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Drivetrain and Front Suspension Frame Insulator Replacement

Special Tools

    • CH-6615-10 Hydraulic Cylinder
    • CH-6616 Hydraulic Hand Pump
    • CH-48377-1 Chisel
    • CH-49460-1 Adapter
    • CH-49460-2 Adapter

For equivalent regional tools. Refer to Special Tools .

Removal Procedure

  1. Remove the drivetrain and front suspension frame. Refer to Drivetrain and Front Suspension Frame Replacement .

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  3. Mark Installation position of insulator (2) at frame (1).

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    Note : On the rear insulator drill holes into the rubber in order to gain free access for jigsaw.

  5. Cut out frame insulator core (1) from frame insulator (2).

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  7. Remove frame insulator core (1) from outer frame insulator (2).

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  9. Cast out frame insulator (3) from drivetrain and front suspension frame (1) with CH-48377-1 chisel (2).

Installation Procedure


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  1. Install the following components on the drivetrain and front suspension frame:
  2. • CH-6615-10 hydraulic cylinder (1).
    • CH-49460-1 adapter (2).
    • CH-49460-2 adapter (4).

       Note: Check marking of frame insulator.

    • NEW frame insulator (3)
  3. Carefully press the frame insulator in to the front suspension frame, using CH-6616 hand pump.
  4. Remove the following components from the drivetrain and front suspension frame:
  5. • CH-6615-10 hydraulic cylinder
    • CH-49460-1 adapter
    • CH-49460-2 adapter
  6. Install the drivetrain and front suspension frame. Refer to Drivetrain and Front Suspension Frame Replacement .
   


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