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Exhaust System Replacement - 2.0L Diesel LLW

Special Tools

CH-6614 Chain-Type Pipe Cutter

For equivalent regional tools, refer to Special Tools .

Removal Procedure

    Warning: Refer to Exhaust Service Warning in the Preface section.

    Warning: Refer to Protective Goggles and Glove Warning in the Preface section.

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .

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  3. Cut the exhaust rear muffler (2) with CH-6614 cutter  (1).

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  5. Remove the exhaust rear muffler (3) from the exhaust rear muffler hanger insulator (1, 2).
  6. Remove the exhaust flex pipe. Refer to Exhaust Flexible Pipe Replacement .
  7. Remove the exhaust particulate filter. Refer to Exhaust Particulate Filter Replacement .
  8. Remove all hanger insulators from the exhaust pipe and underbody.

Installation Procedure

  1. Install all hanger insulators at the exhaust pipe and underbody.
  2. Install the exhaust particulate filter. Refer to Exhaust Particulate Filter Replacement .
  3. Install the exhaust flex pipe. Refer to Exhaust Flexible Pipe Replacement .

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  5. Install the exhaust rear muffler (3) at the exhaust rear muffler hanger insulator (2, 4).
  6. Caution: Refer to Fastener Caution in the Preface section.

  7. Install the exhaust pipe clamp (1) and tighten to 20 N·m(15 lb ft).
   


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