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Fuel Rail Assembly - 1.7L Diesel LUD, LUE


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  1. Install a NEW pressure limiter valve (2) and hand-tighten until it stops.
  2. Caution: Refer to Fastener Caution in the Preface section.

  3. Tighten the pressure limiter valve to 30 N·m (22 lb ft).

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  5. Use the clamp position (1, 2).

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    Note: Use aluminium braces (2) to protect the fuel rail from damage.

    Note: Ensure that the pressure sensor is not positioned between the vice clamps.

  7. Clamp the fuel rail in a bench vice, with the pressure limiter valve (1) facing upward.

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  9. Using a permanent pen, draw a line (1) on the pressure limiter valve and a line (2) on the fuel rail.
  10. Draw a line (3) at a distance (a) of 4 mm (0.16 in) clockwise from the line (2) on the fuel rail.
  11. Tighten the pressure limiter valve to 172 N·m (127 lb ft).

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  13. If line (2) does not go over line (1), tighten the pressure limiter valve to 190 N·m (140 lb ft).
   


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