Cruze/Orlando |
||||||||
|
|
|||||||
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
|||
J300 |
J309 |
|||||
1.6 LXT |
1.6 LXV |
1.8X |
1.8L |
|||
1 |
. ENGINE ASSEMBLY OVERHAUL D33
|
1110100 |
. |
. |
. |
. |
Measure Cylinder Head |
111010D |
. |
. |
. |
. |
|
Overhaul Cylinder Head (Cylinder Head Detached) |
111010E |
. |
. |
. |
. |
|
Overhaul oil pump (oil pump detached) |
111010F |
. |
. |
. |
. |
|
Replace camshaft |
111010G |
. |
. |
. |
. |
|
Replace Cylinder Head (Cylinder Head Detached) |
111010H |
. |
. |
. |
. |
|
2 |
. ENGINE ASSEMBLY OVERHAUL 6T45
|
1110300 |
. |
. |
. |
. |
Measure Cylinder Head |
111030D |
. |
. |
. |
. |
|
Overhaul Cylinder Head (Cylinder Head Detached) |
111030E |
. |
. |
. |
. |
|
Overhaul oil pump (oil pump detached) |
111030F |
. |
. |
. |
. |
|
Replace camshaft |
111030G |
. |
. |
. |
. |
|
Replace Cylinder Head (Cylinder Head Detached) |
111030H |
. |
. |
. |
. |
|
3 |
. ENGINE REMOVAL AND INSTALLATION (D16-5)
|
1110600 |
. |
4.0 |
4.0 |
4.8 |
Remove and inst manual gearbox from/on engine |
111060A |
. |
1.3 |
1.3 |
1.0 |
|
4 |
. ENGINE REMOVAL AND INSTALLATION (6T40)
|
1110700 |
. |
3.6 |
3.6 |
4.5 |
Remove and inst manual gearbox from/on engine |
111070A |
. |
1.3 |
1.3 |
. |
|
Remove and inst automatic transmission with torque converter from/on engine |
111070B |
. |
1.8 |
1.8 |
1.5 |
|
5 |
. ENGINE REPLACEMENT (D16)
|
1110800 |
4.1 |
8.7 |
7.7 |
8.7 |
Remove And Inst Manual Gearbox From/On Engine |
111080D |
1.3 |
. |
. |
. |
|
Replace one piston and/or con-rod |
111080F |
0.4 |
. |
. |
. |
|
Replace piston rings |
111080G |
0.8 |
. |
. |
. |
|
6 |
. ENGINE REPLACEMENT (6T30/6T40)
|
1110900 |
3.7 |
9.7 |
7.6 |
8.3 |
Remove And Inst Manual Gearbox From/On Engine |
111090D |
1.4 |
1.4 |
. |
. |
|
Remove And Inst Automatic Transmission From/On Engine |
111090E |
1.9 |
2.1 |
. |
. |
|
Replace one piston and/or con-rod |
111090F |
0.5 |
. |
. |
. |
|
Replace piston rings |
111090G |
0.9 |
. |
. |
. |
|
7 |
. ENGINE OIL AND OIL FILTER REPLACEMENT
|
1112200 |
0.5 |
0.4 |
0.2 |
0.3 |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
|||
J300 |
J309 |
|||||
1.6 LXT |
1.6 LXV |
1.8X |
1.8L |
|||
1 |
. GENERATOR AND AIR CONDITIONING COMPRESSOR AND POWER STEERING PUMP BELT REPLACEMENT
|
1132200 |
0.3 |
0.3 |
0.2 |
0.2 |
2 |
. DRIVE BELT IDLER PULLEY REPLACEMENT
|
1132300 |
0.3 |
1.4 |
1.4 |
1.4 |
3 |
. DRIVE BELT TENSIONER REPLACEMENT
|
1132400 |
0.4 |
0.4 |
0.3 |
0.3 |
4 |
. POWER STEERING PUMP BELT REPLACEMENT
|
1132700 |
. |
0.2 |
0.2 |
0.2 |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
|||
J300 |
J309 |
|||||
1.6 LXT |
1.6 LXV |
1.8X |
1.8L |
|||
1 |
. WATER-IN-FUEL DRAINING
|
1210100 |
. |
. |
. |
. |
2 |
. OIL LEVEL INDICATOR REPLACEMENT
|
1210200 |
. |
. |
0.1 |
0.1 |
3 |
. OIL LEVEL INDICATOR TUBE REPLACEMENT
|
1210300 |
. |
0.3 |
0.2 |
0.3 |
4 |
. ENGINE — REPAIR USING SHORT BLOCK — PETROL ENGINE
|
1211200 |
. |
10.1 |
10.0 |
9.7 |
Measure cylinder head |
121120A |
. |
1.0 |
0.8 |
0.7 |
|
Overhaul oil pump (oil pump detached) |
121120B |
. |
0.4 |
0.3 |
0.2 |
|
Remove And Inst Attaching Parts (cylinder head) |
121120C |
. |
1.2 |
1.1 |
0.7 |
|
5 |
. ENGINE OIL PRESSURE INDICATOR SWITCH REPLACEMENT
|
1211500 |
0.4 |
1.5 |
1.5 |
1.5 |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
|||
J300 |
J309 |
|||||
1.6 LXT |
1.6 LXV |
1.8X |
1.8L |
|||
1 |
. CRANKSHAFT REAR OIL SEAL REPLACEMENT (6T30/6T40)
|
1220200 |
5.5 |
5.0 |
5.8 |
8.1 |
2 |
. CRANKSHAFT REAR OIL SEAL REPLACEMENT (D16-5)
|
1220400 |
4.9 |
4.9 |
4.5 |
6.7 |
3 |
. PISTON, CONNECTING ROD, AND BEARING REMOVAL AND INST
|
1220800 |
6.1 |
9.1 |
8.5 |
8.5 |
Replace One Piston And/Or Con-Rod |
122080A |
. |
0.4 |
0.2 |
0.2 |
|
Replace An Additional Piston And/Or Con-Rod |
122080C |
. |
0.4 |
0.2 |
0.2 |
|
Replace Piston Rings |
122080D |
. |
0.8 |
0.6 |
0.6 |
|
4 |
. CRANKSHAFT REMOVAL AND INST (D16)
|
1221100 |
8.5 |
9.3 |
9.1 |
8.6 |
Measure Crankshaft |
122110L |
. |
1.1 |
1.1 |
. |
|
5 |
. CRANKSHAFT REMOVAL AND INST (6T30/6T40)
|
1221200 |
8.4 |
9.1 |
9.0 |
8.8 |
Measure Crankshaft |
122120L |
. |
1.2 |
1.1 |
. |
|
6 |
. ENGINE FLYWHEEL REPLACEMENT
|
1221700 |
4.8 |
4.8 |
5.8 |
6.4 |
Rear Crankshaft Seal Ring Replacement |
122170A |
. |
. |
. |
. |
|
Replace Rear Crankshaft Seal Ring |
122170B |
0.3 |
0.4 |
0.3 |
. |
|
7 |
. AUTOMATIC TRANSMISSION FLEX PLATE REPLACEMENT
|
1221900 |
5.4 |
5.4 |
5.3 |
8.0 |
Replace Rear Crankshaft Seal Ring |
122190A |
0.3 |
. |
. |
. |
|
Rear Crankshaft Seal Ring Replacement |
122190D |
. |
. |
. |
. |
|
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
|||
J300 |
J309 |
|||||
1.6 LXT |
1.6 LXV |
1.8X |
1.8L |
|||
1 |
. OIL FILTER ADAPTER AND OIL COOLER ASSEMBLY REPLACEMENT
|
1231200 |
. |
. |
. |
1.5 |
2 |
. HOUSING, OIL FILTER AND COOLER REPLACEMENT
|
1231400 |
. |
1.6 |
. |
1.6 |
3 |
. SUMP REPLACEMENT
|
1231500 |
1.4 |
1.6 |
1.5 |
1.3 |
Oil Pan Replacement |
123150A |
. |
. |
. |
. |
|
4 |
. ENGINE OIL COOLER REPLACEMENT
|
1231600 |
. |
1.6 |
1.5 |
1.5 |
5 |
. OIL PUMP COVER WITH OIL PUMP REPLACEMENT
|
1231700 |
4.2 |
4.7 |
4.2 |
4.2 |
Overhaul Oil Pump |
123170A |
0.5 |
. |
0.2 |
. |
|
6 |
. OIL PUMP — OVERHAUL
|
1231800 |
. |
4.9 |
4.8 |
4.2 |
7 |
. OIL PUMP SUCTION PIPE REPLACEMENT
|
1232100 |
. |
. |
. |
. |
8 |
. ENGINE OIL LEVEL SENSOR REPLACEMENT
|
1232200 |
. |
1.5 |
1.5 |
. |
9 |
. CRANKSHAFT FRONT OIL SEAL REPLACEMENT
|
1232300 |
1.2 |
1.0 |
1.0 |
0.9 |
10 |
. ENGINE OIL PRESSURE CHECK
|
1232400 |
. |
0.5 |
0.5 |
0.5 |
11 |
. OIL FLOW CHECK VALVE REPLACEMENT
|
1232600 |
. |
0.7 |
0.7 |
0.7 |
12 |
. OIL PRESSURE RELIEF VALVE REPLACEMENT
|
1232700 |
0.7 |
1.5 |
1.5 |
1.5 |
13 |
. SEAL RING — OIL PUMP REPLACEMENT
|
1232900 |
. |
. |
. |
. |
14 |
. POSITIVE CRANKCASE VENTILATION VALVE HOSE REPLACEMENT
|
1233700 |
0.3 |
0.3 |
0.2 |
0.2 |
15 |
. ENGINE OIL COOLER INLET PIPE REPLACEMENT
|
1234000 |
1.4 |
1.4 |
1.4 |
1.4 |
16 |
. ENGINE OIL COOLER OUTLET PIPE REPLACEMENT
|
1234100 |
1.4 |
1.4 |
1.4 |
0.7 |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
|||
J300 |
J309 |
|||||
1.6 LXT |
1.6 LXV |
1.8X |
1.8L |
|||
1 |
. COMPRESSION CHECK
|
1311100 |
0.7 |
0.5 |
0.7 |
0.5 |
2 |
. CYLINDER HEAD GASKET REPLACEMENT
|
. |
. |
. |
. |
. |
Cylinder Head Removal and Installation |
1312300 |
4.1 |
4.2 |
4.1 |
4.3 |
|
Adjust valve clearance |
131230A |
. |
0.7 |
0.3 |
0.5 |
|
3 |
. CYLINDER HEAD REMOVAL AND INSTALLATION
|
1312400 |
4.1 |
4.2 |
4.1 |
4.3 |
Adjust Valve Clearance |
131240A |
. |
0.7 |
0.3 |
. |
|
Measure Cylinder Head |
131240B |
. |
1.0 |
0.9 |
. |
|
Remove and Inst Attaching Parts |
131240C |
1.0 |
1.2 |
1.1 |
. |
|
Cylinder Head Replacement |
131240D |
2.9 |
1.5 |
. |
. |
|
Replace or repair one valve |
131240E |
0.4 |
. |
0.2 |
. |
|
Replace or repair one additional valve |
131240F |
0.4 |
. |
0.1 |
. |
|
4 |
. REMOVE AND REINST VALVE SPRING
|
1312900 |
2.2 |
2.8 |
3.0 |
2.8 |
Adjust valve clearance (hydraulic tappet) |
131290E |
. |
0.7 |
0.6 |
0.4 |
|
Remove and reinst valve springs |
131290F |
2.3 |
2.3 |
2.2 |
. |
|
5 |
. VALVE CLEARANCE ADJUSTMENT
|
1313000 |
. |
2.7 |
3.1 |
2.7 |
6 |
. VALVE STEM OIL SEAL AND VALVE SPRING REPLACEMENT
|
1313400 |
4.4 |
4.2 |
4.4 |
4.2 |
7 |
. HYDRAULIC VALVE LASH ADJUSTER REPLACEMENT
|
1313800 |
2.2 |
2.9 |
3.0 |
6.7 |
Adjust valve clearance |
131380A |
. |
0.7 |
0.6 |
0.4 |
|
8 |
. ENGINE COOLANT TEMPERATURE SENSOR REPLACEMENT (ENGINE BLOCK) (THERMOSTAT HOUSING)
|
1314100 |
0.3 |
0.3 |
0.2 |
0.2 |
9 |
. ENGINE COOLANT TEMPERATURE SENSOR REPLACEMENT (RADIATOR) (1.6L LXV, 1.6 LXT AND 1.8L 2H0)
|
1314400 |
0.2 |
0.3 |
0.2 |
0.2 |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
|||
J300 |
J309 |
|||||
1.6 LXT |
1.6 LXV |
1.8X |
1.8L |
|||
1 |
. CAMSHAFT COVER REPLACEMENT
|
1322100 |
0.8 |
0.5 |
0.4 |
0.3 |
2 |
. CAMSHAFT REPLACEMENT
|
1322300 |
2.2 |
2.9 |
2.9 |
2.9 |
Adjust valve clearance (hydraulic tappet) |
132230D |
0.2 |
0.5 |
0.6 |
0.4 |
|
Replace one other, or tappets/hydraulic tappets |
132230E |
0.3 |
0.3 |
0.2 |
. |
|
Replace one tappet/hydraulic tappet |
132230F |
0.1 |
0.1 |
0.1 |
. |
|
3 |
. INTAKE CAMSHAFT REPLACEMENT
|
1322400 |
1.9 |
2.7 |
2.7 |
2.7 |
Replace one tappet/hydraulic tappet |
132240D |
0.2 |
0.2 |
0.1 |
. |
|
Replace one other, or tappets/hydraulic tappets |
132240E |
0.3 |
0.3 |
0.2 |
. |
|
Adjust Valve Clearance |
132240F |
. |
0.5 |
0.5 |
. |
|
4 |
. EXHAUST CAMSHAFT REPLACEMENT
|
1322600 |
1.9 |
2.7 |
2.7 |
2.7 |
Replace One Tappet/hydraulic Tappet |
132260D |
0.2 |
0.2 |
0.1 |
. |
|
Replace One Additional or Valve Tappets |
132260E |
0.3 |
0.3 |
0.2 |
. |
|
Adjust Valve Clearance |
132260F |
. |
0.7 |
0.5 |
. |
|
5 |
. ENGINE (IGNITION COIL) COVER REPLACEMENT
|
1322800 |
. |
0.3 |
0.2 |
0.2 |
6 |
. CAMSHAFT SEAL REPLACEMENT
|
1322900 |
1.3 |
2.0 |
1.9 |
2.0 |
Replace one further seal ring |
132290A |
0.4 |
0.4 |
0.3 |
0.2 |
|
7 |
. CAMSHAFT FRONT OIL SEAL — REPLACEMENT
|
1323000 |
. |
1.1 |
. |
. |
8 |
. CRANKSHAFT PULLEY REPLACEMENT
|
1332100 |
0.4 |
0.5 |
0.4 |
1.2 |
9 |
. TIMING BELT CENTER FRONT COVER REPLACEMENT
|
1332200 |
. |
0.4 |
0.6 |
0.4 |
10 |
. TIMING BELT REAR COVER REPLACEMENT
|
1332300 |
2.2 |
2.2 |
2.0 |
2.2 |
11 |
. TIMING BELT REPLACEMENT
|
1332500 |
1.7 |
0.9 |
0.8 |
0.8 |
crankshaft sprocket replacement |
133250D |
0.2 |
0.3 |
0.2 |
. |
|
Timing Belt Tensioner Replacement |
133250E |
0.3 |
0.5 |
0.6 |
0.3 |
|
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
|||
J300 |
J309 |
|||||
1.6 LXT |
1.6 LXV |
1.8X |
1.8L |
|||
12 |
. EXHAUST CAMSHAFT REPLACEMENT
|
1322600 |
1.9 |
2.7 |
2.7 |
2.7 |
Replace one additional or valve tappets (hydrotappet) |
132260A |
0.2 |
0.1 |
0.5 |
. |
|
Replace one tappet/hydraulic tappet |
132260B |
0.1 |
0.2 |
0.2 |
. |
|
Adjust valve clearance (hydraulic tappet) |
132260C |
. |
0.5 |
0.1 |
. |
|
13 |
. TIMING BELT ADJUSTMENT
|
1332700 |
. |
. |
. |
. |
14 |
. TIMING BELT TENSIONER REPLACEMENT
|
1332900 |
1.8 |
1.4 |
1.3 |
1.1 |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
|||
J300 |
J309 |
|||||
1.6 LXT |
1.6 LXV |
1.8X |
1.8L |
|||
1 |
. CRANKSHAFT SPROCKET REPLACEMENT
|
1333100 |
. |
1.0 |
0.9 |
0.8 |
2 |
. CAMSHAFT GEAR REPLACEMENT
|
1333300 |
1.3 |
1.9 |
. |
. |
Replace one further camshaft gear |
133330A |
0.3 |
. |
. |
. |
|
3 |
. WATER PUMP REPLACEMENT
|
1333500 |
2.3 |
0.9 |
0.8 |
0.9 |
4 |
. WATER PUMP PULLEY REPLACEMENT
|
1333600 |
. |
0.5 |
0.4 |
0.6 |
5 |
. CRANKSHAFT POSITION SENSOR
|
1333700 |
0.6 |
0.8 |
0.6 |
0.8 |
6 |
. CAMSHAFT POSITION SENSOR REPLACEMENT
|
1333800 |
0.4 |
0.3 |
0.2 |
0.2 |
7 |
. TIMING BELT IDLER PULLEY REPLACEMENT
|
1333900 |
1.2 |
1.0 |
0.9 |
0.9 |
8 |
. TIMING BELT UPPER FRONT COVER REPLACEMENT
|
1334200 |
0.3 |
0.3 |
0.2 |
0.2 |
9 |
. TIMING BELT LOWER FRONT COVER REPLACEMENT
|
1334300 |
0.5 |
0.5 |
0.4 |
0.4 |
10 |
. ACTUATOR EXHAUST CAMSHAFT REPLACEMENT
|
1336400 |
. |
0.2 |
0.2 |
0.2 |
11 |
. ACTUATOR INLET CAMSHAFT REPLACEMENT
|
1336500 |
. |
0.2 |
0.2 |
0.2 |
12 |
. CAMSHAFT POSITION ACTUATOR ADJUSTER REPLACEMENT
|
1336800 |
. |
2.0 |
1.8 |
2.0 |
13 |
. EXHAUST CAMSHAFT POSITION ACTUATOR ADJUSTER REPLACEMENT
|
1336900 |
. |
1.9 |
1.8 |
1.9 |
NO. |
OPERATION DESCRIPTION |
OPERATION CODE |
MODEL |
|||
J300 |
J309 |
|||||
1.6 LXT |
1.6 LXV |
1.8X |
1.8L |
|||
1 |
. ENGINE MOUNT REPLACEMENT — RIGHT SIDE
|
1380100 |
1.0 |
0.7 |
0.6 |
0.3 |
2 |
. ENGINE MOUNT BRACKET REPLACEMENT — RIGHT SIDE
|
1380300 |
1.1 |
0.7 |
0.6 |
0.4 |
3 |
. TRANSMISSION MOUNT REPLACEMENT — LIFT SIDE
|
1380500 |
1.0 |
1.0 |
1.0 |
1.0 |
4 |
. TRANSMISSION REAR MOUNT REPLACEMENT
|
1380700 |
0.5 |
0.5 |
0.5 |
0.5 |
5 |
. TRANSMISSION FRONT MOUNT REPLACEMENT
|
1381200 |
0.3 |
0.3 |
0.3 |
0.3 |
6 |
. TRANSMISSION MOUNT BRACKET REPLACEMENT - REAR
|
1381300 |
0.5 |
0.5 |
0.5 |
0.4 |
7 |
. ENGINE SIGHT SHIELD REPLACEMENT
|
1382100 |
0.3 |
. |
. |
. |
8 |
. ENGINE LEAK TEST (CO CONCENTRATION IN COOLANT)
|
1410100 |
0.3 |
0.3 |
0.3 |
0.2 |
 |
 |
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