrication
Specifications
Approximate Fluid Capacities
Fluid and Lubricant Recommendations
Maintenance Items
Maintenance
Maintenance Schedule - North American Emissions
GM Oil Life System Resetting
Squeaks and Rattles
Diagnostic Information and Procedures
Squeaks and Rattles
Special Tools and Equipment
Special Tools
Vibration Diagnosis and Correction
Specifications
Tyre and Wheel Runout Specifications
Propeller Shaft Runout Specifications
Driveline Runout Specifications
Diagnostic Information and Procedures
Vibration Analysis - Road Testing
Component Rotational Speed Calculation
Vibration Analysis - Tyre and Wheel
Vibration Analysis - Driveline
Vibration Analysis - Hub and/or Axle Input
Vibration Analysis - Engine
Engine Order Classification
Vibration Analysis - Engine/Accessory Isolation
Vibration Analysis - Engine Balance
Vibration Diagnostic Aids
Vibration Diagnostic Aids - Vibration Intermittent or Not Duplicated
Vibration Diagnostic Aids - Vibration Duplicated, Component Not Identified
Vibration Diagnostic Aids - Vibration Duplicated, Difficult to Isolate/Balance Component
Vibration Diagnostic Aids - Vibration Duplicated, Appears to Be Potential Operating Characteristic
Symptoms - Vibration Diagnosis and Correction
Vehicle-to-Vehicle Diagnostic Comparison
Tyre and Wheel Inspection
Tyre and Wheel Assembly Runout Measurement - On-Vehicle
Tyre and Wheel Assembly Runout Measurement - Off Vehicle
Brake Disc/Drum Balance Inspection
Hub/Axle Flange and Wheel Stud Runout Inspection
Tyre and Wheel Assembly Isolation Test
Vibration in Service-Stall Test (Non-Torque Sensitive)
Vibration in Service-Stall Test (Torque Sensitive)
Transfer Case Output Flange Runout Measurement
Propeller Shaft Runout Measurement
Torque Tube Input Flange Runout Measurement
Pinion Flange Runout Measurement
Differential Pinion Input Shaft Runout Measurement
Driveline Working Angles Measurement
Propeller Shaft Phasing Inspection
Repair Instructions
Tyre and Wheel Assembly Balancing - Off Vehicle
Tyre and Wheel Assembly Balancing - On-Vehicle
Tyre-to-Wheel Match-Mounting (Vectoring)
Tyre and Wheel Assembly-to-Hub/Axle Flange Match-Mounting
Driveline System Balance Adjustment
Driveline Working Angles Adjustment
Propeller Shaft Phasing Correction
Description and Operation
Vibration Theory and Terminology
Electronic Vibration Analyzer (EVA) Description and Operation
Vibrate Software Description and Operation
Reed Tachometer Description
Special Tools and Equipment
Special Tools and Equipment
Water leaks
Diagnostic Information and Procedures
Water leak Test Preparation
Dust Leaks
Water Hose Test
Air Hose Test
Repair Instructions
Body Water leak Repair
Stationary Window Water leak Repair
3. Body Hardware and Trim
Exterior Trim
Specifications
Fastener Tightening Specifications
Repair Instructions
Body Panel Paint Protector Replacement — VGC
Front Wing Centre Moulding Replacement — Short Body
Tailgate Centre Applique Replacement — Short Body
Tailgate Centre Applique Replacement — Long Body Less UVC
Tailgate Upper Applique Replacement — Long Body
Tailgate Upper Applique Replacement — Short Body
Front Fog Lamp Bezel Replacement — Long Body
Front Number Plate Bracket Replacement — Short Body
Front Number Plate Bracket Replacement — Long Body
Radiator Grille Emblem/Nameplate Replacement
Splash Guard Replacement - Front — Long Body
Splash Guard Replacement - Rear — Long Body
Front Bumper Lower Fascia Grille Replacement — Long Body
Front Bumper Lower Fascia Side Grille Replacement — LWB
Radiator Grille Upper Molding Replacement
Radiator Centre Grille Replacement
Radiator Upper Grille Replacement — Short Body
Radiator Upper Grille Replacement — Long Body
Radiator Lower Grille Replacement — Long Body
Radiator Lower Grille Replacement — Short Body
Radiator Grille Lower Insert Replacement — Short Body
Radiator Grille Lower Insert Replacement — Long Body
Radiator Grille Upper Insert Replacement
Front Side Door Lower Moulding Replacement — Short Body
Front Side Door Lower Moulding Replacement — Long Body
Front and Rear Side Door Opening Frame Reveal Moulding Replacement
Front Wing Wheel Opening Moulding Replacement — Short Body
Front Wing Wheel Opening Moulding Replacement — Long Body
Tailgate Lower Moulding Replacement — Short Body
Lower Grille Moulding Replacement — Short Body
Rear Side Door Lower Moulding Replacement — Short Body
Rear Side Door Lower Moulding Replacement — Long Body
Rear Wheel Opening Moulding Replacement — Short Body
Rear Wheel Opening Moulding Replacement — Long Body
Rocker Panel Moulding Replacement — Short Body
Rocker Panel Moulding Replacement — Long Body Front
Rocker Panel Moulding Replacement — Long Body Rear
Roof Panel Joint Finish Moulding Replacement — Short Body
Floor Coverings and Headlinings
Specifications
Adhesives, Fluids, Lubricants, and Sealers
Repair Instructions
Eliminating Unwanted Odors in Vehicles
Floor Carpet Drying
Front Floor Panel Carpet Replacement — Short Body
Front Floor Panel Carpet Replacement — Long Body
Front Side Door Opening Floor Carpet Retainer Replacement — Short Body
Front Side Door Opening Floor Carpet Retainer Replacement — Long Body
Rear Side Door Opening Floor Carpet Retainer Replacement — Short Body
Rear Side Door Opening Floor Carpet Retainer Replacement — Long Body
Load Floor Carpet Replacement — Long Body
Headlining Trim Panel Replacement — Short Body
Headlining Trim Panel Replacement — Long Body
Instrument Panel and Console Trim
Specifications
Fastener Tightening Specifications
Repair Instructions
Instrument Panel Insulator Panel Replacement — With Diesel Engine
Instrument Panel Trim Panel Replacement — Short Body
Instrument Panel Trim Panel Replacement — Long Body
Driver Knee Bolster Replacement — Short Body
Driver Knee Bolster Replacement — Long Body
Instrument Panel Side Trim Panel Replacement — Short Body
Instrument Panel Side Trim Panel Replacement — Long Body
Instrument Panel Accessory Bezel Replacement — Short Body
Instrument Panel Accessory Bezel Replacement — Long Body
Driver Information Display Bezel Replacement — Short Body
Instrument Panel Upper Compartment Replacement — Long Body
Instrument Panel Centre Compartment Replacement — Long Body with Small Compartment
Instrument Panel Centre Compartment Replacement — Long Body with Large Compartment
Instrument Panel Compartment Replacement — Short Body
Instrument Panel Compartment Replacement — Long Body
Instrument Panel Lower Compartment Replacement
Instrument Panel Compartment Door Lock Replacement
Instrument Panel Moulding Replacement - Driver Side — Long Body
Instrument Panel Moulding Replacement - Passenger Side — Short Body
Instrument Panel Moulding Replacement - Passenger Side — Long Body
Instrument Panel Assembly Replacement — Short Body
Instrument Panel Assembly Replacement — Long Body
Instrument Panel Retainer Replacement
Instrument Panel Tie Bar Replacement
Front Floor Console Compartment Bezel Replacement
Front Floor Console Front Compartment Replacement — Short Body with UHP
Front Floor Console Stowage Tray Replacement — Long Body
Front Floor Console Front Insert Replacement — Short Body
Front Floor Console Compartment Door Hinge Replacement
Front Floor Console Compartment Door Latch Replacement
Front Floor Console Cup Holder Replacement
Front Floor Console Cup Holder Latch Replacement
Front Floor Console Rear Cup Holder Guide Replacement
Front Floor Console Accessory Trim Plate Replacement — Lower
Front Floor Console Accessory Trim Plate Replacement — Long Body Upper
Front Floor Console Accessory Trim Plate Replacement — Short Body Upper
Front Floor Console Rear Trim Panel Replacement
Front Floor Console Extension Panel Replacement — Long Body
Front Floor Console Extension Panel Replacement — Short Body
Front Floor Console Replacement — Long Body
Front Floor Console Replacement — Short Body
Front Floor Console Armrest Replacement
Front Floor Console Trim Plate Replacement - Right Side
Front Floor Console Trim Plate Replacement - Left Side
Roof Console Replacement
Interior Trim and Panelling
Specifications
Fastener Tightening Specifications
Repair Instructions
Front Side Door Trim Panel Replacement — Short Body
Front Side Door Trim Panel Replacement — Long Body
Rear Side Door Trim Panel Replacement — Short Body
Rear Side Door Trim Panel Replacement — Long Body
Rear Side Door Upper Rear Trim Panel Replacement — Short Body
Body Hinge Pillar Trim Panel Replacement — Long Body
Tailgate Door Sill Plate Replacement
Front Assist Handle Replacement
Assist Handle and Rear Coat Hook Replacement
Sunshade Replacement
Sunshade Anchor Replacement
Windscreen Pillar Garnish Moulding Replacement — Short Body
Windscreen Pillar Garnish Moulding Replacement — Long Body
Centre Pillar Upper Garnish Moulding Replacement
Centre Pillar Lower Garnish Moulding Replacement
Quarter Upper Trim Panel Replacement — Short Body
Quarter Upper Trim Panel Replacement — Long Body
Quarter Lower Rear Trim Panel Replacement — Short Body
Quarter Lower Rear Trim Panel Replacement — Long Body
Rear Compartment Floor Stowage Compartment Replacement — Short Body
Rear Compartment Floor Stowage Compartment Replacement — Long Body
Rear Compartment Floor Stowage Compartment Replacement — Long Body with 3rd Row Seat
Rear Compartment Floor Stowage Compartment Cover Replacement — Short Body
Rear Compartment Floor Stowage Compartment Cover Replacement — Long Body without 3rd Row Seat
Rear Compartment Floor Stowage Compartment Cover Replacement — Long Body
Rear Compartment Floor Stowage Compartment Support Replacement — Short Body
Body Side Rear Stowage Compartment Replacement
Tailgate Garnish Moulding Replacement
Tailgate Trim Panel Replacement — Short Body
Tailgate Trim Panel Replacement — Long Body
4. Body Repair
Bolted Exterior Body Panels and Closures
Specifications
Fastener Tightening Specifications
Repair Instructions
Bonnet Primary Catch Release Cable Replacement
Front Side Door Adjustment
Front Side Door Replacement
Rear Side Door Adjustment
Rear Side Door Replacement
Front Fender Replacement
Liftgate Adjustment
Liftgate Replacement
Bonnet Primary Catch Release Cable Handle Replacement
Front Side Door Upper Hinge and Lower Hinge Replacement
Hood Hinge Replacement
Tailgate Hinge Replacement
Rear Side Door Upper Hinge and Lower Hinge Replacement
Bonnet Adjustment
Hood Replacement
Bonnet Insulator Replacement — Long Body
Bonnet Insulator Replacement — Short Body
Bonnet Latch Adjustment
Bonnet Primary and Secondary Catch Replacement
Bonnet Primary Latch Bracket Replacement
Front Side Door Check Link Replacement
Rear Side Door Check Link Replacement
Fuel Tank Filler Door Replacement
Fuel Tank Filler Door Latch Replacement
Fuel Tank Filler Pipe Housing Replacement
Bonnet Strut Replacement — Long Body
Bonnet Strut Replacement — Short Body
Bonnet Front Seal Replacement — Short Body
Bonnet Front Weatherstrip Replacement — Long Body
Bonnet Side Seal Replacement — Short Body
Bonnet Rear Weatherstrip Replacement
Bonnet Rear Outer Seal Replacement
Front Compartment Front Sight Shield Replacement — Short Body
Front Side Door Auxiliary Sealing Strip Replacement
Rear Side Door Lower Rear Auxiliary Sealing Strip Replacement
Liftgate Strut Replacement
Front Side Door Weatherstrip Replacement
Front Door Opening Weatherstrip Replacement
Liftgate Weatherstrip Replacement
Rear Door Opening Weatherstrip Replacement
Rear Side Door Weatherstrip Replacement
Tailgate Wedge Replacement — Long Body
Tailgate Wedge Replacement — Short Body
Tailgate Wedge Replacement - Body Side — Long Body
Tailgate Wedge Replacement - Body Side — Short Body
Bumpers and Fascias
Specifications
Fastener Tightening Specifications
Repair Instructions
Front Bumper Fascia Energy Upper Absorber Replacement — Long Body
Front Bumper Fascia Energy Upper Absorber Replacement — Short Body
Front Bumper Fascia Energy Lower Absorber Replacement — Long Body
Front Bumper Fascia Energy Lower Absorber Replacement — Short Body
Front Bumper Impact Bar Replacement
Radiator Opening Upper Cover Replacement — Long Body
Front Bumper Fascia Replacement — Long Body
Front Bumper Fascia Replacement — Short Body
Front Bumper Fascia Side Bracket Replacement — Long Body
Front Bumper Fascia Side Bracket Replacement — Short Body
Front Bumper Lower Fascia Replacement — Long Body
Front Bumper Lower Fascia Replacement — Short Body
Front Bumper Upper Fascia Replacement — Long Body
Front Bumper Upper Fascia Replacement — Short Body
Front Bumper Fascia Air Deflector Replacement - Left Side
Front Bumper Fascia Air Deflector Replacement - Right Side
Front Bumper Fascia Skid Plate Replacement — Long Body
Front Bumper Fascia Skid Plate Replacement — Short Body
Rear Bumper Fascia Lower Skid Plate Replacement
Rear Bumper Fascia Replacement
Rear Bumper Fascia Bracket Replacement
Rear Bumper Impact Bar Replacement
Rear Bumper Fascia Step Pad Replacement
Rear Bumper Fascia Reflector Replacement
Collision Repair
Specifications
Dimensions - Body — C100/Long Body
Dimensions - Body — C105/Short Body
Visual Identification
Structure Identification
Repair Instructions
Front End Upper Tie Bar Replacement
Front Wheel housing Panel Replacement
Front Compartment Upper Side Rail Replacement
Plenum Upper Panel Replacement
Front Compartment Front Rail Replacement
Front Hinge Pillar Body Sectioning
Roof Outer Panel Replacement
Floor Panel Replacement - Centre
Rear Floor Panel Replacement
Body Rear End Panel Replacement
Centre Pillar Sectioning
Quarter Panel Replacement
Rear Rail Replacement
Description and Operation
High Strength Low Alloy Steel
Mild Steel
Frame and Underbody
Specifications
Fastener Tightening Specifications
Repair Instructions
Engine Shield Replacement
Engine Protection Shield Replacement
Frame Replacement
Front Wheel housing Liner Replacement
Rear Wheel housing Panel Liner Replacement
Engine Splash Shield Replacement
Drivetrain and Front Suspension Frame Reinforcement Replacement
Paint and Coatings
Specifications
Clearcoat Repair Specifications - 3M Products
Introduction
Basecoat/Clearcoat Paint Systems
Anti-Corrosion Treatment and Repair
Paint Identification
Repair Instructions
Clearcoat Repair without Repainting
Environmental Fallout (Acid Rain)
Paint Gauges
Clearcoat Thickness
Rail Dust Damage Repair
Plastic Panel Information and Repair
Specifications
Flexible Plastic Part Repair Materials
Rigid Plastic Part Repair Materials
Repair Instructions
General Plastic Repair
Introduction
How to Identify Plastic Parts
Plastic Identification and Refinishing Systems
5. Body Systems
Fixed and Movable Windows
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Movable Window Schematics — C140
Movable Window Schematics — C145
Defogger Schematics
Diagnostic Information and Procedures
DTC B0283
Symptoms - Fixed and Moveable Windows
Rear Window Defogger Malfunction — C68
Rear Window Defogger Malfunction — C60
Power Windows Malfunction — All Express Up/Express Down
Power Windows Malfunction — Standard Function
Power Windows Malfunction — Driver Window Express Up and Down
Tailgate Window Release Inoperative
Repair Instructions
Windscreen Replacement
Windscreen Replacement - Brazil
Front Side Door Window Replacement
Rear Side Door Window Replacement
Quarter Window Replacement
Quarter Window Replacement - Brazil
Rear Window Replacement - Brazil
Tailgate Window Replacement — Long Body
Tailgate Window Replacement — Short Body
Tailgate Window Replacement - Brazil
Tailgate Window Hinge Replacement
Tailgate Window Strut Replacement
Tailgate Window Latch Replacement
Tailgate Window Outside Handle and Latch Striker Replacement
Front Side Door Window Channel Replacement
Rear Side Door Window Channel Replacement
Front Side Door Window Frame Rear Applique Replacement
Rear Side Door Window Frame Front Applique Replacement
Rear Side Door Window Frame Rear Applique Replacement
Front Side Door Window Switch Replacement
Rear Side Door Window Switch Replacement
Front Side Door Window Regulator Replacement
Front Side Door Window Regulator Motor Replacement
Rear Side Door Window Regulator Replacement
Rear Side Door Window Regulator Motor Replacement
Power Window Reinitialisation
Front Side Door Window Channel Retainer Replacement
Rear Side Door Window Channel Retainer Replacement
Front Side Door Window Belt Outer Sealing Strip Replacement — Long Body
Front Side Door Window Belt Outer Sealing Strip Replacement — Short Body
Front Side Door Window Inner Sealing Strip Replacement
Rear Side Door Window Inner Sealing Strip Replacement
Rear Side Door Window Outer Sealing Strip Replacement
Tailgate Window Weatherstrip Replacement
Adhesive Installation of Windscreens
Adhesive Installation of Encapsulated Stationary Windows
Adhesive Installation of Tailgate Windows
Description and Operation
Full-Cut Method Description
Full-Cut Method Description - Brazil
Power Windows Description and Operation
Rear Window Defogger Description and Operation
Stationary Window Description
Stationary Window Description - Brazil
Urethane Adhesive Description
Urethane Adhesive Description - Brazil
Special Tools and Equipment
Special Tools
Horns
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Horn Schematics
Diagnostic Information and Procedures
DTC B2750
Symptoms - Horns
Horns Malfunction
Repair Instructions
Horn Replacement
Description and Operation
Horns System Description and Operation
Lighting
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Headlights/Daytime Running Lights (DRL) Schematics
Fog Lamps Schematics
Exterior Lamps Schematics
Interior Lights Schematics
Interior Lights Dimming Schematics
Diagnostic Information and Procedures
DTC B1395
DTC B2530
DTC B2545
DTC B2575
DTC B257A
DTC B2580
DTC B2585
DTC B2625
DTC B2645
DTC B2667
DTC B3420
DTC B3887
DTC B3888
DTC B3891
DTC C0277 or C0890
DTC C0297
DTC P0504
Symptoms - Lighting
Reversing Lamps Always On
Reversing Lamps Inoperative
Courtesy Lamps Always On
Courtesy Lamps Inoperative
Daytime Running Lamps (DRL) Inoperative
Dome Lamps Inoperative
Fog Lamps Always On
Fog Lamps Inoperative
Hazard Lamps Inoperative
Headlamps Inoperative - Main Beams
Headlamps Inoperative - Dipped Beams
Dipped and Main beams Headlamps Inoperative
Headlamps Flash to Pass Inoperative
Illuminated Entry Lamps Inoperative
Brake lamps Inoperative
Indicator Lamps and/or Indicators Inoperative
Repair Instructions
Brake lamp Switch Adjustment
Brake Lamp Switch Replacement
Brake Pedal Position Sensor Calibration
Headlight Switch Replacement
Headlamp Automatic Control Ambient Light Sensor Replacement
Reading Lamp Bulb Replacement
Door Lamp Replacement
Ignition Lock Cylinder Bulb Replacement
Overhead Console Reading Lamp and Bulb Replacement
Instrument Panel Compartment Lamp Replacement
Instrument Panel Compartment Lamp Switch Replacement
Sun Visor Illuminated Mirror Lamp Bulb Replacement
Interior Lamp Replacement
Headlamp Replacement — Short Body
Headlamp Replacement — Long Body
Headlamp Bulb Replacement — Short Body High Beam
Headlamp Bulb Replacement — Short Body Low Beam
Headlamp Aiming
Headlamp Leveling Rear Suspension Height Sensor Replacement
Front Fog Lamp Replacement — Short Body
Front Fog Lamp Replacement — Long Body
Front Fog Lamp Bulb Replacement — Short Body
Rear Fog Lamp Bulb Replacement — T79
Fog Lamp Aligning
Front Side Marker Lamp Replacement — Short Body
Front Side Marker Lamp Bulb Replacement — Short Body
Front Side Indicator Lamp Replacement — Long Body
Front Side Indicator Lamp Replacement — Short Body
Front Side Indicator Lamp Bulb Replacement — Long Body
Front Side Indicator Lamp Bulb Replacement — Short Body
Parking and Indicator Lamp Bulb Replacement — Short Body
High Mount Stop Lamp Replacement — Short Body
High Mount Stop Lamp Replacement — Long Body
Reverse Lamp Bulb Replacement
Rear Number plate Lamp Replacement — Short Body
Rear Number plate Lamp Replacement — Long Body
Tail Lamp Replacement — Short Body
Tail Lamp Replacement — Long Body T79
Tail Lamp Bulb Replacement — Short Body Back Up Indicator
Tail Lamp Bulb Replacement — Short Body Stop Lamp
Stop and Tail Lamp Bulb Replacement — Long Body
Rear Indicator Lamp Bulb Replacement — Long Body T79
Rear Compartment Courtesy Lamp Replacement
Description and Operation
Exterior Lighting Systems Description and Operation
Interior Lighting Systems Description and Operation
Mirrors
Specifications
Fastener Tightening Specifications
Adhesives, Fluids, Lubricants, and Sealers
Schematic and Routing Diagrams
Inside Rearview Mirror Schematics
Outside Rearview Mirror Schematics
Diagnostic Information and Procedures
Symptoms - Mirrors
Heated Mirrors Malfunction
Automatic Day-Night Mirrors Malfunction
Power Mirror Folding Malfunction — Short Wheel Base
Power Mirror Folding Malfunction — Long Wheel Base
Power Mirror Malfunction — Short Wheel Base
Power Mirror Malfunction — Long Wheel Base
Repair Instructions
Outside Rearview Mirror Replacement
Outside Rearview Mirror Folding Control Module Replacement — Long Body
Outside Rearview Mirror Folding Control Module Replacement — Short Body
Outside Rearview Mirror Motor Replacement
Outside Rearview Mirror Glass Replacement
Inside Rearview Mirror Replacement
Inside Rearview Mirror Bracket Installation
Description and Operation
Automatic Day-Night Mirror Description and Operation
Outside Mirror Description and Operation
Vehicle Access
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Door Lock/Indicator Schematics
Liftgate Schematics
Diagnostic Information and Procedures
DTC B2494
DTC B2495
DTC B3130
DTC B3135
DTC B3265
Symptoms - Vehicle Access
Fuel Filler Door Release Inoperative
Liftgate Release Malfunction
Tailgate/Tailgate Window Ajar Indicator Malfunction
Door Ajar Indicator Malfunction
Power Door Dead Lock Malfunction
Power Door Locks Malfunction — Holden
Power Door Locks Malfunction — Opel-Chevrolet
Repair Instructions
Front Side Door Lock Cylinder Replacement
Opening the Liftgate Without Electrical Power
Front Side Door Outside Handle Replacement
Tailgate Outside Handle Replacement
Liftgate Catch Replacement
Rear Side Door Outside Handle Replacement
Rear Side Door Outside Handle Housing Replacement
Front Side Door Latch Replacement
Rear Side Door Latch Replacement
Front Side Door Outside Handle Housing Replacement
Front Side Door Lock Striker Adjustment
Front Side Door Lock Striker Replacement
Liftgate Catch Striker Replacement
Rear Side Door Lock Striker Adjustment
Rear Side Door Lock Striker Replacement
Door Lock Switch Replacement
Description and Operation
Door Ajar Indicator Description and Operation
Fuel Fill Door Description and Operation
Power Door Locks Description and Operation
Rear Hatch/Gate Description and Operation
Wipers and Washers
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Wiper/Washer Schematics
Diagnostic Information and Procedures
DTC B370C or B370D
DTC B3715
DTC B3810
DTC B3873
DTC B3875
DTC B3922
Symptoms - Wiper/Washer Systems
Windscreen Wiper System Malfunction
Washers Inoperative
Moisture Sensing Feature Inoperative
Rear Wiper Inoperative
Wiper Blade Element Check
Repair Instructions
Windscreen Wiper and Washer Switch Replacement
Windscreen Washer Nozzle Replacement — Short Body
Rear Window Washer Nozzle Replacement — Short Body
Rear Window Washer Nozzle Replacement — Long Body
Headlamp Washer Nozzle Hole Cover Replacement
Headlamp Washer Nozzle Tube Replacement — Long Body
Washer Hose Repair
Windscreen Washer Solvent Container Hose Replacement — Short Body
Windscreen Washer Hose Replacement — Short Body
Windscreen Washer Solvent Container Filler Tube Replacement — Short Body
Windscreen Washer Solvent Container Replacement — Short Body
Windscreen Washer Pump Replacement
Rear Window Washer Pump Replacement
Windscreen Washer Solvent Level Switch Replacement
Air Inlet Grille Panel Replacement — Short Body
Air Inlet Grille Panel Side Seal Replacement — Long Body
Windscreen Wiper Arm Replacement — Short Body
Rear Window Wiper Arm Replacement — Long Body
Windscreen Wiper Blade Replacement — Short Body
Windscreen Wiper Blade Replacement — Long Body
Rear Window Wiper Blade Replacement — Long Body
Windscreen Wiper Motor Replacement — Short Body
Rear Window Wiper Motor Replacement — Long Body
Rear Window Wiper Motor Replacement — Short Body
Windscreen Wiper Transmission Replacement — Short Body
Rear Window Wiper Control Module Replacement — Short Body
Windscreen Outside Moisture Sensor Replacement
Rear Window Wiper Arm Parking Ramp Replacement — Long Body
Windshield Glass Cleaning
Wiper Blade Element Cleaning
Wiper Chatter Repair
Description and Operation
Wiper/Washer System Description and Operation
Special Tools and Equipment
Special Tools
6. Brakes
Antilock Brake System
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Antilock Brake System Schematics
Diagnostic Information and Procedures
DTC B2745
DTC C0035-C0050
DTC C0110
DTC C0131
DTC C0161
DTC C0186 or C0196
DTC C0252
DTC C0280
DTC C0287
DTC C0292
DTC C0460
DTC C0551
DTC C0561
DTC C0569
Symptoms - Antilock Brake System
ABS Indicator Malfunction
Hill Descent Control Indicator Malfunction
Traction Control Indicator Malfunction
Repair Instructions
Antilock Brake System Automated Bleed
Steering Angle Sensor Centring
Electronic Brake Control Module Replacement
Brake Pressure Modulator Valve Replacement
Brake Pressure Modulator Valve Bracket Replacement
Front Wheel Speed Sensor Replacement
Rear Wheel Speed Sensor Replacement
Vehicle Yaw Sensor Learn
Vehicle Yaw Sensor Replacement
Description and Operation
ABS Description and Operation
Disc Brakes
Specifications
Fastener Tightening Specifications
Disc Brake Component Specifications
Diagnostic Information and Procedures
Brake Disc Thickness Measurement
Brake Disc Thickness Variation Measurement
Brake Disc Surface and Wear Inspection
Brake Disc Assembled Lateral Runout Measurement
Brake Pad Inspection
Brake Calliper Inspection
Front Disc Brake Mounting and Hardware Inspection
Rear Disc Brake Mounting and Hardware Inspection
Repair Instructions
Front Disc Brake Pads Replacement
Rear Disc Brake Pads Replacement
Brake Pad and Rotor Burnishing
Front Brake Calliper Replacement
Rear Brake Calliper Replacement
Front Brake Calliper Hardware Replacement
Rear Brake Calliper Hardware Replacement
Front Brake Calliper Bracket Replacement
Rear Brake Calliper Bracket Replacement
Front Brake Disc Replacement
Rear Brake Rotor Replacement
Front Brake Shield Replacement
Rear Brake Shield Replacement
Brake Disc Assembled Lateral Runout Correction
Brake Rotor Assembled Lateral Runout Correction - Indexing
Brake Rotor Assembled Lateral Runout Correction - Correction Plates
Brake Rotor Assembled Lateral Runout Correction - On Vehicle Lathe
Brake Disc Refinishing
Description and Operation
Disc Brake System Description and Operation
Special Tools and Equipment
Special Tools
Hydraulic Brakes
Specifications
Fastener Tightening Specifications
Brake System Specifications
Schematic and Routing Diagrams
Hydraulic Brake Schematics
Diagnostic Information and Procedures
Symptoms - Hydraulic Brakes
Brake Warning Indicator Malfunction
Brake Pulsation
Brake System Noise
Braking Action Uneven - Pulls to One Side
Braking Action Uneven - Front to Rear
Brake Pedal Excessive Travel
Brake Pedal Excessive Effort
Brakes Drag
Brake System Slow Release
Brake Fluid Loss
Disc Brake System Diagnosis
Hydraulic Brake System Diagnosis
Brake Assist System Diagnosis
Brake System Vehicle Road Test
Brake Pedal Travel Measurement and Inspection
Brake System Vacuum Source Test
Brake System External Leak Inspection
Brake System Internal Leak Test
Hydraulic Brake Component Operation Visual Inspection
Brake Pipe and Hose Inspection
Brake Pedal Pushrod Inspection
Repair Instructions
Master Cylinder Reservoir Filling
Master Cylinder Reservoir Replacement — LHD
Master Cylinder Reservoir Replacement — RHD
Master Cylinder Replacement - LHD
Master Cylinder Replacement - RHD
Master Cylinder Bench Bleeding
Brake Fluid Level Indicator Switch Replacement — LHD
Brake Fluid Level Indicator Switch Replacement — RHD
Brake Pedal Assembly Replacement — LHD
Brake Pedal Assembly Replacement — RHD
Brake Pipe Replacement
Front Brake Hose Replacement
Rear Brake Hose Replacement
Hydraulic Brake System Bleeding — Pressure
Hydraulic Brake System Bleeding — Manual
Hydraulic Brake System Flushing
Power Vacuum Brake Booster Replacement — LHD
Power Vacuum Brake Booster Replacement — RHD 2.0L, 2.2L Diesel, 2.4L
Power Vacuum Brake Booster Replacement — RHD 3.0L
Power Brake Booster Vacuum Check Valve and Hose Replacement — LHD 2.4L
Power Brake Booster Vacuum Check Valve and Hose Replacement — RHD 2.4L
Power Brake Booster Vacuum Check Valve and Hose Replacement — LHD 3.0L
Power Brake Booster Vacuum Check Valve and Hose Replacement — RHD 3.0L
Power Brake Booster Vacuum Check Valve and Hose Replacement — LHD 2.0L, 2.2L Diesel
Power Brake Booster Vacuum Check Valve and Hose Replacement — RHD 2.0L, 2.2L Diesel
Power Brake Booster Vacuum Sensor Replacement — LHD 3.0L
Power Brake Booster Vacuum Sensor Replacement — RHD 3.0L
Power Brake Booster Vacuum Sensor Replacement — LHD 2.0L, 2.2L Diesel
Power Brake Booster Vacuum Sensor Replacement — RHD 2.0L. 2.2L Diesel
Power Brake Booster Auxiliary Pump Replacement
Description and Operation
Brake Assist System Description and Operation
Hydraulic Brake System Description and Operation
Special Tools and Equipment
Special Tools
Park Brake
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Park Brake System Schematics
Diagnostic Information and Procedures
DTC C028A
DTC C028B
DTC C028D
DTC C028F
DTC C0293
DTC C0298
DTC C0558
DTC C0561
DTC C0574
Symptoms - Park Brake
Park Brake Will Not Hold or Release
Park Brake System Diagnosis
Parking Brake Hardware Inspection
Handbrake Shoe Inspection
Repair Instructions
Electronic Parking Brake Control Module Replacement
Handbrake Shoe Replacement
Handbrake Cable Replacement
Handbrake Rear Cable Replacement - Left Side
Handbrake Rear Cable Replacement - Right Side
Handbrake Cable Adjuster Disabling
Handbrake Cable Adjuster Enabling
Handbrake Actuator Switch Replacement
Handbrake Actuator Replacement
Handbrake Adjustment
Description and Operation
Electronic Handbrake Control Module Description
Park Brake System Description and Operation
Special Tools and Equipment
Special Tools
7. Diagnostic Overview, Starting Point, and Programming
Programming and Setup
Diagnostic Information and Procedures
Control Module References
Repair Instructions
Body Control Module Programming and Setup
Control Solenoid Valve and Transmission Control Module Assembly Programming and Setup — 6T30/6T40/6T45/6T50
Electronic Brake Control Module Programming and Setup
Electronic Handbrake Control Module Programming and Setup
Engine Control Module Programming and Setup — LF1, LFW or LFX
Engine Control Module Programming and Setup — 2.4L
Engine Control Module Programming and Setup — LNQ
Heated Seat Control Module Programming and Setup
Inflatable Restraint Sensing and Diagnostic Module Programming and Setup
Instrument Cluster Programming and Setup
Object Alarm Module Programming and Setup — UFR Long Wheel Base and UD7
Object Alarm Module Programming and Setup — UFR Short Wheel Base
Power Steering Control Module Programming and Setup
Radio Programming and Setup
Rear Differential Clutch Control Module Programming and Setup
Remote Control Door Lock Receiver Programming and Setup
Service Programming System (SPS)
Sunroof Control Module Programming and Setup
Theft Deterrent Module Programming and Setup
Special Tools and Equipment
Special Tools
Vehicle Diagnostic Information
Specifications
Body Control Module Scan Tool Information
Electronic Brake Control Module Scan Tool Information
Electronic Parking Brake Control Module Scan Tool Information
Engine Control Module Scan Tool Information — LF1 w/GDS
Engine Control Module Scan Tool Information — LE5 w/GDS
Engine Control Module Scan Tool Information — LNQ
Inflatable Restraint Sensing and Diagnostic Module Scan Tool Information
Object Alarm Module Scan Tool Information
Rear Differential Clutch Control Module Scan Tool Information
Remote Control Door Lock Receiver Scan Tool Information
Theft Deterrent Module Scan Tool Information
Transmission Control Module Scan Tool Information — 6T30/6T40/6T45/6T50
Diagnostic Information and Procedures
Strategy Based Diagnosis
Diagnostic Procedure Instructions
Diagnostic System Check Instructions
Diagnostic Starting Point - Vehicle
Diagnostic System Check - Vehicle
Powertrain Diagnostic Trouble Code (DTC) Type Definitions
Diagnostic Trouble Code (DTC) List - Vehicle
Symptoms - Vehicle
Engine Does Not Crank
Engine Cranks But Does Not Run
Inspection/Maintenance System Check
Diagnostic Repair Verification
8. Driveline/Axle
Propeller Shaft
Specifications
Fastener Tightening Specifications
Adhesives, Fluids, Lubricants, and Sealers
Diagnostic Information and Procedures
Symptoms - Propeller Shaft
Roughness or Vibration
Ping, Snap, or Click Noise
Knock or Clunk Noise
Scraping Noise
Squeak Noise
Shudder on Acceleration at Low Speed
Repair Instructions
Propeller Shaft Replacement
Description and Operation
Propeller Shaft Description and Operation
Rear Drive Axle
Specifications
Fastener Tightening Specifications
Rear Axle Specifications
Adhesives, Fluids, Lubricants, and Sealers
Schematic and Routing Diagrams
Rear Axle Schematics
Diagnostic Information and Procedures
DTC C0393
DTC C0394
DTC C0558
DTC C0561
Intermittent Noise
Constant Noise
Noisy on Turns
Rear Axle Lubricant Leak Diagnosis
Repair Instructions
Rear Differential Clutch Control Module Replacement
Rear Axle Lubricant Level Inspection
Differential Oil Replacement
Rear Wheel Drive Module Clutch Housing Replacement
Differential Carrier Assembly Mount Replacement
Rear Axle Vent Replacement
Differential Carrier Cover and Seal Replacement - Left Side
Rear Axle Shaft Seal Replacement - Left Side
Rear Axle Shaft Seal Replacement - Right Side
Drive Pinion Flange/Yoke and/or Oil Seal Replacement
Differential Replacement
Differential Housing Support Bushing Replacement — Front
Differential Housing Support Bushing Replacement — Rear
Description and Operation
Rear Drive Axle Description and Operation
Special Tools and Equipment
Special Tools
Wheel Drive Shafts
Specifications
Fastener Tightening Specifications
Adhesives, Fluids, Lubricants, and Sealers
Visual Identification
Front Wheel Drive Shaft Disassembled Views
Rear Wheel Drive Shaft Disassembled Views
Repair Instructions
Intermediate Shaft Replacement
Front Wheel Drive Shaft Replacement
Rear Wheel Drive Shaft Replacement
Front Wheel Drive Shaft Inner Joint and Boot Replacement
Rear Wheel Drive Shaft Inner Joint and Boot Replacement
Front Wheel Drive Shaft Outer Joint and Boot Replacement
Rear Wheel Drive Shaft Outer Joint and Boot Replacement
Description and Operation
Wheel Drive Shafts Description and Operation
Special Tools and Equipment
Special Tools
9. Driver Information and Entertainment
Mobile, Entertainment, and Navigation
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Radio/Navigation System Schematics
Cellular Telephone Schematics
Video System Schematics
Diagnostic Information and Procedures
DTC B0000
DTC B1025-B1095
DTC B1235
DTC B1240
DTC B1245-B1247 or B1249
DTC B2455
DTC B2485
Symptoms - Cellular Communication
Symptoms - Entertainment
Audio Distortion - One or More Speakers
Bluetooth Malfunction
Mobile Telephone Conversation Partner Does Not Hear You
Mobile Telephone Conversation Partner Cannot Be Heard
Mobile Telephone Charging Malfunction
OnStar Microphone Malfunction — UHP
Radio Poor Reception
Speaker Replacement Reference
Navigation System Malfunction
Repair Instructions
Mobile Telephone Microphone Replacement
Communication Interface Module Replacement
Communication Interface Module Battery Replacement
Wireless Communication Interface Antenna Replacement
Mobile Telephone Base Replacement — Short Body With UHP
Compact Disc Care and Cleaning
Radio Replacement — Long Body
Radio Replacement — Short Body
Digital Radio Receiver Replacement
Headphone Connector Receptacle Replacement — Short Body With UHP
Radio Speaker Amplifier Replacement
Navigation Information Display Replacement
Mobile Telephone Control Module Replacement
Radio Antenna Base Replacement
Cruise Control and Mobile Telephone Switch Replacement
Digital Radio Aerial Replacement
Electronic Navigation Aerial Replacement
Digital Radio Aerial Cable Replacement
Mobile Telephone Aerial Coaxial Cable Replacement
Aerial Cable Replacement
Radio Aerial Cable Extension Cable Replacement
Radio Front Speaker Grille Replacement — Short Body
Radio Front Speaker Grille Replacement — Long Body
Radio Front Speaker Replacement — Short Body
Radio Front Speaker Replacement — Long Body
Radio Front Side Door Upper Speaker Replacement
Radio Front Side Door Lower Speaker Replacement
Radio Control Switch Replacement - Steering Wheel
Radio Rear Side Door Lower Speaker Replacement
Radio Rear Side Door Upper Speaker Replacement
Radio Rear Compartment Speaker Replacement
Description and Operation
Cellular Telephone Description and Operation
Navigation System Description and Operation
Radio/Audio System Description and Operation
Radio/Audio System Operation-RDS Functions
Special Tools and Equipment
Special Tools
Displays and Gauges
Specifications
Fastener Tightening Specifications
Ambient Air Temperature Sensor Resistance
Schematic and Routing Diagrams
Instrument Cluster Schematics
Driver Information System Schematics
Audible Warnings Schematics
Diagnostic Information and Procedures
Scan Tool Output Controls — Except Holden
Scan Tool Data List — Except Holden
Scan Tool Data Definitions
Symptoms - Displays and Gauges
Chime Malfunction
Engine Oil Pressure Indicator Malfunction - DTC P0520 or P0521
Fuel Gauge Malfunction - DTC P0461-P0464 or P2066-P2068
Instrument Cluster Gauges Malfunction
Outside Air Temperature Display Malfunction - DTC B0158
Speedometer and/or Odometer Malfunction
Repair Instructions
Driver Information Display Replacement — Short Body
Driver Information Display Replacement — Long Body
Driver Information Display Switch Replacement — Short Body
Instrument Cluster Replacement — Short Body
Instrument Cluster Replacement — Long Body
Clock Replacement
Fuel Economy Indicator Switch Replacement
Description and Operation
Indicator/Warning Message Description and Operation
Instrument Cluster Description and Operation
Special Tools and Equipment
Special Tools
Secondary and Configurable Customer Controls
Schematic and Routing Diagrams
Steering Wheel Secondary/Configurable Control Schematics
Diagnostic Information and Procedures
DTC B1529
DTC B3622
Symptoms - Secondary and Configurable Customer Controls
Steering Wheel Controls Malfunction
Description and Operation
Steering Wheel Controls Description and Operation
10. Engine
Cruise Control
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Cruise Control Schematics
Diagnostic Information and Procedures
DTC B0835
DTC B3794
DTC P0571
Symptoms - Cruise Control
Cruise Control Inoperative/Malfunctioning
Repair Instructions
Cruise Control Switch Replacement
Description and Operation
Cruise Control Description and Operation
Engine Controls and Fuel - 2.0L (LNP) or 2.2L (LNQ) Diesel
Specifications
Fastener Tightening Specifications
Altitude Versus Barometric Pressure
Temperature Versus Resistance — ECT and IAT Sensor
Temperature Versus Resistance - Exhaust Temperature Sensor
Adhesives, Fluids, Lubricants, and Sealers
Schematic and Routing Diagrams
Engine Controls Schematics
Diagnostic Information and Procedures
DTC P0002-P0004 — LNP or LNQ
DTC P0011 — LNP or LNQ
DTC P0016 — LNP or LNQ
DTC P0030-P0032 — LNP or LNQ
DTC P003A — LNP or LNQ
DTC P0045, P0047, or P0048 — LNP or LNQ
DTC P0069 — LNP or LNQ
DTC P0087 or P0088 — LNP or LNQ
DTC P0090, P0091, or P0092 — LNP or LNQ
DTC P0093 — LNP or LNQ
DTC P0096, P0097, P0098, or P0099 — LNP or LNQ
DTC P0101, P0102, or P0103 — LNP or LNQ
DTC P0107 or P0108 — LNP or LNQ
DTC P0111-P0113 — LNP or LNQ
DTC P0116-P0119 — LNP or LNQ
DTC P0181, P0182, or P0183 — LNP or LNQ
DTC P0190, P0191, P0192, or P0193 — LNP or LNQ
DTC P0201, P0202, P0203, or P0204 — LNP or LNQ
DTC P0219 — LNP or LNQ
DTC P0253 or P0254 — LNP or LNQ
DTC P0263, P0266, P0269, or P0272 — LNP or LNQ
DTC P029C, P02A0, P02A4, or P02A8 — LNP or LNQ
DTC P02CC-P02D3 — LNP or LNQ
DTC P02E0-P02E3, P02E8, P02E9, P02EB, or P122B — LNP or LNQ
DTC P0326 or P0331 — LNP or LNQ
DTC P0335 — LNP or LNQ
DTC P0336 or P0339 — LNP or LNQ
DTC P0340 or P0341 — LNP or LNQ
DTC P0344 — LNP or LNQ
DTC P037E or P037F — LNP or LNQ
DTC P0383 or P0384 — LNP or LNQ
DTC P0400-P0402 — LNP or LNQ
DTC P0404-P0406 — LNP or LNQ
DTC P049D — LNP or LNQ
DTC P0524 — LNP or LNQ
DTC P0545 or P0546 — LNP or LNQ
DTC P0604 — LNP or LNQ
DTC P0606 — LNP or LNQ
DTC P0627 or P0628 — LNP or LNQ
DTC P062B — LNP or LNQ
DTC P0641 — LNP or LNQ
DTC P064C — LNP or LNQ
DTC P064D — LNP or LNQ
DTC P0650 — LNP or LNQ
DTC P0651 — LNP or LNQ
DTC P066A — LNP or LNQ
DTC P0670 — LNP or LNQ
DTC P0671, P0672, P0673, or P0674 — LNP or LNQ
DTC P0689, P068A, P068B, or P0690 — LNP or LNQ
DTC P0697 — LNP or LNQ
DTC P06B8 — LNP or LNQ
DTC P1125 — LNP or LNQ
DTC P1159, P1161, P1168, P1402, or P1407 — LNP or LNQ
DTC P122C or P122D — LNP or LNQ
DTC P1248, P1249, P124A, or P124B — LNP or LNQ
DTC P159F or P15A0 - LNQ
DTC P160E — LNP or LNQ
DTC P161C — LNP or LNQ
DTC P16F3 — LNP or LNQ
DTC P2008-P200A, P2010, P2016, or P2017 — LNP
DTC P2008-P200A, P2010, P2016, or P2017 — LNQ
DTC P2032 or P2033 — LNP or LNQ
DTC P2080 — LNP or LNQ
DTC P2081, P2085, or P242E — LNP or LNQ
DTC P2122, P2123, P2127, P2128, or P2138 — LNP or LNQ
DTC P2147, P2148, P2150, or P2151 — LNP or LNQ
DTC P2195 — LNP or LNQ
DTC P2228 or P2229 — LNP or LNQ
DTC P2237 or P2238 — LNP or LNQ
DTC P2245, P2246, or P2251 — LNP or LNQ
DTC P2263 — LNP or LNQ
DTC P2264 — LNP or LNQ
DTC P2269 — LNP or LNQ
DTC P228C or P228D — LNP or LNQ
DTC P2299 — LNP or LNQ
DTC P2428 — LNP or LNQ
DTC P242B — LNP or LNQ
DTC P242C or P242D — LNP or LNQ
DTC P2453-P2455 — LNP or LNQ
DTC P245A-P245D — LNP or LNQ
DTC P2463 or P246C — LNP or LNQ
DTC P2564 or P2565 — LNP or LNQ
DTC P2687-P2689 — LNP or LNQ
DTC P268C-P268F — LNP or LNQ
DTC P2A00 — LNP or LNQ
Symptoms - Engine Controls
Malfunction Indicator Lamp (MIL) Diagnosis
Water-in-Fuel Lamp Diagnosis
Engine Cranks But Does Not Run
Fuel Leak Diagnosis
Fuel Pump Electrical Circuit Diagnosis
Fuel System Diagnosis
Ignition Relay Diagnosis
Fuel Specific Gravity Testing
Fuel Injector Balance Test with Scan Tool
Fuel Tank Leak Test
Contaminants-in-Fuel Diagnosis
Repair Instructions
Exhaust Particulate Filter Cleaning
Fuel Injector Flow Rate Programming
Engine Control Module Replacement
Accelerator Pedal Position Sensor Replacement
Heated Oxygen Sensor Replacement
Throttle Body Assembly Replacement
Engine Coolant Temperature Sensor Replacement
Inlet Air Pressure and Temperature Sensor Replacement
Mass Airflow Sensor with Inlet Air Temperature Sensor Replacement
Fuel Pressure Gauge Installation and Removal
Fuel Pressure Relief
Fuel System Cleaning
Fuel System Priming
Camshaft Position Sensor Replacement
Crankshaft Position Sensor Replacement
Fuel Tank Draining
Fuel Tank Filler Vent Hose Replacement
Fuel Tank Filler Pipe Replacement
Fuel Tank Filler Hose Replacement
Fuel Tank Replacement
Fuel Tank Fuel Pump Module Replacement
Primary Fuel Level Sensor Replacement
Metal Collar Quick Connect Fitting Service
Plastic Collar Quick Connect Fitting Service
Fuel Feed Front Pipe Replacement
Fuel Return Front Pipe Replacement
Fuel Filter Replacement
Fuel Heater Replacement
Water-in-Fuel Draining
Water in Fuel Indicator Sensor Replacement
Fuel Feed Pipe Replacement
Fuel Return Pipe Replacement
Fuel Cooler Replacement
Fuel Feed Hose Replacement
Fuel Return Hose Replacement
Fuel Injector Replacement
Fuel Injection Fuel Rail Assembly Replacement
Fuel Injection Fuel Return Hose Replacement
Fuel Injection Fuel Feed Pipe Replacement
Fuel Injection Pump Replacement
Vacuum Pump Assembly Replacement
Inlet Air Tuning Valve Vacuum Control Solenoid Valve Replacement
Exhaust Gas Recirculation Valve Replacement
Exhaust Gas Recirculation Cooler Bypass Valve Replacement
Exhaust Gas Recirculation Pipe Replacement
Exhaust Gas Recirculation Valve Cooler Bypass Control Solenoid Valve Replacement
Exhaust Temperature Sensor Replacement - Position 1
Exhaust Temperature Sensor Replacement - Position 2
Exhaust Temperature Sensor Replacement - Position 3
Exhaust Pressure Differential Sensor Replacement
Glow Plug Controller Replacement
Glow Plug Replacement
Knock Sensor Replacement
Air Cleaner Assembly Replacement
Air Cleaner Replacement
Air Cleaner Snorkel Replacement
Air Cleaner Front Resonator Replacement
Intermediate Intake Air Duct Replacement
Front Intake Air Duct Replacement
Air Cleaner Outlet Duct Replacement
Charge Air Bypass Regulator Solenoid Valve Replacement
Charge Air Cooler Inlet Duct Replacement
Charge Air Cooler Outlet Duct Replacement
Charge Air Cooler Outlet Front Duct Replacement
Charge Air Cooler Outlet Duct Elbow Replacement
Charge Air Cooler Replacement
Description and Operation
Fuel System Description
Engine Control Module Description
Turbocharger System Description
Accelerator Pedal Position System Description
Exhaust Gas Recirculation (EGR) System Description
Exhaust Particulate Filter System Description
Glow Plug System Description
Special Tools and Equipment
Special Tools
Engine Controls and Fuel - 2.2L or 2.4L
Specifications
Temperature Versus Resistance
Altitude Versus Barometric Pressure
Ignition System Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Engine Controls Schematics
Diagnostic Information and Procedures
DTC P0010 or P0013
DTC P0011 or P0014
DTC P0016 or P0017
DTC P0030, P0036, P0053, P0054, P0135, or P0141
DTC P0068 or P0121 — LE5, LE9
DTC P0101 or P1101 — LE5, LE9 - With Special Tool
DTC P0101 or P1101 — LE5, LE9 - Without Special Tool
DTC P0102 or P0103 — LE5, LE9 - With Special Tool
DTC P0102 or P0103 — LE5, LE9 - Without Special Tool
DTC P0106
DTC P0107 or P0108
DTC P0112 or P0113 — LE5, LE9
DTC P0116
DTC P0117 or P0118
DTC P0120, P0122, P0123, P0220, P0222, P0223, or P2135 — Without LAF
DTC P0128
DTC P0131, P0132, P0137, or P0138
DTC P0133, P0134, P0140, P1133, P2270, P2271, or P2A00
DTC P0171 or P0172
DTC P018B-P018D
DTC P0201, P0202, P0203, or P0204
DTC P0230
DTC P0231, P0232, or P023F
DTC P025A
DTC P0300-P0304 — LE5, LE9
DTC P0315
DTC P0325, P0326, P0327, or P0328 — LE5, LE9
DTC P0335 or P0336
DTC P0340 or P0365
DTC P0341 or P0366
DTC P0351-P0354
DTC P0420
DTC P0442
DTC P0443 or P0449
DTC P0446
DTC P0451-P0454
DTC P0455
DTC P0496
DTC P0506 or P0507
DTC P0601, P0602, P0603, P0604, P0606, P0607, P060D, P062F, or P2610
DTC P0601-P0604, P0606, or P062F — Fuel Pump Control Module
DTC P0641 or P0651
DTC P0641 or P06A6 — Fuel Pump Control Module
DTC P0685, P0689, P0690, or P1682
DTC P069E
DTC P0700
DTC P1138
DTC P1255 or P064A
DTC P135A
DTC P1516, P2101, P2119, or P2176
DTC P159F or P15A0
DTC P15A1
DTC P2120, P2122, P2123, P2125, P2127, P2128, or P2138
DTC P2534 — Fuel Pump Control Module
DTC P2544
DTC P2635 — Fuel Pump Control Module
Symptoms - Engine Controls
Malfunction Indicator Lamp (MIL) Diagnosis
Service Bay Test
Engine Cranks But Does Not Run
Fuel Pump Electrical Circuit Diagnosis
Fuel System Diagnosis
Fuel Injector Circuit Diagnosis
Fuel Injector Solenoid Coil Test
Fuel Injector Balance Test with Special Tool
Fuel Injector Balance Test
Fuel Composition Diagnosis
Alcohol/Contaminants-in-Fuel Diagnosis
Electronic Ignition System Diagnosis
Poor Fuel Fill Quality
Repair Instructions
Engine Control Module Replacement — LE5, LE9 or LAF
Crankshaft Position System Variation Learn
Throttle/Idle Learn
Engine Coolant Temperature Sensor Replacement — LE5 , LE9 or LAF
Mass Airflow Sensor with Intake Air Temperature Sensor Replacement — LE5 or LE9
Manifold Absolute Pressure Sensor Replacement — LE5 or LE9
Heated Oxygen Sensor Replacement - Sensor 1 — LE5, LE9 or LAF
Heated Oxygen Sensor Replacement - Sensor 2 — LE5, LE9 or LAF
Accelerator Pedal with Position Sensor Assembly Replacement — LE5 or LE9
Throttle Body Assembly Replacement — LE5 or LE9
Throttle Body Cleaning
Fuel Pressure Relief — CH 48027-100
Fuel Pressure Relief — Without CH 48027-100
Fuel Pressure Gauge Installation and Removal — LE5 or LE9
Metal Collar Quick Connect Fitting Service
Plastic Collar Quick Connect Fitting Service
Fuel Filter Replacement
Fuel Tank Draining
Fuel Tank Replacement - AWD
Fuel Tank Replacement - FWD
Fuel System Cleaning
Fuel Tank Fuel Pump Module Replacement
Fuel Tank Fuel Pump Module Replacement - Secondary
Fuel Pump Flow Control Module Replacement
Fuel Tank Pressure Sensor Replacement — LE5
Fuel Level Sensor Replacement
Secondary Fuel Level Sensor Replacement
Fuel Tank Filler Pipe Replacement
Fuel Pressure Sensor Replacement
Fuel Line Replacement - Chassis
Fuel Injection Fuel Rail Assembly Replacement — LE5 or LE9
Fuel Injector Replacement
Evaporative Emission Canister Purge Solenoid Valve Replacement — LD9
Evaporative Emission Canister Purge Solenoid Valve Replacement — LE5 or LE9
Evaporative Emission Canister Vent Solenoid Valve Replacement
Evaporative Emission Line Replacement - Engine to Chassis
Evaporative Emission Canister Filter Replacement
Evaporative Emission Canister Replacement
Evaporative Emission System Cleaning
Ignition Coil Replacement — LE5, LE9, or LAF
Spark Plug Replacement
Spark Plug Inspection
Crankshaft Position Sensor Replacement — LE5, LE9 or LAF
Camshaft Position Sensor Replacement - Intake — LE5 , LE9, or LAF
Camshaft Position Sensor Replacement - Exhaust — LE5, LE9 or LAF
Camshaft Position Actuator Solenoid Valve Replacement — LE5 or LE9
Knock Sensor Replacement — LD9
Knock Sensor Replacement — LE5, LE9 Or LAF
Air Cleaner Element Replacement — LE5, LE9 or LAF
Air Cleaner Assembly Replacement — LE5 or LE9
Air Cleaner Outlet Duct Replacement — LE5 or LE9
Air Cleaner Inlet Duct Replacement
Air Cleaner Inlet Duct and Resonator Replacement
Description and Operation
Engine Control Module Description
Throttle Actuator Control (TAC) System Description
Camshaft Actuator System Description
Fuel System Description
Evaporative Emission Control System Description
Electronic Ignition System Description
Air Inlet System Description
Special Tools and Equipment
Special Tools
Engine Controls and Fuel - 2.8L, 3.0L, 3.2L, or 3.6L
Specifications
Temperature Versus Resistance - Engine Coolant Temperature Sensor
Temperature Versus Resistance - Intake Air Temperature Sensor
Altitude Versus Barometric Pressure
Ignition System Specifications
Fastener Tightening Specifications
Adhesives, Fluids, Lubricants, and Sealers
Schematic and Routing Diagrams
Engine Controls Schematics
Diagnostic Information and Procedures
DTC P0010, P0013, P0020, or P0023 — LF1, LFW or LFX
DTC P0011, P0014, P0021, or P0024 — LF1, LFW, LFX
DTC P0016, P0017, P0018, or P0019 — LF1, LFW or LFX
DTC P0030, P0036, P0050, P0053, P0054, P0056, P0059, P0060, P0135, P0141, P0155, or P0161 — LF1, LFW, LFX
DTC P0068 or P1101
DTC P0089, P00C6, P228C, or P228D
DTC P0090-P0092, P00C8, P00C9, or P00CA
DTC P0101 — With Special Tool
DTC P0101 — Without Special Tool
DTC P0102 or P0103 — With Special Tool
DTC P0102 or P0103 — Without Special Tool
DTC P0106 — LF1, LFW, or LFX
DTC P0107 or P0108 — LF1, LFW or LFX
DTC P0111
DTC P0112, P0113, or P0114
DTC P0116 — LF1 or LFW
DTC P0117 or P0118 — LF1 or LFW
DTC P0119
DTC P0121-P0123, P0222, P0223, or P2135 — LF1, LFW
DTC P0128 — LF1 or LFW
DTC P0131, P0132, P0137, P0138, P0151, P0152, P0157, P0158, P2A00, P2A01, P2A03, or P2A04 — LF1, LFW, LFX
DTC P0133, P013A-P013F, P014A, P014B, P0153, P1133, or P1153 — LF1, LFW
DTC P0134, P0140, P0154, or P0160 — LF1, LFW, LFX
DTC P0171, P0172, P0174, or P0175
DTC P018B-P018D
DTC P0191
DTC P0192 or P0193
DTC P0201, P0202, P0203, P0204, P0205, P0206, P0261, P0262, P0264, P0265, P0267, P0268, P0270, P0271, P0273, P0274, P0276, or P0277
DTC P0231, P0232, or P023F
DTC P025A
DTC P0300-P0306
DTC P0315
DTC P0324-P0328, P0330-P0333, P06B6, or P06B7
DTC P0335 — LF1, LFW, or LFX
DTC P0336 — LF1, LFW or LFX
DTC P0340, P0345, P0365, or P0390 — LF1, LFW or LFX
DTC P0341, P0346, P0366, or P0391 — LF1, LFW or LFX
DTC P0351-P0356 — LF1, LFW or LFX
DTC P0420 or P0430
DTC P0443
DTC P0500
DTC P0506 or P0507 — LF1, LFW
DTC P0601-P0604, P0606, P0607, P0610, P062B, P062F, P0630, P16F3, or P2610 — ECM, LF1, LFW, LFX, LWR
DTC P0601-P0604, P0606, or P062F — Fuel Pump Control Module
DTC P0627-P0629
DTC P0641 or P06A6 — Fuel Pump Control Module
DTC P0641, P0651, P0697, or P06A3
DTC P0685, P0689, P0690, or P1682
DTC P069E
DTC P0700
DTC P0856
DTC P1248, P1249, P124A, P124B, P124C, or P124D
DTC P1255 or P064A
DTC P135A or P135B — LF1, LFW or LFX
DTC P1400 — LF1, LFW, LFX
DTC P150C — LF1, LFW
DTC P1516, P2101, P2119, or P2176 — LF1, LFW
DTC P159F or P15A0
DTC P15A1
DTC P163A
DTC P2122, P2123, P2127, P2128, or P2138
DTC P2147, P2148, P2150, P2151, P2153, P2154, P2156, P2157, P216B, P216C, P216E, or P216F
DTC P219A or P219B
DTC P2227-P2230 — LF1, LFW
DTC P2270 or P2272 — LF1, LFW, LFX
DTC P2271 or P2273 — LF1, LFW, LFX
DTC P2534 — Fuel Pump Control Module
DTC P2544
DTC P2635 — Fuel Pump Control Module
Symptoms - Engine Controls
Malfunction Indicator Lamp (MIL) Diagnosis
Engine Cranks But Does Not Run
Fuel Pump Electrical Circuit Diagnosis
Fuel System Diagnosis
Fuel Injector Solenoid Coil Test
Fuel Injector Balance Test
Alcohol/Contaminants-in-Fuel Diagnosis
Electronic Ignition System Diagnosis
Repair Instructions
Crankshaft Position System Variation Learn
Engine Control Module Replacement
Throttle/Idle Learn — LF1, LFW, LFX
Engine Coolant Temperature Sensor Replacement — LF1 or LFW
Mass Airflow Sensor with Inlet Air Temperature Sensor Replacement
Manifold Absolute Pressure Sensor Replacement
Throttle Inlet Absolute Pressure Sensor Replacement
Heated Oxygen Sensor Replacement - Bank 1 Sensor 1
Heated Oxygen Sensor Replacement - Bank 1 Sensor 2 — LF1 or LFW
Heated Oxygen Sensor Replacement - Bank 2 Sensor 1 — LF1 or LFW
Heated Oxygen Sensor Replacement - Bank 2 Sensor 2
Accelerator Pedal Position Sensor Replacement
Throttle Body Assembly Replacement — LF1 or LFW
Throttle Body Inspection and Cleaning
Fuel Pressure Relief
Fuel Pressure Gauge Installation and Removal
Metal Collar Quick Connect Fitting Service
Plastic Collar Quick Connect Fitting Service
Fuel Filter Replacement
Fuel Tank Draining
Fuel Tank Replacement - AWD
Fuel Tank Replacement - FWD
Fuel Tank Fuel Pump Module Replacement
Fuel Tank Fuel Pump Module Replacement - Secondary - Without
Fuel Pump Flow Control Module Replacement - Without 2nd Rear Seat
Fuel Pump Flow Control Module Replacement - With 2nd Rear Seat
Fuel Tank Pressure Sensor Replacement
Fuel Tank Filler Pipe Replacement
Primary Fuel Level Sensor Replacement
Fuel Line Replacement - Chassis
Fuel Pressure Sensor Replacement - Fuel Feed Pipe
Fuel Feed Pipe Replacement — LF1 or LFW
Fuel System Cleaning
Fuel Pressure Sensor Replacement - Fuel Injection Fuel Rail — LF1 or LFW
Fuel Injection Fuel Rail Assembly Replacement - Bank 1 — LF1, LFW
Fuel Injection Fuel Rail Assembly Replacement - Bank 2 — LF1, LFW
Fuel Feed Intermediate Pipe Replacement — LF1 or LFW
Fuel Pipe Shield Replacement — LF1 or LFW
Fuel Pump Replacement
Fuel Injector and Fuel Rail Replacement
Evaporative Emission Canister Purge Solenoid Valve Replacement — LF1 or LFW
Evaporative Emission Canister Vent Solenoid Valve Replacement
Evaporative Emission Line Replacement - Chassis to Canister
Evaporative Emission Canister Replacement
Evaporative Emission System Cleaning
Ignition Coil Replacement - Bank 1
Ignition Coil Replacement - Bank 2
Spark Plug Inspection
Spark Plug Replacement
Crankshaft Position Sensor Replacement
Camshaft Position Sensor Replacement - Bank 2 (Left Side) Exhaust
Camshaft Position Sensor Replacement - Bank 2 (Left Side) Intake
Camshaft Position Sensor Replacement - Bank 1 (Right Side) Exhaust
Camshaft Position Sensor Replacement - Bank 1 (Right Side) Intake
Camshaft Position Actuator Solenoid Valve Solenoid Replacement - Bank 1 (Right Side) Intake
Camshaft Position Actuator Solenoid Valve Solenoid Replacement - Bank 1 (Right Side) Exhaust
Camshaft Position Actuator Solenoid Valve Solenoid Replacement - Bank 2 (Left Side) Intake
Camshaft Position Actuator Solenoid Valve Solenoid Replacement - Bank 2 (Left Side) Exhaust
Knock Sensor Replacement - Bank 1
Knock Sensor Replacement - Bank 2
Air Cleaner Element Replacement
Air Cleaner Assembly Replacement
Air Cleaner Inlet Duct Replacement
Air Cleaner Outlet Duct Replacement
Description and Operation
Air Intake System Description — LF1, LFW
Camshaft Actuator System Description
Electronic Ignition System Description
Engine Control Module Description
Evaporative Emission Control System Description
Fuel System Description — LF1
Throttle Actuator Control (TAC) System Description
Special Tools and Equipment
Special Tools
Engine Cooling
Specifications
Fastener Tightening Specifications — 2.4L
Fastener Tightening Specifications — 2.0L Diesel
Engine Cooling System Specifications — 2.4L
Engine Cooling System Specifications — 2.0L Diesel
Adhesives, Fluids, Lubricants, and Sealers
Schematic and Routing Diagrams
Engine Cooling Schematics
Diagnostic Information and Procedures
DTC P0480 or P0481 — LNP
DTC P0480, P0481, or P0482 — LNP
DTC P0480, P0691, or P0692 - LNQ
DTC P0691-P0694 — LNP
DTC P1258 — LNP or LNQ
Symptoms - Engine Cooling
Cooling Fan Circuit Diagnosis - LNQ
Cooling Fan Always On — LNP
Cooling Fan Inoperative — LNP
Engine Overheating
Loss of Coolant
Thermostat Diagnosis
Coolant Heater Inoperative
Engine Fails To Reach Normal Operating Temperature
Pressure Cap Testing
Cooling System Leak Testing
Repair Instructions
Cooling System Draining and Filling
Coolant System Flushing
Radiator Surge Tank Replacement — Petrol Engines
Radiator Surge Tank Replacement - Diesel
Radiator Surge Tank Inlet Hose/Pipe Replacement — LE5
Radiator Surge Tank Inlet Hose/Pipe Replacement — V6
Radiator Surge Tank Inlet Hose/Pipe Replacement — Diesel
Radiator Surge Tank Outlet Hose/Pipe Replacement — LE5
Radiator Surge Tank Outlet Hose/Pipe Replacement — V6
Radiator Surge Tank Overflow Hose Replacement
Radiator Inlet Hose Replacement — LE5
Radiator Inlet Hose Replacement — V6
Radiator Inlet Hose Replacement - Diesel
Radiator Outlet Hose Replacement — LE5
Radiator Outlet Hose Replacement — V6
Radiator Outlet Hose Replacement - Diesel
Engine Oil Cooler Outlet Hose Replacement — LNQ
Engine Coolant Fan Replacement
Engine Coolant Fan Motor Replacement
Cooling Fan and Shroud Replacement
Fan Control Module Replacement — LNQ
Turbocharger Coolant Feed Pipe Replacement — LNQ
Turbocharger Coolant Return Pipe Replacement — LNQ
Exhaust Gas Recirculation Valve Cooler Replacement — LNQ
Exhaust Gas Recirculation Coolant Hoses/Pipes Replacement — LNQ-EGR Valve to Cooler
Exhaust Gas Recirculation Coolant Hoses/Pipes Replacement — LNQ-Oil Cooler to Cooler
Exhaust Gas Recirculation Coolant Hoses/Pipes Replacement — LNQ-EGR Manifold Cooling Return
Exhaust Gas Recirculation Coolant Hoses/Pipes Replacement — LNQ-EGR Pipe
Water Pump Inlet Hose Replacement — LNQ
Engine Coolant Thermostat Housing Replacement — LE5
Engine Coolant Thermostat Housing Replacement — LF1
Engine Coolant Thermostat Replacement — LNQ
Engine Coolant Thermostat Replacement — LE5
Engine Coolant Thermostat Replacement — LF1
Engine Coolant Air Bleed Pipe Replacement — LF1
Water Outlet Replacement — LF1
Engine Water Outlet Adapter Replacement — LNQ
Thermostat Bypass Pipe Replacement — LNQ
Water Pump Replacement — LF1
Water Pump Replacement — LNQ
Water Pump Replacement — L4
Radiator Drain Cock Replacement
Radiator Replacement — Petrol
Radiator Replacement - Diesel
Coolant Heater Replacement — LE5
Coolant Heater Replacement — LF1
Coolant Heater Replacement — LNQ
Coolant Heater Cord Replacement — LF1
Coolant Heater Cord Replacement — LE5
Description and Operation
Cooling Fan Description and Operation — LNP or LNQ
Cooling System Description and Operation — Petrol Engines
Cooling System Description and Operation — Diesel Engines
Special Tools and Equipment
Special Tools
Engine Electrical
Specifications
Fastener Tightening Specifications
Battery Usage — 2.4L
Battery Usage — 3.2L
Battery Usage — 2.0L Diesel
Schematic and Routing Diagrams
Starting and Charging Schematics
Diagnostic Information and Procedures
DTC B1516
DTC B1517
DTC B1527
DTC C0899
DTC C0900
DTC P0562
DTC P0563
DTC P0615, P0616, or P0617
DTC P0621
DTC P0622
DTC P0625
DTC P0625 or P0626
DTC P0626
DTC P1668
DTC P2500
DTC P2501
Symptoms - Engine Electrical
Battery Inspection/Test
Battery Charging
Battery Electrical Drain/Parasitic Load Test
Charging System Test
Generator Noise Diagnosis
Starter Solenoid Does Not Click
Starter Solenoid Clicks, Engine Does Not Crank
Engine Cranks Slowly
Starter Noise Diagnosis
Repair Instructions
Battery Negative Cable Disconnection and Connection
Battery Positive and Negative Cable Replacement — LF1
Battery Positive and Negative Cable Replacement — LNQ
Battery Positive and Negative Cable Replacement — LE5
Battery Negative Cable Replacement — LE5
Battery Positive Cable Replacement — LE5
Alternator Battery Jumper Cable Replacement — LF1/LNQ
Battery Replacement
Battery Tray Replacement
Battery Tray Support Bracket Replacement — LE5
Starter Replacement — LE5
Starter Replacement — LF1
Starter Replacement — LNQ
Alternator Replacement — LE5
Alternator Replacement — LF1
Alternator Replacement — LNQ
Starter Overhaul
Alternator Overhaul
Description and Operation
Battery Description and Operation
Charging System Description and Operation
Starting System Description and Operation
Special Tools and Equipment
Special Tools
Engine Exhaust
Specifications
Fastener Tightening Specifications
Diagnostic Information and Procedures
Symptoms - Engine Exhaust
Restricted Exhaust
Exhaust Leakage
Exhaust Noise
Repair Instructions
Exhaust Manifold Replacement — LE5
Front Pipe Replacement — LE5
Front Pipe Replacement — LF1
Front Pipe Replacement — LNQ
Catalytic Converter Replacement — LE5
Catalytic Converter Replacement - Left Side — LF1
Catalytic Converter Replacement - Right Side — LF1
Three-Way Catalytic Converter Replacement — LE5
Three-Way Catalytic Converter Replacement — LF1
Exhaust Particulate Filter Replacement — LNQ
Exhaust Particulate Filter Heat Shield Replacement - Front — LNQ
Exhaust Particulate Filter Heat Shield Replacement - Rear — LNQ
Underbody Brace Replacement
Exhaust Silencer Replacement - Left Side — N10
Exhaust Silencer Replacement - Left Side — LNQ
Exhaust Silencer Replacement - Right Side — N10
Exhaust Silencer Replacement - Right Side — LNQ
Exhaust Silencer Replacement — NB5
Exhaust Resonator Replacement — N10
Exhaust Resonator Replacement — NB5
Exhaust Resonator Replacement — LNQ
Catalytic Converter Heat Shield Replacement — Left-LF1
Catalytic Converter Heat Shield Replacement — Right-LF1
Exhaust Manifold Heat Shield Replacement — LE5
Turbocharger Heat Shield Replacement — LNQ
Exhaust Pipe Heat Shield Replacement — Front
Exhaust Pipe Heat Shield Replacement — Middle
Description and Operation
Exhaust System Description
Special Tools and Equipment
Special Tools
Engine Mechanical - 2.0L (LNP) or 2.2L (LNQ) Diesel
Specifications
Fastener Tightening Specifications
Engine Mechanical Specifications
Adhesives, Fluids, Lubricants, and Sealers
Schematic and Routing Diagrams
Engine Mechanical Schematics
Visual Identification
Disassembled Views
Engine Identification
Diagnostic Information and Procedures
Symptoms - Engine Mechanical
Base Engine Misfire without Internal Engine Noises
Base Engine Misfire with Abnormal Internal Lower Engine Noises
Base Engine Misfire with Abnormal Valve Train Noise
Base Engine Misfire with Coolant Consumption
Base Engine Misfire with Excessive Oil Consumption
Engine Noise on Start-Up, but Only Lasting a Few Seconds
Upper Engine Noise, Regardless of Engine Speed
Lower Engine Noise, Regardless of Engine Speed
Engine Noise Under Load
Engine Will Not Crank - Crankshaft Will Not Rotate
Coolant in Combustion Chamber
Coolant in Engine Oil
Fuel in Engine Oil
Turbocharger Whine Noise
Turbocharger Hissing Noise
Turbocharger Oil Leak From Compressor Seal
Turbocharger Oil Leak From Turbine Seal
Turbocharger Lack of Oil Supply
Engine Compression Test
Oil Consumption Diagnosis
Oil Pressure Diagnosis and Testing
Oil Leak Diagnosis
Drive Belt Chirping, Squeal, and Whine Diagnosis
Drive Belt Rumbling and Vibration Diagnosis
Drive Belt Falls Off and Excessive Wear Diagnosis
Drive Belt Tensioner Diagnosis
Dual Mass Flywheel Diagnosis
Repair Instructions
Drive Belt Replacement
Drive Belt Tensioner Replacement
Drive Belt Idler Pulley Replacement
Engine Front Cover Replacement
Engine Sight Shield Replacement
Crankshaft Pulley Replacement
Drive Belt and Pulley Cover Replacement
Camshaft Timing Chain, Sprocket, and Tensioner Replacement
Inlet Manifold Replacement
Engine Mount Inspection
Engine Mount Replacement
Engine Mount Bracket Replacement
Engine Support Fixture
Positive Crankcase Ventilation Valve Replacement
Oil Level Indicator Tube Replacement
Camshaft Cover Replacement
Camshaft Housing Replacement
Exhaust Camshaft Replacement
Intake Camshaft Replacement
Hydraulic Valve Lash Adjuster Arm Replacement
Hydraulic Valve clearance Adjuster Replacement
Cylinder Head Replacement
Crankshaft Balancer Replacement
Crankshaft Rear Oil Seal Replacement
Crankshaft Front Oil Seal Replacement
Engine Flywheel Replacement
Automatic Transmission Flex Plate Replacement
Upper Sump Replacement
Lower Oil Sump Replacement
Engine Oil Level Indicator Switch Replacement
Turbocharger Replacement
Turbocharger Oil Return Pipe Replacement
Turbocharger Oil Feed Pipe Replacement
Engine Oil Pressure Switch Replacement
Engine Oil and Oil Filter Replacement
Oil Filter Adapter and Oil Cooler Assembly Replacement
Engine Replacement
Exhaust Temperature Sensor Removal - Position 2
Exhaust Temperature Sensor Removal - Position 3
Exhaust Particulate Filter Heat Shield Removal - Front
Exhaust Particulate Filter Removal
Exhaust Particulate Filter Heat Shield Removal - Rear
Oil Level Indicator and Tube Removal
Exhaust Temperature Sensor Removal - Position 1
Turbocharger Heat Shield Removal
Turbocharger Coolant Return Pipe Removal
Turbocharger Coolant Feed Pipe Removal
Turbocharger Oil Feed Pipe Removal
Turbocharger Oil Return Pipe Removal
Turbocharger Removal
Exhaust Manifold Heat Shield Removal
Exhaust Manifold Removal
Lower Oil Sump Removal — LNQ
Lower Oil Sump Removal — LNP
Upper Oil Sump Removal — LNQ
Upper Oil Sump Removal — LNP
Balancer Removal
Balancer Cleaning and Inspection
Fuel Injection Fuel Feed Pipe Removal
Fuel Injection Fuel Return Hose Removal
Fuel Injector Removal
Fuel Rail Removal
Glow Plug Removal
Vacuum Pump Removal
Fuel Injection Pump Removal
Positive Crankcase Ventilation Valve Removal — With Oil Separator
Camshaft Cover Removal
Support Fuel Pump and Vacuum Pump Cap Removal
Camshaft Bearing Cap Removal - Rear
Exhaust Camshaft Removal
Intake Camshaft Removal
Camshaft Cleaning and Inspection
Engine Lift Front Bracket Removal
Engine Lift Rear Bracket Removal
Drive Belt Tensioner Removal
Oil Filter Adapter Removal
Engine Oil Cooler Hose Removal
Engine Oil Cooler Outlet Hose Removal
Engine Oil Cooler Removal
Drive Belt and Pulley Cover Removal
Crankshaft Pulley Removal
Drive Belt Idler Pulley Removal - Upper
Drive Belt Idler Pulley Removal - Lower
Engine Mount Bracket Removal — LNQ
Engine Mount Bracket Removal — LNP
Crankshaft Balancer Removal
Engine Front Cover Removal
Crankshaft Front Oil Seal Removal
Camshaft Timing Chain Removal
Timing Chain Tensioner Removal
Air Conditioning Compressor Bracket Removal
Thermostat Bypass Pipe Removal
Water Pump Pulley Removal
Water Pump Removal
Engine Coolant Thermostat Housing Removal
Engine Water Outlet Adapter Removal
Exhaust Gas Recirculation Pipe Removal
Exhaust Gas Recirculation Valve Removal
Exhaust Gas Recirculation Valve Cooling Feed Hose Removal
Exhaust Gas Recirculation Manifold Cooling Feed Hose Removal
Exhaust Gas Recirculation Manifold Cooling Return Hose Removal
Exhaust Gas Recirculation Cooler Removal
Throttle Body Assembly Removal
Inlet Manifold Removal
Automatic Transmission Flex Plate Removal
Cylinder Head Removal
Cylinder Head and Gasket Removal
Cylinder Head Disassemble
Cylinder Head Cleaning and Inspection
Engine Flywheel Removal
Piston, Connecting Rod, and Bearing Removal
Piston, Connecting Rod, and Bearing Cleaning and Inspection
Crankshaft and Bearing Removal
Crankshaft and Bearing Cleaning and Inspection
Crankshaft Rear Oil Seal Removal
Lower Crankcase Removal
Piston Oil Nozzle Removal
Crankshaft Balancer Cleaning and Inspection
Engine Block Cleaning and Inspection
Piston Oil Nozzle Installation
Lower Crankcase Installation
Crankshaft Rear Oil Seal Installation
Crankshaft and Bearing Installation
Piston, Connecting Rod, and Bearing Installation
Cylinder Head Installation
Automatic Transmission Flex Plate Installation
Engine Flywheel Installation
Cylinder Head Assemble
Cylinder Head and Gasket Installation
Inlet Manifold Installation
Throttle Body Assembly Installation
Exhaust Gas Recirculation Cooler Installation
Exhaust Gas Recirculation Manifold Cooling Return Hose Installation
Exhaust Gas Recirculation Manifold Cooling Feed Hose Installation
Exhaust Gas Recirculation Valve Installation
Exhaust Gas Recirculation Pipe Installation
Engine Water Outlet Adapter Installation
Engine Coolant Thermostat Housing Installation
Water Pump Installation
Water Pump Pulley Installation
Thermostat Bypass Pipe Installation
Air Conditioning Compressor Bracket Installation
Timing Chain Tensioner Installation
Camshaft Timing Chain Installation
Crankshaft Front Oil Seal Installation
Engine Front Cover Installation
Crankshaft Balancer Installation
Engine Mount Bracket Installation — LNQ
Engine Mount Bracket Installation — LNP
Drive Belt Idler Pulley Installation - Lower
Drive Belt Idler Pulley Installation - Upper
Crankshaft Pulley Installation
Drive Belt and Pulley Cover Installation
Oil Filter Adapter Installation
Engine Oil Cooler Outlet Hose Installation
Engine Oil Cooler Hose Installation
Engine Oil Cooler Installation
Drive Belt Tensioner Installation
Engine Lift Front Bracket Installation
Engine Lift Rear Bracket Installation
Intake Camshaft Installation
Exhaust Camshaft Installation
Support Fuel Pump and Vacuum Pump Cap Installation
Camshaft Bearing Cap Installation - Rear
Camshaft Cover Installation
Positive Crankcase Ventilation Valve Installation — With Oil Separator
Fuel Injection Pump Installation
Vacuum Pump Installation
Glow Plug Installation
Fuel Rail Installation
Fuel Injector Installation
Fuel Injection Fuel Return Hose Installation
Fuel Injection Fuel Feed Pipe Installation
Balancer Installation
Upper Oil Sump Installation — LNQ
Upper Oil Sump Installation — LNP
Lower Oil Sump Installation — LNQ
Lower Oil Sump Installation — LNP
Exhaust Manifold Installation
Exhaust Manifold Heat Shield Installation
Turbocharger Installation
Turbocharger Oil Return Pipe Installation
Turbocharger Oil Feed Pipe Installation
Turbocharger Coolant Feed Pipe Installation
Turbocharger Coolant Return Pipe Installation
Turbocharger Heat Shield Installation
Exhaust Temperature Sensor Installation - Position 1
Oil Level Indicator and Tube Installation
Exhaust Particulate Filter Heat Shield Installation - Rear
Exhaust Particulate Filter Installation
Exhaust Particulate Filter Heat Shield Installation - Front
Exhaust Temperature Sensor Installation - Position 3
Exhaust Temperature Sensor Installation - Position 2
Heated Oxygen Sensor Removal
Heated Oxygen Sensor Installation
Exhaust Gas Recirculation Valve Cooling Feed Hose Installation
Description and Operation
Drive Belt System Description
Lubrication Description
Cleanliness and Care
Separating Parts
Replacing Engine Gaskets
Use of Room Temperature Vulcanising (RTV) and Anaerobic Sealant
Engine Component Description
Special Tools and Equipment
Special Tools
Engine Mechanical - 2.2L or 2.4L
Specifications
Fastener Tightening Specifications — LE5 or LE9
Engine Mechanical Specifications — LE5 or LE9
Adhesives, Fluids, Lubricants, and Sealers
Thread Repair Specifications — LE5 or LE9
Visual Identification
Disassembled Views — LE5 or LE9
Engine Identification — LE5 or LE9
Diagnostic Information and Procedures
Symptoms - Engine Mechanical — LE5 or LE9
Base Engine Misfire without Internal Engine Noises — LE5 or LE9
Base Engine Misfire with Abnormal Internal Lower Engine Noises — LE5 or LE9
Base Engine Misfire with Abnormal Valve Train Noise — LE5 or LE9
Base Engine Misfire with Coolant Consumption — LE5 or LE9
Base Engine Misfire with Excessive Oil Consumption — LE5 or LE9
Engine Noise on Start-Up, but Only Lasting a Few Seconds — LE5 or LE9
Upper Engine Noise, Regardless of Engine Speed — LE5 or LE9
Lower Engine Noise, Regardless of Engine Speed — LE5 or LE9
Engine Noise Under Load — LE5 or LE9
Engine Will Not Crank - Crankshaft Will Not Rotate — LE5 or LE9
Coolant in Combustion Chamber — LE5 or LE9
Coolant in Engine Oil — LE5 or LE9
Engine Compression Test — LE5 or LE9
Cylinder Leakage Test — LE5 or LE9
Oil Consumption Diagnosis — LE5 or LE9
Oil Pressure Diagnosis and Testing — LE5 or LE9
Oil Leak Diagnosis — LE5 or LE9
Crankcase Ventilation System Inspection/Diagnosis — LE5 or LE9
Drive Belt Chirping, Squeal, and Whine Diagnosis
Drive Belt Rumbling and Vibration Diagnosis
Drive Belt Falls Off and Excessive Wear Diagnosis
Drive Belt Tensioner Diagnosis
Repair Instructions
Intake Manifold Cover Replacement — LE5 or LE9
Drive Belt Replacement — LE5 or LE9
Drive Belt Tensioner Replacement — LE5, LE9 or LAF
Engine Oil Pressure Switch Replacement — LE5, LE9 or LAF
Engine Mount Inspection — LE5 or LE9
Engine Mount Bracket Replacement - LE5, LE9 or LAF
Powertrain Mount Balancing — LE5 or LE9
Powertrain Mount Balancing - Lower
Engine Mount Replacement — LE5 or LE9
Engine Support Fixture
Oil Level Indicator Tube Replacement — LE5, LE9 or LAF
Positive Crankcase Ventilation Hose/Pipe/Tube Replacement — LE5 or LE9
Intake Manifold Replacement — LE5 or LE9
Crankshaft Balancer Replacement — LE5 or LE9
Crankshaft Front Oil Seal Replacement — LE5 or LE9
Engine Front Cover Replacement - LE5, LE9 or LAF
Camshaft Timing Chain, Sprocket, and Tensioner Replacement — LE5 or LE9
Water Pump and Balance Shaft Chain Replacement
Camshaft Cover Replacement — LE5 or LE9
Timing Chain Tensioner Replacement — LE5 or LE9
Intake Camshaft and Valve Lifter Replacement — LE5 or LE9
Exhaust Camshaft and Valve Lifter Replacement — LE5 or LE9
Camshaft Position Intake Actuator Replacement — LE5 or LE9
Camshaft Position Exhaust Actuator Replacement — LE5 or LE9
Valve Stem Oil Seal and Valve Spring Replacement — LE5 or LE9
Cylinder Head Replacement — LE5 or LE9
Oil Sump Replacement — LE5 or LE9
Piston, Connecting Rod, and Bearing Replacement — LE5 or LE9
Cylinder Sleeve Replacement — LE5 or LE9
Engine Flywheel Replacement — LE5 or LE9
Crankshaft Rear Oil Seal Replacement — LE5 or LE9
Engine Replacement — LE5 or LE9
Engine Oil and Oil Filter Replacement — LE5 or LE9
Draining Fluids and Oil Filter Removal — LE5 or LE9
Crankshaft Balancer Removal — LE5 or LE9
Engine Flywheel Removal — LE5 or LE9
Oil Level Indicator and Tube Removal — LE5 or LE9
Exhaust Manifold Removal — LE5 or LE9
Intake Manifold Removal — LE5 or LE9
Camshaft Cover Removal — LE5 or LE9
Engine Front Cover and Oil Pump Removal — LE5 or LE9
Timing Chain and Tensioner Removal — LE5 or LE9
Intake and Exhaust Camshaft, Bearing Cap, and Clearance Adjuster Removal — LE5 or LE9
Water Pump and Balance Shaft Chain and Tensioner Removal — LE5 or LE9
Balance Shaft Removal — LE5 or LE9
Water Pump Removal — LE5 or LE9
Cylinder Head Removal — LE5 or LE9
Oil Sump Removal — LE5 or LE9
Piston, Connecting Rod, and Bearing Removal — LE5 or LE9
Lower Crankcase Removal — LE5 or LE9
Crankshaft and Bearing Removal — LE5 or LE9
Engine Block Disassemble — LE5 or LE9
Engine Block Cleaning and Inspection — LE5 or LE9
Cylinder Honing — LE5 or LE9
Cylinder Sleeve Removal — LE5 or LE9
Cylinder Sleeve Installation — LE5 or LE9
Crankshaft Balancer Cleaning and Inspection — LE5 or LE9
Engine Flywheel Cleaning and Inspection — LE5 or LE9
Crankshaft and Bearing Cleaning and Inspection — LE5 or LE9
Piston and Connecting Rod Disassemble — LE5 or LE9
Piston, Connecting Rod, and Bearing Cleaning and Inspection — LE5 or LE9
Piston and Connecting Rod Assemble — LE5 or LE9
Camshaft Cleaning and Inspection — LE5 or LE9
Camshaft Timing Chain and Sprocket Cleaning and Inspection — LE5 or LE9
Balance Shaft Cleaning and Inspection — LE5 or LE9
Water Pump and Balance Shaft Chain and Sprocket Cleaning and Inspection — LE5 or LE9
Cylinder Head Disassemble — LE5 or LE9
Cylinder Head Cleaning and Inspection — LE5 or LE9
Valve and Seat Grinding — LE5 or LE9
Cylinder Head Assemble — LE5 or LE9
Oil Pump Disassemble — LE5 or LE9
Oil Pump Assemble — LE5 or LE9
Intake Manifold Cleaning and Inspection — LE5 or LE9
Exhaust Manifold Cleaning and Inspection — LE5 or LE9
Oil Sump Cleaning and Inspection — LE5 or LE9
Thread Repair — LE5 or LE9
Service Prior to Assembly — LE5 or LE9
Engine Block Assemble — LE5 or LE9
Crankshaft and Bearing Installation — LE5 or LE9
Lower Crankcase Installation — LE5 or LE9
Crankshaft Rear Oil Seal Installation — LE5 or LE9
Piston, Connecting Rod, and Bearing Installation — LE5 or LE9
Cylinder Head Installation — LE5 or LE9
Intake and Exhaust Camshaft, Bearing Cap, and Clearance Adjuster Installation — LE5 or LE9
Balance Shaft Installation — LE5 or LE9
Water Pump Installation — LE5 or LE9
Balance Shaft to Engine Timing — LE5 or LE9
Water Pump and Balance Shaft Chain and Tensioner Installation — LE5 or LE9
Camshaft Timing Chain, Sprocket, and Tensioner Installation — LE5 or LE9
Crankshaft Front Oil Seal Installation — LE5 or LE9
Engine Front Cover and Oil Pump Installation — LE5 or LE9
Oil Sump Installation — LE5 or LE9
Crankshaft Balancer Installation — LE5 or LE9
Camshaft Cover Installation — LE5 or LE9
Oil Filter with Cap and Seal Installation — LE5 or LE9
Intake Manifold Installation — LE5 or LE9
Exhaust Manifold Installation — LE5 or LE9
Oil Level Indicator and Tube Installation — LE5 or LE9
Engine Flywheel Installation — LE5 or LE9
Engine Pre-lubricating — LE5 or LE9
Description and Operation
Crankcase Ventilation System Description — LE5 or LE9
Drive Belt System Description
Engine Component Description — LE5 or LE9
Lubrication Description — LE5 or LE9
Introduction
Cleanliness and Care — LE5 or LE9
Separating Parts — LE5 or LE9
Replacing Engine Gaskets — LE5 or LE9
Use of Room Temperature Vulcanising (RTV) and Anaerobic Sealant — LE5 or LE9
Tools and Equipment — LE5 or LE9
Special Tools and Equipment
Special Tools — LE5 or LE9
Engine Mechanical - 2.8L, 3.0L, 3.2L, or 3.6L
Specifications
Fastener Tightening Specifications
Engine Mechanical Specifications — LF1
Adhesives, Fluids, Lubricants, and Sealers
Thread Repair Specifications
Schematic and Routing Diagrams
Timing Chain Alignment Diagram
Visual Identification
Disassembled Views
Engine Identification
Diagnostic Information and Procedures
Symptoms - Engine Mechanical
Base Engine Misfire without Internal Engine Noises
Base Engine Misfire with Abnormal Internal Lower Engine Noises
Base Engine Misfire with Abnormal Valve Train Noise
Base Engine Misfire with Coolant Consumption
Base Engine Misfire with Excessive Oil Consumption
Engine Noise on Start-Up, but Only Lasting a Few Seconds
Upper Engine Noise, Regardless of Engine Speed
Lower Engine Noise, Regardless of Engine Speed
Engine Noise Under Load
Engine Will Not Crank - Crankshaft Will Not Rotate
Coolant in Combustion Chamber
Coolant in Engine Oil
Engine Compression Test
Cylinder Leakage Test
Oil Consumption Diagnosis
Oil Pressure Diagnosis and Testing
Oil Leak Diagnosis
Crankcase Ventilation System Inspection/Diagnosis
Drive Belt Chirping, Squeal, and Whine Diagnosis
Drive Belt Rumbling and Vibration Diagnosis
Drive Belt Falls Off and Excessive Wear Diagnosis
Drive Belt Tensioner Diagnosis
Repair Instructions
Drive Belt Replacement
Drive Belt Tensioner Replacement
Drive Belt Idler Pulley Replacement
Engine Support Fixture
Engine Mount Inspection
Engine Mount Replacement - Right Side
Engine Mount Bracket Replacement - Right Side
Intake Manifold Cover Replacement
Positive Crankcase Ventilation Tube Replacement - Front
Positive Crankcase Ventilation Tube Replacement - Rear
Inlet Manifold Replacement
Oil Level Indicator Tube Replacement
Oil Filter Adapter Replacement
Crankshaft Balancer Replacement
Crankshaft Front Oil Seal Replacement
Camshaft Cover Replacement - Left Side
Camshaft Cover Replacement - Right Side
Engine Front Cover Replacement
Secondary Camshaft Intermediate Drive Chain Replacement - Left Side
Secondary Camshaft Intermediate Drive Chain Replacement - Right Side
Secondary Camshaft Intermediate Drive Chain Tensioner Replacement - Left Side
Secondary Camshaft Intermediate Drive Chain Tensioner Replacement - Right Side
Secondary Timing Chain Tensioner Shoe Replacement - Left Side
Secondary Timing Chain Tensioner Shoe Replacement - Right Side
Secondary Timing Chain Guide Replacement - Left Side
Secondary Timing Chain Guide Replacement - Right Side
Primary Camshaft Drive Chain and Sprockets Replacement
Timing Chain Idler Sprocket Replacement - Left Side
Timing Chain Idler Sprocket Replacement - Right Side
Primary Camshaft Intermediate Drive Chain Tensioner Replacement
Primary Timing Chain Guide Replacement - Lower
Primary Timing Chain Guide Replacement - Upper
Camshaft Position Actuator Replacement - Bank 1 — LF1, LFW or LFX
Camshaft Position Actuator Replacement - Bank 2
Setting Camshaft Timing
Camshaft Replacement - Left Side
Camshaft Replacement - Right Side
Valve Rocker Arm Replacement - Left Side
Valve Rocker Arm Replacement - Right Side
Tappet Replacement - Left Side
Tappet Replacement - Right Side
Valve Stem Oil Seal and Valve Spring Replacement - Left Side
Valve Stem Oil Seal and Valve Spring Replacement - Right Side
Cylinder Head Replacement - Left Side
Cylinder Head Replacement - Right Side
Engine Flywheel Replacement
Crankshaft Rear Oil Seal and Housing Replacement
Oil Pump Replacement
Oil Pan Replacement
Engine Oil Pressure Sensor and/or Switch Replacement
Oil Pump Suction Pipe and Screen Assembly Replacement
Engine Replacement
Engine Oil and Oil Filter Replacement
Drive Belt Tensioner Removal
Oil Level Indicator and Tube Removal — LF1, LFW or LFX
Oil Filter Adapter Removal
Intake Manifold Removal — LF1, LFW or LFX
Water Outlet Removal
Engine Coolant Thermostat Housing Removal
Crankshaft Balancer Removal
Engine Flywheel Removal
Camshaft Cover Removal - Left Side
Camshaft Cover Removal - Right Side
Water Pump Removal
Engine Front Cover Removal
Secondary Timing Chain Tensioner Removal - Right Side
Secondary Camshaft Drive Chain Shoe Removal - Right Side
Secondary Timing Chain Guide Removal - Right Side
Secondary Camshaft Intermediate Drive Chain Removal - Right Side
Primary Camshaft Intermediate Drive Chain Tensioner Removal
Primary Timing Chain Guide Removal - Upper
Primary Timing Chain Guide Removal - Lower
Primary Camshaft Intermediate Drive Chain Removal
Timing Chain Idler Sprocket Removal - Right Side
Secondary Timing Chain Tensioner Removal - Left Side
Secondary Camshaft Drive Chain Shoe Removal - Left Side
Secondary Timing Chain Guide Removal - Left Side
Secondary Camshaft Intermediate Drive Chain Removal - Left Side
Timing Chain Idler Sprocket Removal - Left Side
Crankshaft Sprocket Removal
Camshaft Position Actuator Removal - Left Side Exhaust
Camshaft Position Actuator Removal - Left Side Inlet
Camshaft Position Actuator Removal - Right Side Exhaust
Camshaft Position Actuator Removal - Right Side Inlet
Fuel Pump Removal — LF1, LFW or LFX
Camshaft Removal - Left Side
Fuel Rail Removal
Valve Rocker Arm Removal - Left Side
Tappet Removal - Left Side
Cylinder Head Removal - Left Hand Side — LF1, LFW or LFX
Camshaft Removal - Right Side
Valve Rocker Arm Removal - Right Side
Tappet Removal - Right Side
Cylinder Head Removal - Right Hand Side — LF1, LFW or LFX
Sump Removal
Oil Pump Removal
Crankshaft Rear Oil Seal and Housing Removal
Piston, Connecting Rod, and Bearing Removal
Crankshaft and Bearing Removal
Engine Block Disassemble
Engine Block Cleaning and Inspection
Crankshaft and Bearing Cleaning and Inspection
Crankshaft Balancer Cleaning and Inspection
Engine Flywheel Cleaning and Inspection
Piston and Connecting Rod Disassemble
Piston, Connecting Rod, and Bearing Cleaning and Inspection
Piston and Connecting Rod Assemble
Cylinder Head Disassemble — LF1, LFW or LFX
Cylinder Head Cleaning and Inspection
Valve Spring Inspection and Measurement
Valve and Seat Grinding
Fuel Rail and Injectors Cleaning and Inspection — LF1, LFW or LFX
Cylinder Head Assemble — LF1, LFW or LFX
Camshaft Cleaning and Inspection
Valve Lifter Cleaning and Inspection
Valve Rocker Arm Cleaning and Inspection
Camshaft Timing Drive Components Cleaning and Inspection
Oil Pump Disassemble
Oil Pump Cleaning and Inspection
Oil Filter Adapter Disassemble
Oil Filter Adapter Cleaning and Inspection
Oil Filter Adapter Assemble
Oil Pan Disassemble
Sump Cleaning and Inspection
Oil Pump Suction Pipe and Screen Cleaning and Inspection
Oil Pan Assemble
Engine Front Cover Disassemble
Engine Front Cover Cleaning and Inspection
Engine Front Cover Assemble
Camshaft Cover Disassemble
Camshaft Cover Cleaning and Inspection
Camshaft Cover Assemble
Intake Manifold Disassemble — LF1, LFW or LFX
Intake Manifold Cleaning and Inspection — LF1, LFW or LFX
Intake Manifold Assemble — LF1, LFW or LFX
Water Pump Cleaning and Inspection
Thread Repair
Service Prior to Assembly
Engine Block Assemble
Crankshaft and Bearing Installation
Piston, Connecting Rod, and Bearing Installation
Crankshaft Rear Oil Seal and Housing Installation
Oil Pump Installation
Sump Installation
Cylinder Head Installation - Right Hand Side — LF1, LFW or LFX
Tappet Installation - Right Side
Valve Rocker Arm Installation - Right Side
Camshaft Installation - Right Side
Fuel Rail Installation
Cylinder Head Installation - Left Hand Side — LF1, LFW or LFX
Tappet Installation - Left Side
Valve Rocker Arm Installation - Left Side
Camshaft Installation - Left Side
Fuel Pump Installation — LF1, LFW or LFX
Camshaft Position Actuator Installation - Right Side Inlet
Camshaft Position Actuator Installation - Right Side Exhaust
Camshaft Position Actuator Installation - Left Side Inlet
Camshaft Position Actuator Installation - Left Side Exhaust
Crankshaft Sprocket Installation
Timing Chain Idler Sprocket Installation - Left Side
Secondary Camshaft Intermediate Drive Chain Installation - Left Side
Secondary Timing Chain Guide Installation - Left Side
Secondary Camshaft Drive Chain Shoe Installation - Left Side
Secondary Timing Chain Tensioner Installation - Left Side
Timing Chain Idler Sprocket Installation - Right Side
Primary Camshaft Intermediate Drive Chain Installation
Primary Timing Chain Guide Installation - Lower
Primary Timing Chain Guide Installation - Upper
Primary Camshaft Intermediate Drive Chain Tensioner Installation
Secondary Camshaft Intermediate Drive Chain Installation - Right Side
Secondary Timing Chain Guide Installation - Right Side
Secondary Camshaft Drive Chain Shoe Installation - Right Side
Secondary Timing Chain Tensioner Installation - Right Side
Engine Front Cover Installation
Water Pump Installation
Camshaft Cover Installation - Left Side
Camshaft Cover Installation - Right Side
Intake Manifold Installation — LF1, LFW or LFX
Engine Flywheel Installation
Crankshaft Balancer Installation
Oil Filter Adapter Installation
Oil Level Indicator and Tube Installation — LF1, LFW or LFX
Engine Coolant Thermostat Housing Installation
Water Outlet Installation
Drive Belt Tensioner Installation
Engine Prelubing
Description and Operation
Crankcase Ventilation System Description
Drive Belt System Description
Engine Component Description — LF1 or LFW
New Product Information — LF1
Lubrication Description
Introduction
Cleanliness and Care
Separating Parts
Replacing Engine Gaskets
Use of Room Temperature Vulcanising (RTV) and Anaerobic Sealant
Tools and Equipment
Special Tools and Equipment
Special Tools
11. HVAC
Heating, Ventilation, and Air Conditioning
Specifications
Fastener Tightening Specifications
Compressor Specifications
Refrigerant System Specifications
Diagnostic Information and Procedures
Handling of Refrigerant Lines and Fittings
Leak Testing
Air Conditioning (A/C) System Performance Test
Air Conditioning (A/C) Diagnostics - Pressure Zone A
Air Conditioning (A/C) Diagnostics - Pressure Zone B
Air Conditioning (A/C) Diagnostics - Pressure Zone C
Air Conditioning (A/C) Diagnostics - Pressure Zone D
Heating Performance Diagnostic
Defrosting Insufficient
Noise Diagnosis - Blower Motor
Air Conditioning Compressor Oil Diagnosis
Noise Diagnosis - Air Conditioning (A/C) System
Odour Diagnosis
Repair Instructions
Odour Correction
Refrigerant Recovery and Recharging
Flushing
Air Conditioning Compressor Oil Balancing
Air Conditioning Compressor Replacement — 2.4L
Air Conditioning Compressor Replacement — V6
Air Conditioning Compressor Replacement — Diesel
Air Conditioning Clutch Assembly Replacement
Clutch Rotor and/or Bearing Replacement
Air Conditioning Clutch Coil Replacement
Air Conditioning Compressor Bracket Replacement — LE5
Air Conditioning System Seal Replacement
Air Conditioning O-Ring Seal Replacement
Air Conditioning Compressor Hose Replacement — V6
Air Conditioning Compressor Hose Replacement — L4
Air Conditioning Compressor Hose Replacement — Diesel
Air Conditioning Condenser and Air Conditioning Evaporator Tube Replacement
Evaporator Outlet Hose Replacement — L4
Evaporator Outlet Hose Replacement — Diesel
Evaporator Outlet Hose Replacement — V6
Air Conditioning Compressor Relay Replacement
Air Conditioning Evaporator Thermal Expansion Valve Replacement
Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement
Air Conditioning Condenser Replacement
Heater Lower Case Replacement
Air Conditioning and Heater Module Assembly Removal and Installation
Air Conditioning Evaporator Core Replacement
Heater Inlet Hose Replacement — LE5
Heater Inlet Hose Replacement — V6
Heater Inlet Hose Replacement - Diesel
Heater Outlet Hose Replacement — LE5
Heater Outlet Hose Replacement — V6
Heater Outlet Hose Replacement - Diesel
Heater Outlet Front Hose Replacement — Diesel
Passenger Compartment Air Filter Replacement
Air Inlet Assembly Replacement
Blower Motor Relay Replacement
Blower Motor Resistor Replacement
Blower Motor Replacement
Side Window Air Outlet Replacement — Short Body
Instrument Panel Outer Air Outlet Replacement — Short Body
Instrument Panel Outer Air Outlet Replacement - Left Side — Long Body
Instrument Panel Centre Air Outlet Replacement — Short Body
Instrument Panel Centre Air Outlet Replacement — Long Body
Instrument Panel Outer Air Outlet Replacement - Right Side — Long Body
Windscreen Demister Duct Replacement
Floor Rear Air Outlet Duct Replacement
Floor Rear Air Outlet Rear Duct Replacement
Heater Core Replacement
Auxiliary Electric Heater Replacement
Special Tools and Equipment
Special Tools
HVAC - Automatic
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
HVAC Schematics
Diagnostic Information and Procedures
DTC B0163, B0173, or B0178
DTC B0173 or B0178
DTC B0183
DTC B0193
DTC B0228
DTC B0283
DTC B0413
DTC B3779
DTC B3843
DTC B3933
DTC P0532 or P0533
DTC P0645, P0646, or P0647
Symptoms - HVAC Systems - Automatic
HVAC Compressor Clutch Does Not Engage
Blower Motor Inoperative
Too Hot in Vehicle
Too Cold in Vehicle
Air Delivery Improper
Incorrect Control Response
Control Head Inoperative
Repair Instructions
Heater and Air Conditioning Control Replacement — Long Body
Heater and Air Conditioning Control Replacement — Short Body
Air Inlet Valve Actuator Replacement
Automatic A/C Engine Coolant Temperature Sensor Replacement
Mode Valve Actuator Replacement
Mode Control Cam Replacement
Temperature Valve Actuator Replacement
Air Conditioning Refrigerant Temperature Sensor Replacement
Ambient Air Temperature Sensor Replacement
Sun Load Temperature Sensor Replacement
Blower Motor Control Module Replacement
Description and Operation
Air Delivery Description and Operation
Automatic HVAC Description and Operation
HVAC - Manual
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
HVAC Schematics
Diagnostic Information and Procedures
Too Hot in Vehicle
Air Delivery Improper
Incorrect Control Response
Repair Instructions
Heater and Air Conditioning Control Replacement — Short Body
Heater and Air Conditioning Control Replacement — Long Body
HVAC Control Module Replacement
Temperature Valve Actuator Replacement
Mode Valve Actuator Replacement
Heater and Air Conditioning Control Cam Replacement
Air Inlet Valve Actuator Replacement
Description and Operation
Air Delivery Description and Operation
Air Temperature Description and Operation
Special Tools and Equipment
Special Tools
13. Power and Signal Distribution
Data Communications
Schematic and Routing Diagrams
Data Communication Schematics
Body Control System Schematics
Diagnostic Information and Procedures
Control Module U Code List
DTC B1000
DTC B1001
DTC B1016
DTC B101D
DTC B101E
DTC C0550
DTC C056D
DTC C056E
DTC U0001
DTC U0002
DTC U0020
DTC U0073
DTC U0074
DTC U0100-U02FF
DTC U0300-U0336
DTC U0400-U05FF
DTC U1405
DTC U1500
DTC U1814
DTC U2099
DTC U2100
DTC U2101
DTC U2103
DTC U2105-U2199
DTC U2201
DTC U2206
DTC U2207
Symptoms - Data Communications
Scan Tool Does Not Power Up
Scan Tool Does Not Communicate with High Speed GMLAN Device
Scan Tool Does Not Communicate with Mid Speed GMLAN Device
Scan Tool Does Not Communicate with Keyword Data Line
Scan Tool Does Not Communicate with Low Speed GMLAN Device
Data Link References
Repair Instructions
Body Control Module Replacement
Description and Operation
Body Control System Description and Operation
Data Link Communications Description and Operation
Power Outlets
Schematic and Routing Diagrams
Cigar Lighter/Power Outlet Schematics
Diagnostic Information and Procedures
Symptoms - Power Outlets
Power Outlet Receptacle Malfunction
Repair Instructions
Cigar Lighter Housing Replacement
Description and Operation
Power Outlets Description and Operation
Wiring Systems and Power Management
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Harness Routing Views
Electrical Schematic Symbols
Vehicle Zoning Strategy
Master Electrical Schematic Icons
Power Distribution Schematics
Power Moding Schematics
Ground Distribution Schematics
Trailer Connector/Provision Schematics
Component Locator
Master Electrical Component List
Front of Vehicle/Engine Compartment Component Views
Powertrain Component Views
Instrument Panel/Centre Console Component Views
Passenger Compartment/Roof Component Views
Door Component Views
Luggage Compartment/Rear of Vehicle Component Views
Wheels/Vehicle Underbody Component Views
Ground Views
Visual Identification
Electrical Centre Identification Views
Component Connector End Views
Splice Pack Connector End Views
Inline Harness Connector End Views
Diagnostic Information and Procedures
DTC B1325
DTC B1370
DTC B1380
DTC B1428
DTC B1433
DTC B1440
DTC B1441
DTC B1475
DTC P2536
Symptoms - Wiring Systems
Power Mode Mismatch
Retained Accessory Power Malfunction
General Electrical Diagnosis
Checking Aftermarket Accessories
Circuit Testing
Using Connector Test Adapters
Probing Electrical Connectors
Fault-finding with a Digital Multimeter
Fault-finding with a Test Lamp
Using Fused Jumper Wires
Measuring Voltage
Measuring Voltage Drop
Measuring Frequency
Testing Ground and Low Reference Circuits
Testing for Continuity
Testing for Short to Ground
Testing for a Short to Voltage
Testing for Intermittent Conditions and Poor Connections
Inducing Intermittent Fault Conditions
Testing for Electrical Intermittents
Scan Tool Snapshot Procedure
Circuit Protection - Fuses
Circuit Protection - Circuit Breakers
Circuit Protection - Fusible Links
Wiring Repairs
Repairing Damaged Wire Insulation
Flat Wire Repairs
Folded-Over Wire Repair
GMLAN Wiring Repairs
High Temperature Wiring Repairs
Heated Oxygen Sensor Wiring Repairs
Splicing Copper Wire Using Splice Sleeves
Splicing Twisted or Shielded Cable
Splicing Inline Harness Diodes
SIR/SRS Wiring Repairs
Connector Repairs
Connector Position Assurance Locks
Terminal Position Assurance Locks
AFL/EPC Connectors
Bosch Connectors - BSK
Bosch Connectors - 0.64
Bosch Connectors - 2.8 JPT
Bosch Connectors - ECM
Delphi Connectors - Weather Pack
Delphi Connectors - Push To Seat
Delphi Connectors - Pull To Seat
Delphi Connectors - Micro-Pack 100W
Delphi Connectors - Micro .64
Delphi Connectors - 12-Way
Delphi Connectors — Steering Gear
FCI Connectors — Lever Lock
FCI Connectors — SIR
FEP Connectors — Steering Gear
JST Connectors
Kostal Connectors - Glow Plug Control Module
Kostal Connectors - Transmission
Molex Connectors
Sumitomo Connectors
Tyco/AMP Connectors - CM 42-Way
Tyco/AMP Connectors - Sensor
Tyco/AMP Connectors - 0.25 Cap
Tyco/AMP Connectors - 43-Way
Tyco/AMP Connectors - Door Module
Tyco/AMP Connectors - 102-Way Inline
Tyco/AMP Connectors - Seat
Tyco/AMP Connectors - SIR
Yazaki Connectors - 2-Way
Yazaki Connectors - 16-Way
Repairing Connector Terminals — Terminated Lead Repair
Repairing Connector Terminals — Terminal Repair
Terminal Removal
Ignition Key Cannot Be Removed from the Ignition Lock Cylinder
Ignition Key Cannot Turn or Sticks in Any Position
Repair Instructions
Relay Replacement - Attached to Wire Harness
Relay Replacement - Within an Electrical Centre
Ground Repair
Underhood Electrical Center or Junction Block Replacement
Instrument Panel Wiring Harness Junction Block Replacement
Ignition Switch Lock Cylinder Replacement
Ignition and Start Switch Replacement
Shift Lock Control Solenoid Replacement
Description and Operation
Power Mode Description and Operation
Retained Accessory Power Description and Operation
Special Tools and Equipment
Special Tools
14. Roof
Luggage Rack and Roof Trim
Specifications
Fastener Tightening Specifications
Repair Instructions
Luggage Carrier Cross Rail Replacement
Sunroof
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Sunroof Schematics
Diagnostic Information and Procedures
Symptoms - Roof
Power Sunroof Inoperative
Repair Instructions
Sunroof Panel Side Opening Closeout Cover Replacement
Sunroof Air Deflector Replacement
Sunroof Drain Inspection and Cleaning
Sunroof Frame Replacement
Sunroof Housing Drain Gutter Replacement
Sunroof Housing Front Drain Hose Replacement
Sunroof Housing Rear Drain Hose Replacement
Sunroof Motor/Actuator Initialisation/Teach Process
Sunroof Motor/Actuator Replacement
Sunroof Sunshade Replacement
Sunroof Switch Replacement
Sunroof Track Timing/Synchronisation
Sunroof Window Height and Opening Fit Adjustment
Sunroof Window Replacement
Description and Operation
Sunroof Description and Operation
15. Safety and Security
Immobilizer
Schematic and Routing Diagrams
Immobilizer Schematics
Diagnostic Information and Procedures
DTC B0996
DTC B1015
DTC B1016
DTC B3006
DTC B302A
DTC B3031
DTC B3055
DTC B3060
DTC B3935
DTC B3976
DTC P0513
DTC P0633
DTC P1629
DTC P1631
DTC P1632
Repair Instructions
Theft Deterrent Module Replacement
Immobilizer System Component Programming
Adding Keys
Replacing Keys
Bonnet Ajar Indicator Switch Replacement — C100/Long Body
Bonnet Ajar Indicator Switch Replacement — C105/Short Body
Description and Operation
Immobilizer Description and Operation
Object Detection
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Object Detection Schematics
Diagnostic Information and Procedures
On-Board Diagnostic Features
DTC B0954, B0955, B0956, or B0957
DTC B0958, B0959, B0960, or B0961
DTC B0967 or B0968
DTC B1008
DTC B1015
DTC B138A
Symptoms - Object Detection
Information Centre Indicator lamp Malfunction
Parking Assist System Malfunction — UFR Short Wheel Base
Parking Assist System Malfunction — UFR Long Wheel Base and UD7
Rear Vision Camera System Malfunction
Repair Instructions
Rear Object Alarm Replacement
Front and Rear Object Alarm Module Replacement — With UFR and UD7
Front and Rear Object Alarm Module Replacement — With UFR
Rear Parking Assist Alarm Sensor Replacement — Long Body
Rear Parking Assist Alarm Sensor Replacement — Short Body
Rear Object Sensor Housing Replacement
Rearview Camera Replacement
Description and Operation
Object Detection Description and Operation — Holden Genuine Accessory(Aftermarket)
Object Detection Description and Operation — Rear Vision Camera
Object Detection Description and Operation — C145/Short Body UFR
Object Detection Description and Operation — C140/Long Body UFR or UD7
Remote Functions
Schematic and Routing Diagrams
Remote Function Schematics
Diagnostic Information and Procedures
DTC B1008
DTC B3105
DTC B3109, B3110, B3111, or B3112
Symptoms - Remote Functions
Keyless Entry System Inoperative
Repair Instructions
Remote Control Door Lock Receiver Replacement
Remote Control Door Lock Transmitter Programming
Description and Operation
Keyless Entry System Description and Operation
Seat Belts
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Seat Belt Schematics
Diagnostic Information and Procedures
Seat Belt System Operational and Functional Checks
Symptoms - Seat Belts
Seat Belt Does Not Retract
Seat Belt Indicator Circuit Malfunction - Driver
Seat Belt Indicator Circuit Malfunction - Passenger
Repair Instructions
Repairs and Inspections Required After a Collision
Seat Belt Catch Stop Installation
Front Seat Belt Buckle Replacement
Rear Seat Buckle Side Belt Replacement — with 40 Percent Seat
Rear Seat Buckle Side Belt Replacement — with 60 Percent Seat
Rear Seat Centre Buckle Side Belt Replacement
Rear Seat Number 2 Buckle Side Belt Replacement — Long Body
Rear Seat Belt Replacement
Seat Belt Replacement - Centre Rear
Front Seat Belt Guide Adjuster Replacement
Rear Seat Number 2 Retractor Side Belt Replacement — Long Body
Description and Operation
Seat Belt System Description and Operation
Supplemental Inflatable Restraints
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
SIR Schematics
Diagnostic Information and Procedures
DTC B0012
DTC B0014
DTC B0015
DTC B0016
DTC B0019
DTC B001A
DTC B001B
DTC B0021
DTC B0022
DTC B0023
DTC B0052
DTC B0053
DTC B0055
DTC B0085
DTC B0086
DTC B0091
DTC B0098
DTC B1000
DTC B1001
DTC B1019
DTC B1370
Symptoms - SIR
Air Bag Indicator Circuit Malfunction
SIR Disabling and Enabling
Introduction
SIR Service Precautions
Repair Instructions
Inflatable Restraint Side Impact Sensor Replacement
Inflatable Restraint Sensing and Diagnostic Module Replacement
Steering Wheel Inflatable Restraint Module Replacement
Steering Wheel Airbag Coil Replacement
Inflatable Restraint Steering Wheel Module Coil Centring
Instrument Panel Inflatable Restraint Module Replacement
Driver or Passenger Seat Side Inflatable Restraint Module Replacement
Inflatable Restraint Instrument Panel Compartment Module Disable Switch Replacement
Inflatable Restraint Instrument Panel Module Indicator Replacement
Roof Side Rail Inflatable Restraint Module Replacement
Front Seat Belt Anchor Plate Tensioner Replacement
Driver or Passenger Seat Retractor Side Belt Replacement
Repairs and Inspections Required After a Collision
Inflatable Restraint Module Handling and Scrapping
Pretensioner Handling and Scrapping
Description and Operation
SIR System Description and Operation
Special Tools and Equipment
Special Tools
Theft Deterrent
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Theft Deterrent System Schematics
Diagnostic Information and Procedures
DTC B2924
Symptoms - Theft Deterrent
Content Theft Deterrent Malfunction
Inclination Sensor Malfunction
Intrusion Sensor Malfunction
Security Indicator Malfunction
Theft Deterrent Alarm Malfunction
Repair Instructions
Theft Deterrent Alarm Replacement
Theft Deterrent Vehicle Inclination Sensor Replacement
Theft Deterrent Sensor Replacement
Description and Operation
Content Theft Deterrent (CTD) Description and Operation
16. Seats
Power Seats
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Driver Seat Schematics
Diagnostic Information and Procedures
Symptoms - Power Seats
Power Seat Inoperative
Repair Instructions
Driver Seat Cushion Frame Replacement
Power Seat Switch Replacement
Description and Operation
Power Seats System Description and Operation
Seat Hardware, Trim, and Upholstery
Specifications
Fastener Tightening Specifications
Repair Instructions
Front Seat Replacement - Bucket
Front Seat Adjuster Replacement
Driver or Passenger Seat Adjuster Handle Replacement
Front Seat Adjuster Track Finish Cover Replacement
Passenger Seat Storage Tray Replacement
Driver or Passenger Seat Head Restraint Replacement
Driver or Passenger Seat Head Restraint Guide Replacement
Driver or Passenger Seat Inner Adjuster Finish Cover Replacement
Driver or Passenger Seat Outer Adjuster Finish Cover Replacement — With Power Seat
Driver or Passenger Seat Outer Adjuster Finish Cover Replacement — Without Power Seat
Driver or Passenger Seat Inner Recliner Finish Cover Replacement
Front Seat Cushion Cover and Pad Replacement — Without KA1
Front Seat Cushion Cover and Pad Replacement — With KA1
Driver or Passenger Seat Back Cushion Cover and Pad Replacement — With KA1
Driver or Passenger Seat Back Cushion Cover and Pad Replacement — Without KA1
Driver or Passenger Seat Back Cushion Frame Replacement — With Power Seat
Driver or Passenger Seat Back Cushion Frame Replacement — Without Power Seat
Passenger Seat Recliner Upper Finish Cover Replacement
Driver or Passenger Seat Recliner Handle Replacement
Driver or Passenger Seat Back Cushion Finish Panel Replacement
Driver or Passenger Seat Lumbar Support Replacement
Driver or Passenger Seat Lumbar Support Actuator Knob Replacement
Driver Seat Lumbar Support Actuator Knob Bezel Replacement
Child Seat Bracket Access Hole Cover Replacement
Rear Seat Replacement — without AM9
Rear Seat Replacement — with AM9
Rear Seat Armrest Replacement
Rear Seat Head Restraint Replacement - AM9
Rear Seat Head Restraint Replacement - AQP
Rear Seat Head Restraint Guide Replacement
Rear Seat Recliner Outer Finish Cover Replacement - Inboard — With 40 Percent Seat
Rear Seat Recliner Outer Finish Cover Replacement - Inboard — With 60 Percent Seat
Rear Seat Recliner Outer Finish Cover Replacement - Outboard — With 40 Percent Seat
Rear Seat Recliner Outer Finish Cover Replacement - Outboard — With 60 Percent Seat
Rear Seat Cushion Spring Replacement
Rear Seat Cushion Bracket Replacement
Rear Seat Cushion Cover and Pad Replacement
Rear Seat Cushion Frame Replacement — With 40 Percent Seat
Rear Seat Cushion Frame Replacement — With 60 Percent Seat
Rear Seat Cushion Pull Handle Replacement - AM9
Rear Seat Latch Release Strap Bezel Replacement
Rear Seat Latch Replacement — Inner with 60 Percent Seat
Rear Seat Latch Replacement — Outer with 60 Percent Seat
Rear Seat Shoulder Belt Opening Bezel Replacement
Rear Seat Back Cushion Panel Replacement
Rear Seat Back Cushion Cover and Pad Replacement — With 40 Percent Seat
Rear Seat Back Cushion Cover and Pad Replacement — With 60 Percent Seat
Rear Seat Back Cushion Frame Replacement — With 40 Percent Seat
Rear Seat Back Cushion Frame Replacement — With 60 Percent Seat
Rear Seat Back Cushion Latch Release Handle Replacement — With 40 Percent Seat
Rear Seat Back Cushion Latch Release Handle Replacement — With 60 Percent Seat
Rear Seat Recliner Inner Finish Cover Replacement
Rear Seat Recliner Replacement — With 40 Percent Seat
Rear Seat Recliner Replacement — With 60 Percent Seat
Rear Seat Recliner Actuator Cable Replacement
Rear Number 2 Seat Replacement
Rear Seat Number 2 Back Cushion Latch Release Cable Replacement
Rear Seat Number 2 Back Cushion Panel Replacement
Rear Seat Number 2 Cushion Cover and Pad Replacement
Rear Seat Number 2 Cushion Frame Replacement
Rear Seat Number 2 Pull Handle Replacement
Rear Seat Number 2 Head Restraint Replacement
Rear Seat Number 2 Back Cushion Cover and Pad Replacement
Rear Seat Number 2 Back Cushion Frame Replacement
Seat Heating and Cooling
Schematic and Routing Diagrams
Heated/Cooled Seat Schematics
Diagnostic Information and Procedures
Symptoms - Seat Heating and Cooling
Heated Seat Inoperative
Repair Instructions
Front Seat Heater Switch Replacement
Front Seat Heater Control Module Replacement
Driver or Passenger Seat Backrest Cushion Heater Replacement
Driver Seat Cushion Heater Replacement
Passenger Seat Cushion Heater Replacement
17. Steering
Power Steering
Specifications
Fastener Tightening Specifications
Power Steering Pump Specifications
Schematic and Routing Diagrams
Power Steering Schematics
Diagnostic Information and Procedures
DTC 01
DTC 02
Symptoms - Power Steering System
Variable Effort Steering Malfunction
Power Steering System Test
Power Steering Fluid Leaks
Rattle, Clunk, or Shudder Noise from the Power Steering System
Whine or Growl Noise from the Power Steering System
Steering Effort Hard or Too Easy in One or Both Directions
Repair Instructions
Steering Linkage Inner Track Rod Inspection
Steering Linkage Outer Track Rod Inspection
Straight Ahead Inspection
Power Steering System Bleeding
Checking and Adding Power Steering Fluid
Power Steering System Flushing
Power Steering Fluid Reservoir Replacement - Lower — 3.0L
Power Steering Fluid Reservoir Replacement - Upper — 3.0L
Power Steering Fluid Reservoir Replacement
Power Steering Pump Pulley Replacement
Power Steering Pump Replacement
Steering Linkage Outer Track rod Replacement
Rack and Pinion Boot Replacement
Power Steering Cooler Pipe/Hose Replacement
Power Steering Fluid Reservoir Outlet Hose Replacement — 2.4L
Power Steering Pressure Pipe/Hose Replacement
Power Steering Return Hose Replacement — 2.4L
Power Steering Gear Inlet Pipe/Hose Replacement
Steering Gear Pipe and Seal Replacement
Power Steering Control Module Replacement
Steering Gear Replacement
Description and Operation
Power Steering System Description and Operation
Special Tools and Equipment
Special Tools
Steering Wheel and Column
Specifications
Fastener Tightening Specifications
Diagnostic Information and Procedures
Symptoms - Steering Wheel and Column
Noise in Steering Column
Looseness in Steering Column
Repair Instructions
Intermediate Steering Shaft Replacement
Steering Column Trim Cover Replacement
Indicator Multifunction Switch Replacement — Long Body
Indicator Multifunction Switch Replacement — Short Body
Steering Wheel Replacement — Long Body
Steering Wheel Replacement — Short Body
Steering Column Replacement
Steering Wheel Position Sensor Replacement
Steering Wheel Position Sensor Centring
Description and Operation
Steering Wheel and Column Description and Operation
Special Tools and Equipment
Special Tools
18. Suspension
Front Suspension
Specifications
Fastener Tightening Specifications
Adhesives, Fluids, Lubricants, and Sealers
Repair Instructions
Stabiliser Shaft Replacement
Stabilizer Shaft Link Replacement
Stabiliser Shaft Insulator Replacement
Lower Control Arm Ball Joint Replacement
Front Wheel Bearing and Hub Replacement
Steering Knuckle Replacement
Lower Control Arm Replacement
Wheel Stud Replacement
Strut Assembly Removal and Installation
Suspension Shock/Strut Disposal
Strut, Strut Component, or Spring Replacement
Description and Operation
Front Suspension Description and Operation
Special Tools and Equipment
Special Tools
Rear Suspension
Specifications
Fastener Tightening Specifications
Adhesives, Fluids, Lubricants, and Sealers
Repair Instructions
Rear Wheel Bearing and Hub Replacement
Support Replacement — AWD
Support Replacement — FWD
Knuckle Replacement
Rear Axle Upper Control Arm Replacement
Rear Axle Lower Control Arm Replacement
Stabiliser Shaft Replacement
Stabiliser Shaft Insulator Replacement
Stabilizer Shaft Link Replacement
Shock Absorber Replacement
Coil Spring Replacement
Rear Spring Insulator Replacement
Trailing Arm Replacement
Trailing Arm Bracket Replacement
Suspension Shock/Strut Disposal
Jounce Bumper Replacement
Rear Suspension Link Replacement - Toe Link
Wheel Stud Replacement
Description and Operation
Rear Suspension Description and Operation
Special Tools and Equipment
Special Tools
Suspension General Diagnosis
Specifications
Trim Height Specifications
Diagnostic Information and Procedures
Symptoms - Suspension General Diagnosis
Ride Diagnosis
Vehicle Leads/Pulls
Body Leans or Sways in Corners
Suspension Bottoms
Torque Steer
Memory Steer
Poor Directional Stability
Noise Diagnosis - Front Suspension
Noise Diagnosis - Rear Suspension
Ball Joint Inspection
Suspension Strut and Shock Absorber Testing - On Vehicle
Wheel Bearings Diagnosis
Trim Height Inspection
Special Tools and Equipment
Special Tools
Tire Pressure Monitoring
Diagnostic Information and Procedures
DTC C0569
DTC C0750, C0755, C0760, or C0765
DTC C0775
Symptoms - Tire Pressure Monitoring
Low Tyre Pressure Indicator Malfunction
Repair Instructions
Tire Pressure Indicator Sensor Replacement
Tire Pressure Indicator Sensor Learn
Description and Operation
Tire Pressure Monitor Description and Operation
Special Tools and Equipment
Special Tools
Tyres and Wheels
Specifications
Tyre and Wheel Specifications
Fastener Tightening Specifications
Diagnostic Information and Procedures
Tire Diagnosis - Irregular or Premature Wear
Tyre Diagnosis - Waddle Complaint
Wheel Mounting Surface Check
Radial tyre Lead/Pull Correction
Repair Instructions
Aluminum Wheel Porosity Repair
Aluminum Wheel Refinishing
Tyre and Wheel Removal and Installation
Tyre Repair
Tyre Dismounting and Mounting
Tyre Rotation
Description and Operation
All Seasons Tires Description
General Description
Metric Wheel Nuts and Bolts Description
P-Metric Sized tyres Description
Replacement Wheels Description
Steel Wheel Repair Description
Tyre Chain Usage Description
Tyre Description
Tyre Inflation Description
Tread Wear Indicators Description
Wheel Alignment
Specifications
Wheel Alignment Specifications
Fastener Tightening Specifications
Repair Instructions
Wheel Alignment Measurement
Front Camber Adjustment
Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment
Rear Camber Adjustment
Rear Toe Adjustment
Description and Operation
Camber Description
Caster Description
Lead/Pull Description
Memory Steer Description
Scrub Radius Description
Setback Description
Steering Axis Inclination Description
Thrust Angles Description
Toe Description
Torque Steer Description
Wander Description
19. Transmission
Automatic Transmission - 6T30/6T40/6T45/6T50
Specifications
Fastener Tightening Specifications - 6T40/45/50
Transmission General Specifications - 6T40/45/50
Fluid Capacity Specifications - 6T40/45/50
Fluid Pump Selective Specifications
Range Reference
Shift Solenoid Valve State and Gear Ratio
Transmission Fluid Pressure Switch Logic
Transmission Internal Mode Switch Logic
Solenoid Valve Pressure — Gen 1
Schematic and Routing Diagrams
Automatic Transmission Controls Schematics
Component Locator
Disassembled Views
Component Location
Bushing, Bearing, and Washer Locations — Gen 1
Seal Locations — Gen 1
Ball Check Valve Locations — Gen 1
Fluid Passages
Diagnostic Information and Procedures
DTC P0218
DTC P0562 or P0563
DTC P0601-P0604 or P062F
DTC P0634
DTC P0658 or P0659
DTC P0667, P0668, or P0669
DTC P06AC, P06AD, or P06AE
DTC P0711, P0712, or P0713
DTC P0716, P0717, P07BF, or P07C0
DTC P071D
DTC P0722, P0723, P077C, or P077D
DTC P0741 or P0742
DTC P0751 or P0752
DTC P0776 or P0777
DTC P0796 or P0797
DTC P0815, P0816, or P0826
DTC P0842 or P0843
DTC P0850-P0852
DTC P0872 or P0873
DTC P0877 or P0878
DTC P0961-P0963
DTC P0965-P0967
DTC P0969-P0971
DTC P0973 or P0974
DTC P0989 or P0990
DTC P150C
DTC P1761
DTC P182E or P1915
DTC P1876
DTC P2534
DTC P2714 or P2715
DTC P2719-P2721
DTC P2723 or P2724
DTC P2728-P2730
DTC P2762, P2763, or P2764
Symptoms - Automatic Transmission
Control Solenoid Valve and Transmission Control Module Assembly Inspection
Control Solenoid Valve and Transmission Control Module Assembly Input Shaft Speed/Output Shaft Speed Input Test
Control Solenoid Valve and Transmission Control Module Assembly Solenoid Performance Test
Transmission Adaptive Values Learn
Transmission Fluid Level and Condition Check
Line Pressure Check
Road Test
Torque Converter Diagnosis
Clutch Plate Diagnosis
Engine Coolant/Water in Transmission
Fluid Leak Diagnosis
Case Porosity Repair
Transmission Fluid Cooler Flushing and Flow Test
Bushing and Mating Shaft Inspection
Noise and Vibration Analysis
Whine/Growl Noise
Automatic Transmission Fluid Leaks
Gear Indicator Indicates Wrong Gear Selection
No Park
Harsh Garage Shift
No Drive in All Ranges
No First and Reverse Gears
No First, Second, Third, and Fourth Gear
No Second and Sixth Gear
Harsh or Late First, Second, Third, and Fourth Shift
Harsh First and Reverse Shift
No Third, Fifth, and Reverse Gear
Harsh or Late Second and Sixth Shift
No Fourth, Fifth, and Sixth Gear
Harsh or Late Third, Fifth, and Reverse Shift
Harsh Fourth, Fifth, and Sixth Shift
No Torque Converter Clutch Apply
No Torque Converter Clutch Release
Harsh Torque Converter Clutch Apply, or Inoperative or No Electronically Controlled Capacity Clutch Control
No Reverse Gear
Fluid Pressure High or Low
Repair Instructions
Manual Shift Detent Lever with Shaft Position Switch Assembly Replacement
Transmission Control Lever Knob Replacement
Automatic Transmission Control Indicator Replacement
Transmission Control Replacement
Transmission Control Bracket Replacement
Automatic Transmission Range Selector Lever Replacement
Range Selector Lever Cable Replacement
Range Selector Lever Cable Adjustment
Range Selector Lever Cable Bracket Replacement
Transmission Fluid Drain and Fill
Transmission Fluid Cooler Pipe Connector Replacement - Radiator
Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
Fluid Cooler Inlet Hose Replacement
Fluid Cooler Outlet Hose Replacement
Automatic Transmission Fluid Pressure Test Hole Plug Replacement
Front Wheel Drive Shaft Seal Replacement - Left Side
Front Wheel Drive Shaft Seal Replacement - Right Side
Manual Shift Shaft and Seal Replacement
Control Solenoid Valve and Transmission Control Module Assembly Replacement
Control Valve Body Cover Replacement
Control Valve Body Replacement
Output Speed Sensor Replacement
Input Speed Sensor Replacement
Transmission Mount Bracket Replacement - Rear — AWD
Transmission Mount Bracket Replacement - Rear — FWD
Transmission Mount Replacement - Left Side
Transmission Front Mount Replacement
Transmission Rear Mount Replacement — FWD
Transmission Rear Mount Replacement — AWD
Transmission Replacement — With Diesel Engine
Transmission Replacement — With 3.0 Engine
Transmission Replacement — With 2.4 Engine
Lift Plate and Holding Fixture Installation
Torque Converter Removal
Control Valve Body Assembly Removal
Input and Output Speed Sensor Removal
Torque Converter Housing with Fluid Pump Assembly Removal — Non Hybrid
Front Differential Carrier Assembly Removal - 6T40/45/50
Drive and Driven Sprocket, Drive Link, and Park Pawl Removal - 6T40/45/50
Internal Components Removal
2-6 Clutch Piston Removal
Manual Shift Detent Lever with Shaft Position Switch Assembly and Park Pawl Actuator Removal
Manual Shift Shaft Seal Removal
Input Shaft Support Replacement — Gen 1
3-5-Reverse and 4-5-6 Clutch Fluid Seal Ring Replacement — Gen 1
Front Wheel Drive Shaft Seal Replacement - Case Side
Transmission Case Cleaning and Inspection
Manual Shift Detent Lever with Shaft Position Switch Assembly and Park Pawl Actuator Installation
Manual Shift Shaft Seal Installation
2-6 Clutch Piston Installation - 6T40/45/50
Low and Reverse and 1-2-3-4 Clutch Housing, Low and Reverse Clutch Assembly, Output Sun Gear, and 2-6 Clutch Plate Disassemble — Gen 1
Input, Reaction, and Output Carrier Disassemble
3-5-Reverse and 4-5-6 Clutch Housing Disassemble — 6T40/45/50 - Gen 1
3-5-Reverse and 4-5-6 Clutch Housing Assemble — 6T40/45/50 - Gen 1
Input, Reaction, and Output Carrier Assemble — Gen 1
3-5-Reverse and 4-5-6 Clutch Housing, and Input, Reaction, and Output Carrier Installation
Low and Reverse Clutch Assembly and Low and Reverse Clutch Plate Installation
Low and Reverse and 1-2-3-4 Clutch Housing Disassemble
Low and Reverse and 1-2-3-4 Clutch Housing Cleaning and Inspection
Low and Reverse and 1-2-3-4 Clutch Housing Assemble
Low and Reverse and 1-2-3-4 Clutch Housing, and 1-2-3-4 Clutch Plate Installation - 6T40/45/50
Drive Sprocket, Driven Sprocket, and Drive Link Cleaning and Inspection
Drive and Driven Sprocket, Drive Link, and Park Pawl Installation - 6T40/45/50
Front Differential Carrier Cleaning and Inspection
Front Differential Carrier Installation - 6T40/45/50
Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential Ring Gear Removal - 6T40/45
Front Wheel Drive Shaft Seal Removal - Torque Converter Housing Side
Front Differential Carrier Bearing Removal — AWD
Front Differential Carrier Bearing Installation — AWD
Front Wheel Drive Shaft Seal Installation - Torque Converter Housing Side
Torque Converter Housing Cleaning and Inspection
Transmission Fluid Pump Disassemble - 6T40/45/50
Fluid Pump Selective Measurement
Transmission Fluid Pump Assemble - 6T40/45/50
Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential Ring Gear Installation - 6T40/45
Torque Converter Housing with Fluid Pump Assembly Installation — 6T40/6T45/6T50 Non Hybrid
Input and Output Speed Sensor Installation
Control Valve Body Assembly Disassemble — Gen 1
Control Valve Body Cleaning and Inspection — Gen 1
Control Valve Channel Plate Cleaning and Inspection — 6T40/45/50 - Gen 1
Control Valve Body Assembly Assemble — Gen 1
Control Valve Body Assembly Installation
Control Solenoid Valve and Transmission Control Module Assembly Installation
Control Valve Body Cover Installation
Torque Converter Fluid Seal Replacement
Torque Converter Installation
Lift Plate and Holding Fixture Removal
Description and Operation
Definitions and Abbreviations
Transmission Identification Information
Transmission General Description
Transmission Component and System Description
Transmission Adaptive Functions
Electronic Component Description
Park Engine Running — Gen 1
Reverse — Gen 1
Neutral - Engine Running — Gen 1
Drive Range, First Gear Engine Braking — Gen 1
Drive Range, First Gear — Gen 1
Drive Range, Second Gear — Gen 1
Drive Range, Third Gear — Gen 1
Drive Range - Fourth Gear — Gen 1
Drive Range, Fifth Gear — Gen 1
Drive Range, Fifth Gear Default — Gen 1
Drive Range, Sixth Gear — Gen 1
Special Tools and Equipment
Special Tools
Clutch
Specifications
Fastener Tightening Specifications
Diagnostic Information and Procedures
Clutch Slipping
Clutch Noisy
Clutch Pedal Hard to Push
Clutch Vibration
Repair Instructions
Clutch Pedal Replacement
Clutch Master Cylinder Replacement
Clutch Actuator Cylinder Front Pipe Replacement
Clutch Actuator Cylinder Pipe Replacement
Hydraulic Clutch System Bleeding
Clutch Pedal Position Sensor Replacement
Clutch Assembly Replacement — 2.4 Engine
Clutch Assembly Replacement — Diesel Engine
Clutch Actuator Cylinder Replacement
Clutch Master Cylinder Assembly Overhaul
Description and Operation
Clutch System Description and Operation
Manual Gearbox - F40
Specifications
Fastener Tightening Specifications
Transmission General Specifications
Schematic and Routing Diagrams
Gearbox Schematics
Component Locator
Manual Gearbox Component Views — All Wheel Drive
Manual Gearbox Component Views — Front Wheel Drive
Diagnostic Information and Procedures
DTC P0806-P0808
Clutch Pedal Position Sensor Learn
Repair Instructions
Transmission Fluid Drain and Fill
Shift Control Lever Replacement
Manual Transmission Shift Lever Cable Replacement
Manual Gearbox Gear Lever Cable Adjustment
Shift Control Housing Replacement
Transmission Front Mount Replacement
Transmission Rear Mount Replacement — AWD
Transmission Rear Mount Replacement — FWD
Transmission Mount Replacement - Left Side
Transmission Rear Mount Bracket Replacement — AWD
Transmission Rear Mount Bracket Replacement — FWD
Transmission Mount Bracket Replacement - Left Side
Front Wheel Drive Shaft Seal Replacement - Left Side
Front Wheel Drive Shaft Seal Replacement - Right Side
Transmission Replacement — Diesel Engine
Transmission Replacement — 2.4 Engine
Description and Operation
Transmission System Description and Operation
Special Tools and Equipment
Special Tools
Shift Lock Control
Schematic and Routing Diagrams
Shift Lock Control Schematics
Diagnostic Information and Procedures
DTC B2705
Symptoms - Automatic Transmission Shift Lock Control
Transmission Control Lever Malfunction
Description and Operation
Automatic Transmission Shift Lock Control Description and Operation
Transfer Case - Getrag 760
Specifications
Approximate Fluid Capacities
Fastener Tightening Specifications
Adhesives, Fluids, Lubricants, and Sealers
Visual Identification
Transfer Case Disassembled View
Diagnostic Information and Procedures
Symptoms - Transfer Case
Noisy in Drive
Noisy When Coasting
Intermittent Noise
Constant Noise
Transfer Case Leak Diagnosis
Repair Instructions
Transfer Case Fluid Replacement
Transfer Case Assembly Replacement
Transfer Case Disassemble
Transfer Case Cleaning and Inspection
Rear Output Drive Housing Cleaning and Inspection
Input Shaft Seal Replacement - Right
Input Shaft Seal Replacement - Left — RPO MH4
Input Shaft Seal Replacement - Left — RPO MHC
Front Drive Axle Inner Shaft Seal Replacement
Input Shaft and Rear Output Drive Shaft Cleaning and Inspection
Transfer Case Assemble
Description and Operation
Transfer Case Description and Operation
Transfer Case Identification
Special Tools and Equipment
Special Tools