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FCI Connectors — Lever Lock

Special Tools

    • EL-38125-580 Terminal Release Tool Kit
    • J-38125-556 Terminal Release Tool
    • J-38125-560 Terminal Release Tool

For equivalent regional tools, refer to Special Tools .

Terminal Removal Procedure

Follow the steps below in order to remove terminals from the connector.


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  1. Slide the lever lock forward while pressing down on the lever lock release tab.
  2. The release tab is located on the top of the wiredress cover.

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  4. View of connector in released position.
  5. Disconnect the connector from the component.
  6. Locate the dress cover locking tabs at the corners of the dress cover. Use a small flat-blade tool to release the locking tabs and remove the dress cover.

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  8. Use a small flat-blade tool to slide the terminal position assurance (TPA) up one notch on both ends of the connector. The TPA is located underneath the wire dress cover.

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  10. For the larger terminals insert the J-38125-556 tool to release the terminals by inserting the tool into the terminal release cavity. For the smaller terminals insert the J-38125-560 tool to release the terminals by inserting the tool into the terminal release cavity.

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  12. While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
  13. Repair the terminal by following the Repairing Connector Terminals : Terminated Lead Repair procedure.
  14. Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
   


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