Orlando
 PRE-DELIVERY INSPECTION
  PDI Inspection
  FOREWORD
 GENERAL INTRODUCTION
 1. EQUIPMENT AND MATERIAL FOR PDI AND SERVICE
  TOOLS
  FLUIDS
  2. PRE-DELIVERY INSPECTION FORM
 ENGINE COMPARTMENT
  1. COMPONENTS CONNECTION LOOSE
  2. HOSE AND ELECT. WIRES ROUTING
  3. FREENESS OF MOVEMENT OF LINKAGE, VALVES AND OTHER COMPONENTS
  4. UNUSUAL NOISES
  5. SEEPAGE AND LEAKS AT HOSES AND PIPE CONNECTIONS, ETC.
  6. POWER STEERING SYSTEM
  7. ENGINE COOLANT PROTECTION
  8. ALL FLUID LEVELS CHECK
  9. THROTTLE LINKAGE
  10. BELTS TENSION
 BODY ACCESSORIES
  1. HEADLAMPS OPERATION AND AIM
  2. INDICATOR LAMPS
  3. HAZARD WARNING LAMPS
  4. REVERSE LAMPS
  5. BRAKE LAMPS
  6. TAIL LAMPS, POSITION LAMPS, NUMBER PLATE LAMPS, ADDITIONAL INDICATOR LAMPS
  7. INSTRUMENT PANEL WARNING LAMPS AND INDICATORS
  8. DOME AND COURTESY LIGHTS
  9. GLOVE BOX ILLUMINATION, OPTION
  10. HEADLIGHT LEVELLING SWITCH, OPTION
  11. INSTRUMENT PANEL GAUGE OPERATION
  12. FRONT FOG LIGHT SWITCH, OPTION
  13. REAR FOG LIGHT SWITCH, OPTION
  14. REAR WINDOW AND OUTSIDE MIRROR DEMISTER BUTTON
  15. INSTRUMENT ILLUMINATION CONTROL SWITCH, OPTION
  16. HORN SWITCH
  17. WIPER AND WASHER OPERATION
  18. TAILGATE WINDOW WIPER AND WASHER SWITCH, OPTION
  19. RADIO/CASSETTE, SPEAKERS, AERIAL, OPTION
  20. CUP HOLDER
  21. CIGARETTE LIGHTER
  22. CLOCK
  23. DOOR LOCK
  24. DOOR WINDOW
  25. OUTSIDE REARVIEW MIRRORS
  26. TILTABLE STEERING WHEEL, OPTION
  27. POWER SUN ROOF, OPTION
  28. SEAT
  29. FUEL FILLER DOOR RELEASE LEVER
  30. BOOT LID RELEASE LEVER
  31. ENGINE BONNET RELEASE LEVER
  32. THEFT DETERRENT SYSTEM, OPTION
  33. KEYLESS ENTRY SYSTEM WITH ANTITHEFT FUNCTION, OPTION
  34. SUNGLASSES HOLDER
  35. SEAT HEATER SWITCH, OPTION
 UNDER VEHICLE
  UNDER VEHICLE INSPECTION
  1. STEERING GEAR AND LINKAGE
  2. PROPER TRACK ROD CLAMP POSITION
  3. EXHAUST SYSTEM FOR PROPER ALIGNMENT AND CLEARANCE
  4. FRONT AND REAR SUSPENSION
  5. CHECK AXLE AND MANUAL GEARBOX FLUID LEVEL
  6. BRAKE SYSTEM
  7. FUEL SYSTEM
  8. DRIVE SHAFT OF FRONT DRIVE AXLES
  9. VISUALLY INSPECT WHEEL STUD AND FLANGE NUTS
  10. INFLATE TYRES TO SPECIFIED PRESSURE
 ROAD TEST
  1. SEAT BELTS
  2. FREE PLAY OF BRAKE AND CLUTCH
  3. HORN
  4. WIND NOISE
  5. OPTIONS AND ACCESSORIES
 6. HEATER AND AIR CONDITIONING
  CONTROL PANEL
  7. OPERATION OF WINDSCREEN WIPER AND WASHER FOR PATTERN, SPEED, AND PARKING POSITION INCLUDES AIM WASHER IF NECESSARY
  8. ENGINE AND TRANSMISSION PERFORMANCE DURING ACCELERATION, DECELERATION, IDLE, CRUISE AND DOWN SHIFTS
  9. SQUEAKS AND RATTLES
  10. STEERING COLUMN IGNITION LOCK
  11. INSTRUMENTS AND GAUGES
  12. THROTTLE CONTROL FOR FREE OPERATIONS
  13. STEERING WHEEL CENTRE POSITION AND HANDLING
  14. BRAKES, INCLUDES HANDBRAKE AND WARNING LIGHT
 APPEARANCE
  1. INSPECT CONDITION AND PERFORM DETAIL OPERATION
  2. CHECK FOR PROPER ASSEMBLY, FIT AND RETENTION OF PARTS AND COMPONENTS
  3. EXTERIOR FINISH
  4. INTERIOR TRIM AND CARPETS PROTECTIVE COVERINGS
  5. SPARE WHEEL, JACK AND VEHICLE TOOLS
  6. BATTERY
 ANNEX
  1. RECEIVING INSPECTION
  2. DIRECTION FOR THE USE OF HY-600 TRANSIT COATING REMOVER IN A HAND WASH OPERATION
 3. STORAGE AND MAINTENANCE OF NEW VEHICLE IN EXTREMELY HOT AND HUMID LOCATIONS
  DESCRIPTION:
 LABOUR TIME GUIDE
 0. General Information
 1. INTRODUCTION
  1-1. PAGE LAYOUT
 1-2. TYPES OF OPERATION
  Major Operation
  Supplementary Operation (Adds)
  1-3. TIME ALLOWANCES
 2. HOW TO READ THIS MANUAL
  Section
  Illustration Number
 Operation Description
  3A. Major Operation
  3B. Supplementary Operation
 Operation Code
  1) Main Group Code
  2) Basic Code
  3) Auxiliary Code
  Major Operation
  Supplementary Operation (ADD)
  Operation Times
  Model Code
  Engine Type
  3. HOW TO USE THIS MANUAL
 4. PAINT REPAIR
  4-1. INSTRUCTION
  4-2. LABOR TIME
  4-3. REPAIR TYPE
  4-4. HOW TO USE OPERATION CODE FOR PARTIAL PAINTING
 5. DEFECT CODE
  5-1. NATURE CODES
  5-2. CAUSE CODES
  5-3. PAINT CODES
  6. ABBREVIATIONS
  7. MAIN GROUP CODE
 1. Engine
 DIESEL SOHC ENGINE MECHANICAL
  SOHC ENGINE UNIT
  BELT SYSTEM
  ENGINE BLOCK
  CRANKSHAFT & PISTON
  OIL PAN & PUMP
  CYLINDER HEAD
  CAM SUPPORT & SHAFT
  TIMING COVER
  ENGINE & TRANSAXLE MOUNT
 PETROL DOHC ENGINE MECHANICAL
  DOHC ENGINE UNIT
  BELT SYSTEM
  ENGINE BLOCK
  CRANKSHAFT & PISTON
  OIL PAN & PUMP
  CYLINDER HEAD
  CAM SUPPORT & SHAFT
  TIMING COVER
  ENGINE & TRANSAXLE MOUNT
 DIESEL DOHC ENGINE MECHANICAL
  DOHC ENGINE UNIT
  BELT SYSTEM
  ENGINE BLOCK
  CRANKSHAFT & PISTON
  OIL PAN & PUMP
  CYLINDER HEAD
  CAM SUPPORT & SHAFT
  TIMING COVER
  ENGINE & TRANSAXLE MOUNT
 PETROL ENGINE COOLING
  RADIATOR
  COOLING FAN
  RADIATOR HOSE & PIPE
  THERMOSTAT
 DIESEL ENGINE COOLING
  RADIATOR
  COOLING FAN
  RADIATOR HOSE & PIPE
  THERMOSTAT
 PETROL ENGINE ELECTRICAL
  IGNITION CABLE
  ALTERNATOR UNIT
  STARTER
  BATTERY
  FUSE & RELAY
 DIESEL ENGINE ELECTRICAL
  IGNITION CABLE
  ALTERNATOR UNIT
  STARTER
  BATTERY
  FUSE & RELAY
 PETROL ENGINE CONTROLS
  FUEL TANK
  FUEL LINE
  CANISTER & FUEL VACUUM
  FUEL INJECTION
  ACCELERATOR CONTROL
  EMISSION CONTROL
 DIESEL ENGINE CONTROLS
  FUEL TANK
  FUEL LINE
  CANISTER & FUEL VACUUM
  FUEL INJECTION
  ACCELERATOR CONTROL
  EMISSION CONTROL
 PETROL ENGINE INTAKE & EXHAUST
  AIR INTAKE SYSTEM
  INTAKE MANIFOLD
  EXHAUST MANIFOLD
  VACUUM HOSE
  EXHAUST PIPE LINE
 DIESEL ENGINE INTAKE & EXHAUST
  AIR INTAKE SYSTEM
  INTAKE MANIFOLD
  EXHAUST MANIFOLD
  VACUUM HOSE
  EXHAUST PIPE LINE
 2. Suspension
 SUSPENSION (FRONT SUSPENSION)
  KNUCKLE & HUB (213)
  FRONT SHOCK ABSORBER (214)
  CONTROL ARM (215)
 SUSPENSION (REAR SUSPENSION)
  REAR AXLE (231)
  REAR SHOCK ABSORBER (232)
  EQUALISER BEAM SUPPORT (236)
 SUSPENSION (TYRES & WHEEL)
  WHEELS & WHEEL COVER (241)
  TYRE PRESSURE MONITORING SYSTEM (242)
 3. Driveline Axle
 DRIVE LINE / AXLE
  AXLE SHAFT PARTS (321)
 4. Brakes
 BRAKE (HYDRAULIC BRAKE)
  BRAKE PIPE (425)
  BRAKE PEDAL & MOUNT (428)
 BRAKE (MASTER CYLINDER & POWER BOOSTER)
  MASTER CYLINDER & BOOSTER (431)
 BRAKE (FRONT BRAKES)
  FRONT BRAKE (445)
 BRAKE (REAR BRAKES)
  REAR BRAKE (456)
 BRAKE (ANTI-LOCK BRAKES SYSTEM)
  ANTI-LOCK BRAKE SYSTEM (462)
 BRAKE (PARKING BRAKES)
  PARKING BRAKE (478)
 5. Transmissions/Transaxle
 TRANSMISSION / TRANSAXLE (GMPT AUTO TRANSAXLE : 6T40/45)
  CASE AND ASSOCIATED PARTS (541)
  TRANSMISSION CASE ASSEMBLY (542)
  DRIVE LINK ASSEMBLY (543)
  CONTROL VALVE BODY ASSEMBLY (544)
  LOW/REVERSE AND CLUTCH ASSEMBLY (545)
  INPUT, OUTPUT AND REACTION GEARSETS (546)
  PARK SYSTEM COMPONENTS (547)
  AUTOMATIC TRANSAXLE CONTROLS (548)
  AUTOMATIC TRANSAXLE CONTROLS (549)
 TRANSMISSION / TRANSAXLE (FIVE-SPEED MANUAL TRANSAXLE: D24, D33)
  MANUAL TRANSAXLE (561)
  TRANSAXLE GEAR (563)
  BEARING PLATE (565)
  GEAR SHIFT COVER & FORK (566)
  DIFFERENTIAL GEAR (567)
  SHIFT CONTROL (569)
 TRANSMISSION / TRANSAXLE (CLUTCH)
  CLUTCH PARTS (581)
  HYDRAULIC CLUTCH (582)
  CLUTCH PEDAL (583)
 6. Steering
 STEERING (POWER STEERING SYSTEM)
  POWER STEERING GEAR (621)
  POWER STEERING PIPE LINE (623)
 STEERING (MANUAL STEERING GEAR)
  MANUAL STEERING GEAR (635)
 STEERING (STEERING WHEEL & COLUMN)
  STEERING WHEEL (641)
  STEERING COLUMN COVER (642)
  STEERING COLUMN (643)
  TYRE ROD (647)
 7. (HVAC) Heating, Ventilation, and Air Conditioning
 HEATING & VENTILATION
  AIR DISTRIBUTION (711)
  EVAPORATOR (713)
  BLOWER (714)
 HVAC CONTROL
  COMPRESSOR (732)
  A/C HOSE & PIPE LINE (734)
  A/C CONTROL SWITCH (735)
 8. Restraints
 RESTRAINTS (SEAT BELTS)
  FRONT SEAT BELT (812)
 RESTRAINTS S. I. R (SUPPLEMENTAL INFLATABLE RESTRAINTS)
  AIR BAG SYSTEM (832)
  IMMOBILIZER (833)
 9. Body and Accessories
 BODY & ACCESSORIES (BODY WIRING SYSTEM)
  WIRING HARNESS (911)
 BODY & ACCESSORIES (LIGHTING SYSTEM)
  FRONT LAMP (916/917)
 BODY & ACCESSORIES (WIPER/WASHER SYSTEM)
  WINDSCREEN WIPER (921)
 BODY & ACCESSORIES (INSTRUMENT DRIVER SYSTEM)
  INSTRUMENT CLUSTER (925)
 BODY & ACCESSORIES (AUDIO & ANTI-THEFT SYSTEM)
  AUDIO SYSTEM – ELECTRICAL PARTS (928)
  AUDIO & ANTI-THEFT SYSTEM – AERIAL (929)
 BODY & ACCESSORIES (INTERIOR TRIM)
  PILLAR TRIM (931)
  PILLAR TRIM (932)
  PILLAR TRIM (936)
 BODY & ACCESSORIES (SEATS)
  FRONT SEAT (941)
  REAR SEAT (942)
  REAR SEAT #2 (943)
 BODY & ACCESSORIES (GLASS & MIRRORS)
  GLASS & OUT SIDE MIRRORS (946)
 BODY & ACCESSORIES (EXTERIOR PARTS)
  MUD GUARD (946)
  MUD GUARD (952)
 BODY & ACCESSORIES (BUMPER & FASCIAS)
  FRONT BUMPER (956)
  FRONT BUMPER (956) & REAR BUMPER (957)
  REAR BUMPER (957)
 BODY & ACCESSORIES (DOORS)
  FRONT DOOR & LOCK (961A)
  FRONT WINDOW LIFTER (961B)
  FRONT WEATHER STRIP (961C)
  REAR DOOR & LOCK (963A)
  REAR WINDOW LIFTER (963B)
  REAR WEATHERSTRIP (963C)
  ELECTRIC DOOR LOCK (965)
  FUEL FILLER LOCK & QUARTER WINDOW (966)
  LOCK (967)
  BOOT LID LOCK & TAILGATE LOCK CAR LOCK (968)
 BODY & ACCESSORIES (ROOF)
  HEADLINING & ROOF PANEL (971)
  HEADLINING & ROOF PANEL (972)
 BODY & ACCESSORIES (BODY FRONT END)
  GRILLE (973)
  GRILLE (974)
  GRILLE (975)
 BODY & ACCESSORIES (BODY REAR END)
  BOOT LID PANEL & SPOILER (978)
  BOOT LID PANEL & SPOILER (979)
 10. Paint
 PAINT
  10 PAINT EXTERIOR
 SERVICE MANUAL
 1. Preface
 Preface
 Introduction
  Danger
  Title Page
 Dangers, Warnings, and Cautions
 Introduction
  Definition of Danger, Warning, Caution, and Note
  ABS Component Handling Warning
  Actions to Take When Working with Fuel Warning
  Approved Equipment for Collision Repair Warning
  Assistant Driving Warning
  Battery Disconnect Warning
  Brake Dust Warning
  Brake Fluid Irritant Warning
  Checking Hot Transmission Fluid through Drain Plug Hole Warning
  Cleaning Solvent Warning
  Collision Sectioning Warning
  Cracked Window Warning
  Defroster Outlet Warning
  DOT 4 Brake Fluid Warning
  Exhaust Service Warning
  Express Window Down Warning
  Eye Protection Warning
  Foam Sound Deadeners Warning
  Fuel and Evaporative Emission Pipe Warning
  Fuel gauge Leak Warning
  Fuel Pipe Fitting Warning
  Fuel Storage Warning
  Fuel Vapour in Evaporative Emission Components Warning
  Petrol/Petrol Vapours Warning
  Glass and Sheet Metal Handling Warning
  Halogen Bulb Warning
  Bonnet Hold-Open Device Warning
  Hot Exhaust System Warning
  Tailgate Hydraulic System Warning
  Moving Parts and Hot Surfaces Warning
  Parking Brake and Drive Wheels Warning
  Protective Goggles and Glove Warning
  Relieving Fuel Pressure Warning
  Road Test Warning
  Safety Glasses and Compressed Air Warning
  Safety Glasses Warning
  Safety Goggles and Fuel Warning
  SIR Deployed Inflator Modules Are Hot Warning
  SIR Inflatable Module Deployment Outside Vehicle Warning
  SIR Inflator Module Disposal Warning
  SIR Inflator Module Handling and Storage Warning
  SIR Seatbelt Pretensioner Handling Warning
  SIR Special Tool Warning
  SIR Warning
  Steering Angle Sensor Initialisation Warning
  Torque-to-Yield Fastener Warning
  Window Retention Warning
  Work Stall Test Warning
  Air in the Power Steering System Caution
  Avoid Chipping or Scratching the Coating Caution
  Ball Stud Removal Caution
  Belt Dressing Caution
  Brake Calliper Caution
  Brake Fluid Effects on Paint and Electrical Components Caution
  Clearcoat/Ultraviolet Screeners Caution
  Component Fastener Tightening Caution
  Compressor Hose Clearance to the Exhaust Gas Circulation Pipe Caution
  Drive Axle Caution
  Engine Coolant Thermostat Housing Caution
  Exhaust Flexible Pipe Bending Caution
  Exterior Trim Emblem Removal Caution
  Fastener Caution
  Filling the Master Cylinder Caution
  Fuel and Evaporative Emission Hose/Pipe Connection Cleaning Caution
  Heated Oxygen and Oxygen Sensor Caution
  Heated Oxygen Sensor Resistance Learn Reset Caution
  Installing Hoses without Twists or Bends Caution
  Machined Surface Damage Caution
  OBDII Symbol Description Caution
  Pipe Spanner Positioning Caution
  Power Steering Hose Disconnected Caution
  Silicon Contamination of Heated Oxygen Sensors Caution
  Steering Column in Lock Position Caution
  Steering Wheel in the Full Turn Position Caution
  Steering Wheel Straight and Column Locked Caution
  Test Probe Caution
  Three-Way Catalytic Converter Damage Caution
  Torque Reaction Against Timing Drive Chain Caution
  Torque-to-Yield Fastener Caution
  Transmission Fluid Vent Cap Removal Caution
  Transmission Overfill Caution
  Using Proper Power Steering Fluid Caution
  Tappet Priming Caution
  Window Edge Damage Caution
 2. General Information
 General Information
 Specifications
  Volatile Memory Programming
 Introduction
  Arrows and Symbols
  Vehicle, Engine and Transmission ID and VIN Location, Derivative and Usage
  Vehicle Certification, Tyre Placard, Anti-Theft, and Service Parts ID Label
  RPO Code List — Europe
  RPO Code List — South America, Asia, Africa
  RPO Code List — Vietnam
  Fasteners
  Thread Inserts
  Registered and Non-Registered Trademarks
  Lifting and Jacking the Vehicle
 Diagnostic Information and Procedures
  Customer Concern Verification Sheets
 Air/Wind Noise
 Diagnostic Information and Procedures
  Air/Wind Noise
  Tracing Powder or Chalk Test
  Air Pressure Test
  Soap Suds or Bubble Test
 Repair Instructions
  Exterior Wind noise
  Interior Wind noise
 Special Tools and Equipment
  Special Tools
 Maintenance and Lubrication
 Specifications
  Approximate Fluid Capacities
  Fluid and Lubricant Recommendations
  Maintenance Items
 Maintenance
  Maintenance Schedule
  GM Oil Life System Resetting
 Squeaks and Rattles
 Diagnostic Information and Procedures
  Squeaks and Rattles
  Symptoms - Squeaks and Rattles
 Special Tools and Equipment
  Special Tools
 Vibration Diagnosis and Correction
 Specifications
  Tyre and Wheel Runout Specifications
 Diagnostic Information and Procedures
  Vibration Analysis - Road Testing
  Component Rotational Speed Calculation
  Vibration Analysis - Tyre and Wheel
  Vibration Analysis - Hub and/or Axle Input
  Vibration Analysis - Engine
  Engine Order Classification
  Vibration Analysis - Engine/Accessory Isolation
  Vibration Analysis - Engine Balance
  Vibration Diagnostic Aids
  Vibration Diagnostic Aids - Vibration Intermittent or Not Duplicated
  Vibration Diagnostic Aids - Vibration Duplicated, Component Not Identified
  Vibration Diagnostic Aids - Vibration Duplicated, Difficult to Isolate/Balance Component
  Vibration Diagnostic Aids - Vibration Duplicated, Appears to Be Potential Operating Characteristic
  Symptoms - Vibration Diagnosis and Correction
  Vehicle-to-Vehicle Diagnostic Comparison
  Tyre and Wheel Inspection
  Tyre and Wheel Assembly Runout Measurement - On-Vehicle
  Tyre and Wheel Assembly Runout Measurement - Off Vehicle
  Brake Disc/Drum Balance Inspection
  Hub/Axle Flange and Wheel Stud Runout Inspection
  Tyre and Wheel Assembly Isolation Test
 Repair Instructions
  Tyre and Wheel Assembly Balancing - Off Vehicle
 Description and Operation
  Vibration Theory and Terminology
  Electronic Vibration Analyzer (EVA) Description and Operation
  Vibrate Software Description and Operation
 Special Tools and Equipment
  Special Tools and Equipment
 Water leaks
 Diagnostic Information and Procedures
  Water leak Test Preparation
  Water Hose Test
  Air Hose Test
 Repair Instructions
  Body Water leak Repair
  Stationary Window Water leak Repair
 3. Body Hardware and Trim
 Exterior Trim
 Repair Instructions
  Tailgate Side Applique Replacement
  Front Fog Lamp Bezel Replacement
  Front Number Plate Bracket Replacement
  Front Bumper Fascia Front Tow Eye Access Hole Cover Replacement
  Rear Bumper Fascia Rear Tow Eye Access Hole Cover Replacement
  Front Side Door Window Frame Cover Replacement
  Rear Side Door Window Frame Rear Cover Replacement
  Rear Side Door Window Frame Front Cover Replacement
  Front Bumper Fascia Emblem/Nameplate Replacement
  Liftgate Emblem/Nameplate Replacement — Bowtie
  Liftgate Emblem/Nameplate Replacement — Chevrolet
  Liftgate Emblem/Nameplate Replacement — Orlando
  Liftgate Emblem/Nameplate Replacement — Orlando LS
  Liftgate Emblem/Nameplate Replacement — Orlando LT
  Radiator Upper Grille Replacement
  Radiator Lower Grille Replacement
  Radiator Outer Grille Replacement
  Front Side Door Lower Moulding Replacement
  Front Wing Wheel Opening Moulding Replacement
  Rear Side Door Lower Moulding Replacement
  Rear Wheel Opening Moulding Replacement
  Sill Panel Moulding Replacement
 Floor Coverings and Headlinings
 Repair Instructions
  Eliminating Unwanted Odors in Vehicles
  Floor Carpet Drying
  Front Floor Panel Carpet Replacement
  Load Floor Carpet Replacement
  Headlining Trim Panel Replacement — with Sunroof
  Headlining Trim Panel Replacement — without Sunroof
 Special Tools and Equipment
  Special Tools
 Instrument Panel and Console Trim
 Specifications
  Fastener Tightening Specifications
 Repair Instructions
  Instrument Panel Location Guide Replacement
  Instrument Panel Centre Upper Moulding Replacement
  Driver Information Display Bezel Replacement
  Instrument Panel Outer Trim Cover Replacement - Right Side
  Instrument Panel Outer Trim Cover Replacement - Left Side
  Instrument Panel Lower Trim Pad Cover Replacement
  Instrument Panel Lower Centre Trim Panel Replacement
  Instrument Panel Compartment Replacement
  Instrument Panel Moulding Replacement - Driver Side
  Instrument Panel Moulding Replacement - Passenger Side
  Instrument Panel Centre Moulding Replacement
  Instrument Panel Lower Moulding Replacement
  Instrument Panel Lower Extension Side Trim Panel Replacement
  Inflatable Restraint Instrument Panel Module Inner Bracket Replacement
  Instrument Panel Inflatable Restraint Module Housing Side Bracket Replacement
  Instrument Panel Assembly Replacement
  Instrument Panel Tie Bar Replacement
  Instrument Panel Tie Bar Brace Replacement
  Instrument Panel Wiring Harness Replacement
  Front Floor Cup Holder Replacement
  Front Floor Console Compartment Replacement
  Front Floor Console Compartment Liner Replacement
  Front Floor Console Extension Panel Replacement - Right Hand Side
  Front Floor Console Extension Panel Replacement - Left Hand Side
  Front Floor Front Console Replacement
  Front Floor Rear Console Replacement
  Front Floor Rear Console Rear Cover Replacement
  Front Floor Console Bracket Replacement
  Front Floor Console Front Cover Replacement
  Front Floor Console Rear Cover Replacement
  Roof Rail Front Stowage Compartment Replacement
 Special Tools and Equipment
  Special Tools
 Interior Trim and Panelling
 Specifications
  Fastener Tightening Specifications
 Repair Instructions
  Front Side Door Window Switch Bezel Replacement
  Rear Side Door Window Switch Bezel Replacement
  Front Side Door Pull Handle Cover Replacement
  Rear Side Door Pull Handle Cover Replacement
  Front Side Door Trim Replacement
  Front Side Door Water Deflector Replacement
  Rear Side Door Water Deflector Replacement
  Front Side Door Sill Trim Plate Replacement
  Rear Side Door Sill Trim Plate Replacement
  Roof Rail Front Assist Handle Replacement
  Roof Rail Rear Assist Handle Replacement
  Sunshade Replacement
  Sunshade Support Replacement
  Visor Retainer Replacement
  Visor Retainer Bolt Cover Replacement
  Windscreen Garnish Moulding Replacement
  Centre Pillar Upper Garnish Moulding Replacement
  Centre Pillar Lower Garnish Moulding Replacement
  Quarterlight Garnish Moulding Replacement
  Body Side Trim Panel Replacement - Left Side
  Body Side Trim Panel Replacement - Right Side
  Rear Compartment Floor Stowage Compartment Replacement
  Rear Side Door Trim Replacement
  Tailgate Trim Finish Panel Replacement
  Tailgate Trim Finish Access Hole Cover Replacement
  Rear Number Plate Access Hole Cover Replacement
  Tailgate Upper Trim Finish Panel Replacement
  Tailgate Lower Trim Finish Panel Replacement
  Rear Compartment Sill Trim Plate Replacement
  Cargo Tie Down Hook Replacement
  Convenience Net Replacement
  Cargo Net Replacement
  Tailgate Inside Pull Handle Replacement
 Special Tools and Equipment
  Special Tools
 4. Body Repair
 Bolted Exterior Body Panels and Closures
 Specifications
  Fastener Tightening Specifications
 Diagnostic Information and Procedures
  DTC B3006
  Symptoms - Bolted Exterior Body Panels and Closures
  Bonnet Ajar Indicator/Message Malfunction
 Repair Instructions
  Front Wing Front Lower Bracket Replacement
  Bonnet Primary Catch Release Cable Replacement
  Rear Side Door Check Replacement
  Front Side Door Adjustment
  Front Side Door Replacement
  Rear Side Door Adjustment
  Rear Side Door Replacement
  Front Fender Replacement
  Front Wing Shipping Cover Replacement
  Liftgate Adjustment
  Liftgate Replacement
  Front Side Door Wiring Harness Replacement
  Liftgate Wiring Harness Replacement
  Tailgate Jumper Wiring Harness Replacement
  Rear Side Door Wiring Harness Replacement
  Bonnet Primary Catch Release Cable Handle Replacement
  Front Side Door Upper Hinge and Lower Hinge Replacement
  Hood Hinge Replacement
  Tailgate Hinge Replacement
  Rear Side Door Upper Hinge and Lower Hinge Replacement
  Bonnet Adjustment
  Hood Replacement
  Front Wing Insulator Replacement
  Headlight Mount Panel Bracket Replacement
  Headlight and Front Bumper Fascia Mount Panel Replacement
  Bonnet Insulator Replacement
  Bonnet Primary and Secondary Catch Replacement
  Front Side Door Check Replacement
  Fuel Tank Filler Door Replacement
  Fuel Tank Filler Pipe Housing Replacement
  Bonnet Hold-Open Rod Replacement
  Bonnet Front Seal Replacement
  Bonnet Rear Weatherstrip Replacement
  Liftgate Strut Replacement
  Front or Rear Side Door Lower Weatherstrip Replacement
  Front Side Door Weatherstrip Replacement - Door Side
  Front Side Door Weatherstrip Replacement - Body Side
  Liftgate Weatherstrip Replacement
  Rear Side Door Weatherstrip Replacement - Door Side
  Rear Side Door Weatherstrip Replacement - Body Side
 Description and Operation
  Bonnet Ajar Indicator Description and Operation
 Bumpers and Fascias
 Specifications
  Fastener Tightening Specifications
 Repair Instructions
  Front Bumper Energy Absorber Replacement
  Front Bumper Energy Absorber Bracket Replacement
  Front Bumper Impact Bar Replacement
  Radiator Opening Upper Cover Replacement
  Front Bumper Fascia Removal and Installation
  Front Bumper Fascia Guide Replacement
  Front Bumper Lower Fascia Replacement
  Front Bumper Upper Fascia Replacement
  Front Bumper Fascia Upper Support Replacement
  Front Bumper Fascia Lower Stiffener Replacement
  Front Bumper Fascia Air Deflector Replacement
  Front Bumper Fascia Skid Plate Replacement
  Rear Bumper Fascia Lower Skid Plate Replacement
  Rear Bumper Fascia Removal and Installation
  Rear Bumper Fascia Guide Replacement
  Rear Bumper Fascia Inner Guide Replacement
  Rear Bumper Fascia Outer Guide Replacement
  Rear Bumper Upper Fascia Replacement
  Rear Bumper Lower Fascia Replacement
  Rear Bumper Energy Absorber Replacement
  Rear Bumper Impact Bar Replacement
  Rear Bumper Step Pad Replacement
  Rear Bumper Reflector Replacement
 Special Tools and Equipment
  Special Tools
 Collision Repair
 Specifications
  Dimensions - Body
 Visual Identification
  Structure Identification
 Repair Instructions
  Overlap/Backing Plate Sectioning - Welding
  Front Bumper Impact Bar Replacement
  Headlight Mount Panel Replacement — Welding
  Headlight Mount Panel Replacement — Brazing
  Headlight Mount Panel Outer Bracket Replacement — Brazing
  Headlight Mount Panel Outer Bracket Replacement — Welding
  Front End Upper Tie Bar Support Sectioning — MAG Welding
  Front End Upper Tie Bar Support Sectioning — MIG Brazing
  Front End Upper Tie Bar Replacement — Welding
  Front End Upper Tie Bar Replacement — Brazing
  Front Wheelhouse Front Panel Replacement — Welding
  Front Wheelhouse Front Panel Replacement — Brazing
  Front Wheelhouse Panel Replacement — Welding
  Front Wheelhouse Panel Replacement — Brazing
  Front Wheelhouse Panel Rear Reinforcement Replacement — Welding
  Front Wheelhouse Panel Rear Reinforcement Replacement — Brazing
  Front Compartment Upper Side Rail Replacement — Welding
  Front Compartment Upper Side Rail Replacement — Brazing
  Front Compartment Side Rail Sectioning — Brazing
  Front Compartment Side Rail Sectioning — Welding
  Body Hinge Pillar Outer Panel Sectioning — Welding
  Body Hinge Pillar Outer Panel Sectioning — Brazing
  Roof Front Header Panel Replacement — Brazing
  Roof Front Header Panel Replacement — Welding
  Roof Rear Inner Panel Replacement — Welding
  Roof Rear Inner Panel Replacement — Brazing
  Sill Inner Panel Replacement — Welding
  Sill Inner Panel Replacement — Brazing
  Body Lock Pillar Upper Reinforcement Replacement — Welding
  Body Lock Pillar Upper Reinforcement Replacement — Brazing
  Sill Outer Panel Reinforcement Replacement — Welding
  Sill Outer Panel Reinforcement Replacement — Brazing
  Sill Outer Panel Sectioning — Welding
  Sill Outer Panel Sectioning — Brazing
  Body Side Inner Panel Sectioning — Welding
  Body Side Inner Panel Sectioning — Brazing
  Body Side Outer Lower Panel Replacement — Welding
  Body Side Outer Lower Panel Replacement — Brazing
  Rear Floor Panel Sectioning — Brazing
  Rear Floor Panel Sectioning — Welding
  Rear Wheelhouse Panel Replacement — Welding
  Rear Wheelhouse Panel Replacement — Brazing
  Quarter Outer Panel Sectioning — Welding
  Quarter Outer Panel Sectioning — Brazing
  Floor Panel Number 5 Cross Bar Replacement — Welding
  Floor Panel Number 5 Cross Bar Replacement — Brazing
  Floor Panel Number 6 Cross Bar Replacement — Welding
  Floor Panel Number 6 Cross Bar Replacement — Brazing
  Underbody Rear Side Rail Sectioning — Welding
  Underbody Rear Side Rail Sectioning — Brazing
  Rear Bumper Fascia Bracket Replacement
  Rear Bumper Impact Bar Stud Plate Replacement — Welding
  Rear Bumper Impact Bar Stud Plate Replacement — Brazing
  Body Hinge Pillar Reinforcement Replacement — Welding
  Body Hinge Pillar Reinforcement Replacement — Brazing
  Centre Pillar Inner Panel Replacement — Welding
  Centre Pillar Inner Panel Replacement — Brazing
  Centre Pillar Outer Panel Reinforcement Replacement — Welding
  Centre Pillar Outer Panel Reinforcement Replacement — Brazing
  Centre Pillar Sectioning - Outer — Welding
  Centre Pillar Sectioning - Outer — Brazing
  Roof Panel Replacement — Brazing
  Roof Panel Replacement — Welding
  Rear End Lower Panel Reinforcement Replacement — Welding
  Rear End Lower Panel Reinforcement Replacement — Brazing
  Rear End Panel Replacement — Welding
  Rear End Panel Replacement — Brazing
  Tail Light Mount Panel Replacement — Welding
  Tail Light Mount Panel Replacement — Brazing
 Description and Operation
  Dual Phase Steel
  High Strength Low Alloy Steel
  Mild Steel
  Ultra High Strength Dual Phase Steel
 Special Tools and Equipment
  Special Tools
 Frame and Underbody
 Specifications
  Fastener Tightening Specifications
 Repair Instructions
  Engine Shield Replacement
  Front Compartment Insulator Replacement
  Front Compartment Splash Shield Replacement
  Drive train and Front Suspension Frame Replacement
  Spare Wheel and Carrier Replacement
  Spare Wheel Carrier Hook Replacement
  Drivetrain and Front Suspension Frame Insulator Replacement
  Front Wheel housing Liner Replacement
  Rear Wheel housing Panel Liner Replacement
 Special Tools and Equipment
  Special Tools
 Paint and Coatings
 Introduction
  Basecoat/Clearcoat Paint Systems
  Anti-Corrosion Treatment and Repair - Base
 Repair Instructions
  Clearcoat Repair without Repainting
  Environmental Fallout (Acid Rain)
  Paint Gauges
  Clearcoat Thickness
  Rail Dust Damage Repair
 Plastic Panel Information and Repair
 Repair Instructions
  General Plastic Repair
 Introduction
  How to Identify Plastic Parts
  Plastic Identification and Refinishing Systems
 5. Body Systems
 Fixed and Movable Windows
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Moveable Window Schematics
  Defogger Schematics
 Component Locator
  Window Systems Component Views
 Diagnostic Information and Procedures
  DTC B0283
  DTC B316B, B317A, B318A, or B319A
  DTC B3205
  Symptoms - Fixed and Moveable Windows
  Rear Window Defogger Malfunction
  Power Windows Malfunction — All Windows Express Down Only
  Power Windows Malfunction — Driver Window Express Up and Down
 Repair Instructions
  Windscreen Replacement
  Windscreen Upper Reveal Moulding Replacement
  Front Side Door Window Adjustment
  Front Side Door Window Replacement
  Rear Side Door Window Adjustment
  Rear Side Door Window Replacement
  Quarter Window Replacement
  Tailgate Window Replacement
  Front Side Door Stationary Window Replacement
  Rear Side Door Window Front Channel Insulator Replacement
  Rear Side Door Window Rear Channel Insulator Replacement
  Front Side Door Window Switch Replacement - Right Side
  Front Side Door Window and Multifunction Switch Replacement
  Rear Side Door Window Switch Replacement
  Front Side Door Window Regulator Replacement
  Front Side Door Window Regulator Guide Replacement
  Window Motor Programming - Express Function
  Rear Side Door Window Regulator Replacement
  Rear Side Door Window Rear Guide Replacement
  Front Side Door Window Outer Sealing Strip Replacement
  Front Side Door Window Inner Sealing Strip Replacement
  Rear Side Door Window Inner Sealing Strip Replacement
  Rear Side Door Window Outer Sealing Strip Replacement
  Front Side Door Window Weatherstrip Replacement
  Rear Side Door Window Weatherstrip Replacement
  Front Side Door Window Front Channel Replacement
 Description and Operation
  Adhesive Service Kit Description
  Power Windows Description and Operation
  Rear Window Defogger Description and Operation
  Stationary Window Description
 Special Tools and Equipment
  Special Tools
 Horns
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Horn Schematics
 Diagnostic Information and Procedures
  DTC B2750
  Symptoms - Horns
  Horns Malfunction
 Repair Instructions
  Horn Replacement
  Steering Wheel Horn Contact Replacement
 Description and Operation
  Horns System Description and Operation
 Lighting
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Headlights/Daytime Running Lights (DRL) Schematics
  Fog Lamps Schematics
  Exterior Lamps Schematics
  Interior Lights Schematics
  Interior Lights Dimming Schematics
 Diagnostic Information and Procedures
  DTC B096A
  DTC B1395
  DTC B2530
  DTC B2540
  DTC B2545
  DTC B256A
  DTC B2575 or B2699
  DTC B257A
  DTC B257B
  DTC B2580
  DTC B2585 or B3867
  DTC B2610
  DTC B2645
  DTC B2740
  DTC B3445 or B3878
  DTC B3588
  DTC B3596
  DTC B3600
  DTC B3650
  DTC B3806
  DTC B3883
  DTC B3884
  DTC B3948 or B3949
  DTC B3950 or B3951
  DTC C0277 or C0890
  DTC P0504 — MT
  Symptoms - Lighting
  Automatic Light Malfunction
  Reversing Lamps Malfunction - AT
  Reversing Lamps Malfunction - MT
  Cargo Lights Malfunction
  Courtesy Lamps Malfunction
  Interior Lights Malfunction
  Front Fog Lamps Malfunction
  Rear Fog Lamps Malfunction
  Glove Box Illumination Malfunction
  Hazard Lamps Malfunction
  Headlamps Malfunction
  Headlamp Levelling Malfunction
  Interior Backlighting Malfunction
  Lights On Indicator Malfunction
  Park, License, and/or Tail Lamps Malfunction
  Reading Lamps Malfunction
  Stop Lamps Malfunction
  Sunshade Illumination Malfunction
  Indicator Lamps and/or Indicators Malfunction
 Repair Instructions
  Brake Pedal Position Sensor Calibration
  Brake Pedal Position Sensor Replacement — Left Hand Drive
  Headlight Switch Replacement
  Hazard Warning Switch Replacement
  Headlamp Automatic Control Ambient Light Sensor Replacement
  Reading Lamp Bulb Replacement
  Reading Lamp Replacement
  Dome and Reading Lamp Lens Replacement
  Dome Lamp Bezel Replacement — Front
  Dome Lamp Bezel Replacement — Rear
  Instrument Panel Compartment Lamp Replacement
  Instrument Panel Compartment Light Bulb Replacement
  Interior Lamp Replacement
  Interior Light Bulb Replacement
  Headlamp Replacement
  Headlamp Bulb Replacement
  Headlamp Bracket Replacement
  Headlamp Aiming
  Front Fog Lamp Replacement
  Front Fog Lamp Bulb Replacement
  Rear Fog Light Bulb Replacement
  Fog Lamp Aligning
  Front Side Indicator Lamp Replacement
  Front Side Indicator Lamp Bulb Replacement
  High Mount Brake lamp Replacement
  Cargo Centre Courtesy Lamp Bulb Replacement
  Reverse Lamp Replacement
  Reverse Lamp Bulb Replacement
  Reversing and Rear Fog Light Replacement
  Forward Lamp Wiring Harness Replacement
  Rear Number plate Lamp Replacement
  Rear Number Plate Light Bulb Replacement
  Rear Number Plate Light Wiring Harness Replacement
  Tail Lamp Replacement
  Tail Lamp Bulb Replacement
  Stop and Tail Light Bulb Replacement
  Rear Direction Indicator Light Bulb Replacement
  Rear Compartment Courtesy Lamp Replacement
 Description and Operation
  Exterior Lighting Systems Description and Operation
  Interior Lighting Systems Description and Operation
 Mirrors
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Inside Rearview Mirror Schematics
  Outside Rearview Mirror Schematics
 Diagnostic Information and Procedures
  Symptoms - Mirrors
  Heated Mirrors Malfunction
  Automatic Day-Night Mirrors Malfunction
  Power Mirror Folding Malfunction
  Power Mirror Malfunction
 Repair Instructions
  Outside Rearview Mirror Replacement
  Outside Rearview Mirror Bracket Cover Replacement
  Outside Rearview Mirror Remote Control and Multifunction Switch Replacement
  Outside Rearview Mirror Inner Actuator Replacement
  Outside Rearview Mirror Glass Replacement
  Outside Rearview Mirror Housing Replacement
  Inside Rearview Mirror Replacement
 Description and Operation
  Automatic Day-Night Mirror Description and Operation
  Outside Mirror Description and Operation
 Vehicle Access
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Door Lock/Indicator Schematics
  Release Systems Schematics
 Diagnostic Information and Procedures
  DTC B1474
  DTC B1534 or B1535
  DTC B250B
  DTC B2516
  DTC B251A-B251F
  DTC B252A or B252B
  DTC B297B or B297C
  DTC B3125, B3130, or B3135
  DTC B3140 or B3150
  DTC B3155
  DTC B3265
  DTC B3618
  DTC B3849
  Symptoms - Vehicle Access
  Fuel Filler Door Release Malfunction
  Liftgate Release Malfunction
  Tailgate Ajar Indicator Malfunction
  Door Ajar Indicator Malfunction
  Power Door Catch System Malfunction
  Power Door Locks Malfunction
 Repair Instructions
  Front Side Door Inside Handle Cable Replacement
  Rear Side Door Inside Handle Cable Replacement
  Front Side Door Outside Handle Replacement
  Front Side Door Outside Handle Bracket Replacement
  Rear Side Door Outside Handle Bracket Replacement
  Liftgate Catch Replacement
  Rear Side Door Outside Handle Replacement
  Front Side Door Latch Replacement
  Rear Side Door Latch Replacement
  Front Side Door Locking Rod Replacement
  Front Side Door Lock Cylinder Rod Replacement
  Front Side Door Outside Handle Rod Adjustment
  Rear Side Door Locking Rod Replacement
  Rear Side Door Outside Handle Rod Adjustment
  Rear Side Door Outside Handle Rod Replacement
  Front Side Door Lock Striker Replacement
  Liftgate Catch Striker Replacement
  Rear Side Door Lock Striker Replacement
  Tailgate Release Switch Replacement
  Door Lock Switch Replacement
 Description and Operation
  Door Ajar Indicator Description and Operation
  Fuel Fill Door Description and Operation
  Tailgate Ajar Indicator Description and Operation
  Power Door Catch Description and Operation
  Power Door Locks Description and Operation
  Rear Hatch/Gate Description and Operation
 Wipers and Washers
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Wiper/Washer Schematics
 Diagnostic Information and Procedures
  DTC B370A
  DTC B370B
  DTC B3715 or B3875
  DTC B3811
  DTC B3873
  Symptoms - Wiper/Washer Systems
  Windscreen Wiper System Malfunction
  Washer Malfunction
  Rain Sensor Malfunction
  Rear Wiper System Malfunction
 Repair Instructions
  Windscreen Wiper and Washer Switch Replacement
  Windscreen Washer Nozzle Hose Replacement
  Windscreen Washer Nozzle Replacement
  Rear Window Washer Nozzle Replacement
  Windscreen Washer Solvent Container Filler Tube Replacement
  Windscreen Washer Solvent Container Grommet Replacement
  Windscreen Washer Solvent Container Replacement
  Windscreen Washer Pump Replacement
  Windscreen Washer Pump Seal Replacement
  Dash Upper Extension Panel Opening Cover Replacement
  Air Inlet Grille Panel Replacement
  Windscreen Wiper Arm Replacement
  Rear Window Wiper Arm Replacement
  Windscreen Wiper Blade Replacement — Complete Assembly
  Rear Window Wiper Blade Replacement
  Windscreen Wiper Motor Replacement
  Rear Window Wiper Motor Replacement
  Windscreen Wiper Transmission Replacement — Left Hand Drive
  Windscreen Outside Moisture Sensor Cover Replacement
  Windscreen Outside Moisture Sensor Replacement
  Wiper Blade Element Cleaning
  Windshield Wiper Arm Adjustment
 Description and Operation
  Wiper/Washer System Description and Operation
 6. Brakes
 Antilock Brake System
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Antilock Brake System Schematics
 Diagnostic Information and Procedures
  DTC B2745
  DTC C0000
  DTC C0035, C0040, C0045, or C0050
  DTC C0110
  DTC C0131
  DTC C0161
  DTC C0186, C0196, or C0287
  DTC C0280
  DTC C0710
  DTC P0856
  Symptoms - Antilock Brake System
  ABS Indicator Malfunction
  Traction Control/Stability Control Indicator Malfunction
 Repair Instructions
  Antilock Brake System Automated Bleed
  Steering Angle Sensor Replacement
  Steering Angle Sensor Centring
  Electronic Brake Control Module Replacement
  Brake Pressure Modulator Valve Replacement
  Brake Pressure Modulator Valve Pressure Sensor Calibration
  Brake Pressure Modulator Valve Bracket Replacement
  Front Wheel Speed Sensor Replacement
  Rear Wheel Speed Sensor Replacement - Disc Brake
  Vehicle Yaw Sensor Learn
  Vehicle Yaw Sensor Replacement
 Description and Operation
  ABS Description and Operation
 Special Tools and Equipment
  Special Tools
 Disc Brakes
 Specifications
  Fastener Tightening Specifications
  Disc Brake Component Specifications
  Adhesives, Fluids, Lubricants, and Sealers
 Diagnostic Information and Procedures
  Brake Disc Thickness Measurement
  Brake Disc Thickness Variation Measurement
  Brake Disc Surface and Wear Inspection
  Brake Disc Assembled Lateral Runout Measurement
  Brake Pad Inspection
  Brake Calliper Inspection
  Front Disc Brake Mounting and Hardware Inspection
  Rear Disc Brake Mounting and Hardware Inspection
 Repair Instructions
  Front Disc Brake Pads Replacement
  Rear Disc Brake Pads Replacement
  Brake Pad and Rotor Burnishing
  Front Brake Calliper Replacement
  Rear Brake Caliper Replacement — with Dampener
  Front Brake Calliper Overhaul
  Front Brake Calliper Hardware Replacement
  Rear Brake Calliper Hardware Replacement
  Front Brake Caliper Bracket Replacement — 16 inch Brake System
  Rear Brake Calliper Bracket Replacement
  Front Brake Disc Replacement
  Rear Brake Rotor Replacement
  Front Brake Shield Replacement
  Rear Brake Shield Replacement
  Brake Disc Assembled Lateral Runout Correction
  Brake Rotor Assembled Lateral Runout Correction - Indexing
  Brake Rotor Assembled Lateral Runout Correction - Correction Plates
  Brake Rotor Assembled Lateral Runout Correction - On Vehicle Lathe
  Brake Disc Refinishing
 Description and Operation
  Disc Brake System Description and Operation
 Special Tools and Equipment
  Special Tools
 Hydraulic Brakes
 Specifications
  Fastener Tightening Specifications
  Brake Component Specifications
  Adhesives, Fluids, Lubricants, and Sealers
 Schematic and Routing Diagrams
  Hydraulic Brake Schematics
 Diagnostic Information and Procedures
  DTC C0267
  DTC C1100
  Symptoms - Hydraulic Brakes
  Brake Booster Pump Motor Malfunction
  Brake Warning Indicator Malfunction - With Antilock Brake System
  Brake Pulsation
  Brake System Noise
  Braking Action Uneven - Pulls to One Side
  Braking Action Uneven - Front to Rear
  Brake Pedal Excessive Travel
  Brake Pedal Excessive Effort
  Brakes Drag
  Brake System Slow Release
  Brake Fluid Loss
  Disc Brake System Diagnosis
  Hydraulic Brake System Diagnosis
  Brake Assist System Diagnosis
  Brake System Vehicle Road Test
  Brake Pedal Travel Measurement and Inspection
  Brake System Vacuum Source Test
  Brake System External Leak Inspection
  Brake System Internal Leak Test
  Hydraulic Brake Component Operation Visual Inspection
  Brake Pipe and Hose Inspection
  Brake Pedal Pushrod Inspection
 Repair Instructions
  Master Cylinder Reservoir Filling
  Master Cylinder Reservoir Replacement
  Master Cylinder Replacement — Left Hand Drive
  Master Cylinder Replacement — Right Hand Drive
  Master Cylinder Bench Bleeding
  Brake Fluid Level Indicator Switch Replacement
  Brake, Accelerator, and Clutch Pedal Replacement — Left Hand Drive
  Brake, Accelerator, and Clutch Pedal Replacement — Right Hand Drive
  Brake Pipe Replacement
  Front Brake Hose Replacement
  Rear Brake Hose Replacement — Disc Brake
  Hydraulic Brake System Bleeding
  Power Brake Booster Vacuum Pipe Replacement — Left Hand Drive
  Power Brake Servo Vacuum Pipe Replacement — Left Hand Drive with Electric Pump
  Power Brake Booster Vacuum Pipe Replacement — Right Hand Drive
  Power Brake Booster Replacement — Left Hand Drive
  Power Brake Booster Replacement — Right Hand Drive
  Servo Unit Pump Replacement
 Description and Operation
  Brake Assist System Description and Operation
  Brake Booster Vacuum Assist Description and Operation
  Brake Fluid and Brake Fluid Handling
  Brake Warning System Description and Operation - With Antilock Brake System
  Hydraulic Brake System Description and Operation
 Special Tools and Equipment
  Special Tools
 Park Brake
 Specifications
  Fastener Tightening Specifications
 Diagnostic Information and Procedures
  Symptoms - Park Brake
  Park Brake Will Not Hold or Release
  Park Brake System Diagnosis
 Repair Instructions
  Handbrake Lever Replacement
  Parking Brake Lever Boot Replacement
  Handbrake Indicator Switch Replacement
  Handbrake Cable Replacement
  Parking Brake Adjustment — Conventional Parking Brake
 Description and Operation
  Park Brake System Description and Operation
 7. Diagnostic Overview, Starting Point, and Programming
 Programming and Setup
 Diagnostic Information and Procedures
  Control Module References
 Repair Instructions
  Body Control Module Programming and Setup
  Control Solenoid Valve and Transmission Control Module Assembly Programming and Setup — 6T30/6T40/6T45/6T50
  Electronic Brake Control Module Programming and Setup
  Engine Control Module Programming and Setup — LNP
  Fuel Pump Flow Control Module Programming and Setup
  Heated Seat Control Module Programming and Setup
  HVAC System Control Module Programming and Setup
  Inflatable Restraint Sensing and Diagnostic Module Programming and Setup
  Instrument Cluster Programming and Setup
  Keyless Entry Control Module Programming and Setup
  Mobile Telephone Control Module Programming and Setup
  Multifunction Chime Alarm Programming and Setup
  Multimedia Player Interface Module Programming and Setup
  Object Alarm Module Programming and Setup
  Power Steering Control Module Programming and Setup
  Radio Control Programming and Setup
  Radio Programming and Setup
  Remote Control Door Lock Receiver Programming and Setup
  Service Programming System (SPS)
  Steering Column Lock Control Module Programming and Setup
  Sunroof Control Module Programming and Setup
  Theft Deterrent Module Programming and Setup
  Window Regulator Motor Programming and Setup
 Special Tools and Equipment
  Special Tools
 Vehicle Diagnostic Information
 Specifications
  Body Control Module Scan Tool Information
  Multifunction Chime Alarm Scan Tool Information
  Driver Seat and Passenger Seat Heater Control Module Scan Tool Information
  Electronic Brake Control Module Scan Tool Information
  Engine Control Module Scan Tool Information — LNP
  Fuel Pump Flow Control Module Scan Tool Information
  Heating, Ventilation and Air Conditioning Control Module Scan Tool Information
  Inflatable Restraint Sensing and Diagnostic Module Scan Tool Information
  Instrument Cluster Scan Tool Information
  Keyless Entry Control Module Scan Tool Information
  Multimedia Player Interface Module Scan Tool Information
  Object Alarm Module Scan Tool Information
  Power Steering Control Module Scan Tool Information
  Radio Scan Tool Information
  Steering Column Lock Control Module Scan Tool Information
  Transmission Control Module Scan Tool Information — 6T30/6T40/6T45/6T50
 Diagnostic Information and Procedures
  Strategy Based Diagnosis
  Diagnostic Procedure Instructions
  Diagnostic System Check Instructions
  Diagnostic Starting Point - Vehicle
  Diagnostic System Check - Vehicle
  Powertrain Diagnostic Trouble Code (DTC) Type Definitions
  Diagnostic Trouble Code (DTC) List - Vehicle
  Symptoms - Vehicle
  Engine Does Not Crank
  Engine Cranks But Does Not Run
  Inspection/Maintenance System Check
  Diagnostic Repair Verification
 8. Driveline/Axle
 Wheel Drive Shafts
 Specifications
  Fastener Tightening Specifications
 Diagnostic Information and Procedures
  Symptoms - Wheel Drive Shafts
  Click Noise In Turns
  Clunk When Accelerating from Freewheel
  Clunk Noise When Accelerating During Turns
  Shudder or Vibration During Acceleration
 Repair Instructions
  Front Wheel Drive Intermediate Shaft Replacement
  Front Wheel Drive Intermediate Shaft Bracket Replacement
  Front Wheel Drive Intermediate Shaft Bearing Replacement
  Front Wheel Drive Shaft Replacement - Left Side
  Front Wheel Drive Shaft Replacement - Right Side
  Front Wheel Drive Shaft Inner Joint and Boot Replacement — with Tripod Joint
  Front Wheel Drive Shaft Outer Joint and Boot Replacement
 Description and Operation
  Wheel Drive Shafts Description and Operation
 Special Tools and Equipment
  Special Tools
 9. Driver Information and Entertainment
 Mobile, Entertainment, and Navigation
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Radio/Navigation System Schematics
 Diagnostic Information and Procedures
  DTC B1020
  DTC B1025, B1035, B1045, or B1055
  DTC B125A
  DTC B1271
  DTC B1278 or B1279
  DTC B2462
  Symptoms - Entertainment
  Auxiliary Audio Input Malfunction — Without SD Card Reader
  Auxiliary Audio Input Malfunction — With SD Card Reader
  No Global Positioning System (GPS) Reception
  Radio Poor Reception
  Speaker Replacement Reference
  Speaker Malfunction
  Navigation System Malfunction
 Repair Instructions
  Compact Disc Care and Cleaning
  Radio Replacement
  Audio Disc Player Receptacle Replacement
  Multimedia Player Interface Module Replacement
  Navigation Signal Splitter Replacement
  Navigation Signal Splitter Bracket Replacement
  Mobile Telephone Control Module Replacement
  Radio Antenna Base Replacement
  Radio Aerial Replacement
  Radio and Telephone Control Switch Replacement
  Radio Front Side Door Upper Speaker Replacement
  USB Receptacle Replacement
  Radio Front Side Door Speaker Replacement
  Radio Control Switch Replacement
  Radio Control Switch Replacement - Steering Wheel
  Radio Rear Side Door Speaker Replacement
 Description and Operation
  Navigation System Description and Operation
  Radio/Audio System Description and Operation
 Special Tools and Equipment
  Special Tools
 Displays and Gauges
 Specifications
  Fastener Tightening Specifications
  Ambient Air Temperature Sensor Resistance
 Schematic and Routing Diagrams
  Instrument Cluster Schematics
  Driver Information System Schematics
  Audible Warnings Schematics
 Diagnostic Information and Procedures
  DTC B0158
  DTC B0550
  DTC B3567
  DTC P0461-P0464
  DTC P0520-P0523
  Symptoms - Displays and Gauges
  Charge Indicator Malfunction
  Chime Malfunction
  Driver Information Centre Switch Malfunction
  Engine Oil Pressure Indicator Malfunction
  Fuel Gauge Malfunction
  Instrument Cluster Gauges Malfunction
  Outside Air Temperature Display Malfunction
  Speedometer and/or Odometer Malfunction
 Repair Instructions
  Driver Information Display Replacement — UDK
  Driver Information Display Replacement — UFD
  Instrument Cluster Replacement
 Description and Operation
  Audible Warnings Description and Operation
  Compass Calibration and Magnetic Variance — without OnStar Only
  Driver Information Centre (DIC) Description and Operation
  Indicator/Warning Message Description and Operation
  Instrument Cluster Description and Operation
 Secondary and Configurable Customer Controls
 Schematic and Routing Diagrams
  Steering Wheel Secondary/Configurable Control Schematics
 Diagnostic Information and Procedures
  DTC B1405
  DTC B1529
  DTC B3622
  Symptoms - Secondary and Configurable Customer Controls
  Steering Wheel Controls Malfunction
 Description and Operation
  Steering Wheel Controls Description and Operation
 10. Engine
 Cruise Control
 Schematic and Routing Diagrams
  Cruise Control Schematics
 Diagnostic Information and Procedures
  DTC B3794
  DTC P0564
  DTC P0571
  DTC P0703
  Symptoms - Cruise Control
  Cruise Control Indicator Malfunction
  Cruise Control Malfunction
 Repair Instructions
  Cruise Control Switch Replacement
 Description and Operation
  Cruise Control Description and Operation
 Engine Controls/Fuel - 1.6L (LDE LED LFJ LGE LLU LXV) or 1.8L (2H0 LFH LUW LWE)
 Specifications
  Temperature Versus Resistance - ECT
  Temperature Versus Resistance - IAT
  Altitude Versus Barometric Pressure
  Ignition System Specifications
  Fastener Tightening Specifications — LDE, LXV, LUW, 2H0
 Schematic and Routing Diagrams
  Engine Controls Schematics
 Diagnostic Information and Procedures
  DTC P000A, P000B, P0011, or P0014
  DTC P0010, P0013, or P2088-P2091
  DTC P0016 or P0017
  DTC P0030-P0032, or P0135
  DTC P0036, P0037, P0038, or P0141
  DTC P0068, P0121, or P0221
  DTC P0106, P0107, or P0108
  DTC P0112, P0113, or P0114
  DTC P0117, P0118, or P0119
  DTC P0122, P0123, P0222, or P0223
  DTC P0130-P0134 or P2A00
  DTC P0136
  DTC P0137-P0140, P2270, P2271, or P2A01
  DTC P0171 or P2096
  DTC P0172 or P2097
  DTC P0201, P0202, P0203, P0204, P0261, P0262, P0264, P0265, P0267, P0268, P0270, or P0271
  DTC P0300-P0304 or P0313
  DTC P0318
  DTC P0325 or P0326
  DTC P0335 or P0336
  DTC P0340, P0341, P0365, or P0366
  DTC P0420
  DTC P0443, P0458, or P0459
  DTC P0601-P0607, P061A, P061B, P061C, or P2610
  DTC P0610
  DTC P0628 or P0629
  DTC P0630
  DTC P0642, P0643, P0652, or P0653
  DTC P0650
  DTC P0661 or P0662
  DTC P0686-P0689 or P068B
  DTC P0700
  DTC P1336
  DTC P1390-P1393 or P1395-P1398
  DTC P2072
  DTC P2100, P2101, P2108, P2119, or P2176
  DTC P2122, P2123, P2127, P2128, or P2138
  DTC P2297
  DTC P2544
  Symptoms - Engine Controls
  Poor Fuel Fill Quality
  Malfunction Indicator Lamp (MIL) Diagnosis
  Engine Cranks But Does Not Run
  Fuel System Diagnosis
  Fuel Injector Diagnosis — Scan Tool
  Fuel Injector Diagnosis — Special Tool
  Fuel Injector Circuit Diagnosis
  Alcohol/Contaminants-in-Fuel Diagnosis
  Ignition Relay Diagnosis
  Electronic Ignition System Diagnosis
  Fuel Pressure Measurement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
 Repair Instructions
  Engine Control Module Replacement
  Throttle/Idle Learn
  Inlet Air Temperature Sensor Replacement
  Mass Airflow Sensor Replacement
  Manifold Absolute Pressure Sensor Replacement — 1.8L 2H0 and LUW
  Engine Coolant Temperature Sensor Replacement - Radiator Side
  Engine Coolant Temperature Sensor Replacement - Thermostat Side — 1.6L LDE, LXV, and 1.8L 2H0
  Heated Oxygen Sensor Replacement - Sensor 1 — LDE, LXV, LUW, 2H0
  Heated Oxygen Sensor Replacement - Sensor 2
  Engine Oil Pressure Indicator Switch Replacement
  Accelerator Pedal Position Sensor Replacement
  Throttle Body Assembly Replacement — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Throttle Body Inspection and Cleaning — 1.6L LDE, LXV, 1.8L 2H0, and LUW
  Fuel Pressure Relief
  Plastic Collar Quick Connect Fitting Service
  Fuel Tank Draining
  Fuel Tank Replacement
  Fuel Tank Vent Pipe Replacement
  Fuel Tank Filler Pipe Replacement
  Fuel Feed Pipe Replacement
  Fuel Tank Fuel Pump Module Replacement
  Fuel System Cleaning
  Fuel Injector Replacement
  Evaporative Emission Canister Replacement
  Ignition Coil Replacement
  Spark Plug Inspection
  Spark Plug Replacement
  Crankshaft Position Sensor Replacement
  Camshaft Position Sensor Replacement — LDE, LXV, LUW, 2H0 and LFH
  Knock Sensor Replacement — LDE, LXV, LUW, 2H0 and LFH
  Air Cleaner Inlet Duct Replacement
  Air Cleaner Outlet Duct Replacement
  Air Cleaner Element Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
  Air Cleaner Assembly Replacement — LDE, LXV, LUW, 2H0 and LFH
 Description and Operation
  Engine Control Module Description
  Fuel System Description
  Throttle Actuator Control (TAC) System Description
  Camshaft Actuator System Description
  Evaporative Emission Control System Description
  Electronic Ignition System Description
  Knock Sensor System Description
  Air Inlet System Description
 Special Tools and Equipment
  Special Tools
 Engine Controls/Fuel - 2.0L (LNP) or 2.2L (LNQ) Diesel
 Specifications
  Fastener Tightening Specifications
  Altitude Versus Barometric Pressure
  Temperature Versus Resistance — ECT and IAT Sensor
 Schematic and Routing Diagrams
  Engine Controls Schematics
 Diagnostic Information and Procedures
  DTC P0002-P0004 — LNP or LNQ
  DTC P0011 — LNP or LNQ
  DTC P0016 — LNP or LNQ
  DTC P0030-P0032 — LNP or LNQ
  DTC P003A — LNP or LNQ
  DTC P0045, P0047, or P0048 — LNP or LNQ
  DTC P0069 — LNP or LNQ
  DTC P0087 or P0088 — LNP or LNQ
  DTC P0090, P0091, or P0092 — LNP or LNQ
  DTC P0093 — LNP or LNQ
  DTC P0096, P0097, P0098, or P0099 — LNP or LNQ
  DTC P0101, P0102, or P0103 — LNP or LNQ
  DTC P0107 or P0108 — LNP or LNQ
  DTC P0111-P0113 — LNP or LNQ
  DTC P0116-P0119 — LNP or LNQ
  DTC P0181, P0182, or P0183 — LNP or LNQ
  DTC P0190, P0191, P0192, or P0193 — LNP or LNQ
  DTC P0201, P0202, P0203, or P0204 — LNP or LNQ
  DTC P0219 — LNP or LNQ
  DTC P0253 or P0254 — LNP or LNQ
  DTC P0263, P0266, P0269, or P0272 — LNP or LNQ
  DTC P029C, P02A0, P02A4, or P02A8 — LNP or LNQ
  DTC P02CC-P02D3 — LNP or LNQ
  DTC P02E0-P02E3, P02E8, P02E9, P02EB, or P122B — LNP or LNQ
  DTC P0326 or P0331
  DTC P0335 — LNP or LNQ
  DTC P0336 or P0339 — LNP or LNQ
  DTC P0340 or P0341 — LNP or LNQ
  DTC P0344 — LNP or LNQ
  DTC P037E or P037F — LNP or LNQ
  DTC P0383 or P0384 — LNP or LNQ
  DTC P0400-P0402 — LNP or LNQ
  DTC P0404-P0406 — LNP or LNQ
  DTC P049D — LNP or LNQ
  DTC P0524 — LNP or LNQ
  DTC P0545 or P0546 — LNP or LNQ
  DTC P0604 — LNP or LNQ
  DTC P0606 — LNP or LNQ
  DTC P0627 or P0628 — LNP or LNQ
  DTC P062B — LNP or LNQ
  DTC P0641 — LNP or LNQ
  DTC P064C — LNP or LNQ
  DTC P064D — LNP or LNQ
  DTC P0650 — LNP or LNQ
  DTC P0651 — LNP or LNQ
  DTC P066A — LNP or LNQ
  DTC P0670 — LNP or LNQ
  DTC P0671, P0672, P0673, or P0674 — LNP or LNQ
  DTC P0689, P068A, P068B, or P0690 — LNP or LNQ
  DTC P0697 — LNP or LNQ
  DTC P06B8 — LNP or LNQ
  DTC P1125 — LNP or LNQ
  DTC P1159, P1161, P1168, P1402, or P1407 — LNP or LNQ
  DTC P122C or P122D — LNP or LNQ
  DTC P1248, P1249, P124A, or P124B — LNP or LNQ
  DTC P160E — LNP or LNQ
  DTC P161C — LNP or LNQ
  DTC P16F3 — LNP or LNQ
  DTC P2008-P200A, P2010, P2016, or P2017 — LNP
  DTC P2032 or P2033 — LNP or LNQ
  DTC P2080 — LNP or LNQ
  DTC P2081, P2085, or P242E — LNP or LNQ
  DTC P2122, P2123, P2127, P2128, or P2138 — LNP or LNQ
  DTC P2147, P2148, P2150, or P2151 — LNP or LNQ
  DTC P2195 — LNP or LNQ
  DTC P2228 or P2229 — LNP or LNQ
  DTC P2237 or P2238 — LNP or LNQ
  DTC P2245, P2246, or P2251 — LNP or LNQ
  DTC P2263 — LNP or LNQ
  DTC P2264 — LNP or LNQ
  DTC P2269 — LNP or LNQ
  DTC P228C or P228D — LNP or LNQ
  DTC P2299
  DTC P2428 — LNP or LNQ
  DTC P242B — LNP or LNQ
  DTC P242C or P242D — LNP or LNQ
  DTC P2453-P2455 — LNP or LNQ
  DTC P245A-P245D — LNP or LNQ
  DTC P2463 or P246C — LNP or LNQ
  DTC P2564 or P2565 — LNP or LNQ
  DTC P2687-P2689 — LNP or LNQ
  DTC P268C-P268F — LNP or LNQ
  DTC P2A00 — LNP or LNQ
  Symptoms - Engine Controls
  Malfunction Indicator Lamp (MIL) Diagnosis
  Water-in-Fuel Lamp Diagnosis
  Engine Cranks But Does Not Run
  Fuel Leak Diagnosis
  Fuel Pump Electrical Circuit Diagnosis
  Fuel System Diagnosis
  Ignition Relay Diagnosis
  Fuel Specific Gravity Testing
  Fuel Injector Balance Test with Scan Tool
  Fuel Tank Leak Test
  Contaminants-in-Fuel Diagnosis
 Repair Instructions
  Exhaust Particulate Filter Cleaning
  Fuel Injector Flow Rate Programming
  Engine Control Module Replacement
  Accelerator Pedal Position Sensor Replacement
  Heated Oxygen Sensor Replacement
  Throttle Body Assembly Replacement
  Engine Coolant Temperature Sensor Replacement
  Inlet Air Pressure and Temperature Sensor Replacement
  Mass Airflow Sensor with Inlet Air Temperature Sensor Replacement
  Fuel Pressure Gauge Installation and Removal
  Fuel System Cleaning
  Fuel System Priming
  Camshaft Position Sensor Replacement
  Crankshaft Position Sensor Replacement
  Fuel Tank Draining
  Fuel Tank Filler Pipe Replacement
  Fuel Tank Filler Hose Replacement
  Fuel Tank Replacement
  Fuel Tank Fuel Pump Module Replacement
  Fuel Tank Fuel Pump Module Wiring Harness Replacement
  Plastic Collar Quick Connect Fitting Service
  Fuel Filter Replacement
  Fuel Feed Pipe Replacement
  Fuel Feed Pipe Replacement - Fuel Filter to Fuel Feed Pipe
  Fuel Feed Pipe Replacement - Fuel Tank Fuel Pump to Fuel Filter Housing
  Fuel Return Pipe Replacement
  Fuel Return Pipe Replacement - Fuel Return Pipe to Fuel Pump
  Fuel Injector Replacement
  Fuel Injection Fuel Rail Assembly Replacement
  Fuel Injection Fuel Return Hose Replacement
  Fuel Injection Fuel Feed Pipe Replacement - Fuel Injection Pump to Fuel Rail
  Fuel Injection Fuel Feed Pipe Replacement - Fuel Rail to Fuel Injector
  Fuel Injection Pump Replacement
  Vacuum Pump Assembly Replacement
  Vacuum Pump Hose Replacement
  Vacuum Modulator Replacement
  Inlet Air Tuning Valve Vacuum Control Solenoid Valve Replacement
  Intake Manifold Tuning Valve Vacuum Control Solenoid Valve Hose Replacement
  Exhaust Gas Recirculation Valve Cooler Replacement
  Exhaust Gas Recirculation Valve Replacement
  Exhaust Gas Recirculation Pipe Replacement
  Exhaust Gas Recirculation Vacuum Regulator Solenoid Valve Vacuum Hose Replacement
  Exhaust Gas Recirculation Valve Cooler Bypass Control Solenoid Valve Replacement
  Exhaust Temperature Sensor Replacement - Position 1
  Exhaust Temperature Sensor Replacement - Position 2
  Exhaust Temperature Sensor Replacement - Position 3
  Exhaust Pressure Differential Sensor Replacement
  Glow Plug Controller Replacement
  Glow Plug Replacement
  Glow Plug Controller Bracket Replacement
  Knock Sensor 1 Replacement
  Knock Sensor 2 Replacement
  Air Cleaner Assembly Replacement
  Air Cleaner Replacement
  Inlet Air Duct Replacement
  Rear Inlet Air Duct Replacement
  Air Cleaner Outlet Duct Replacement
 Description and Operation
  Fuel System Description
  Engine Control Module Description
  Turbocharger System Description
  Accelerator Pedal Position System Description
  Exhaust Gas Recirculation (EGR) System Description
  Exhaust Particulate Filter System Description
  Glow Plug System Description
 Special Tools and Equipment
  Special Tools
 Engine Controls/Fuel - 2.2L or 2.4L
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Engine Controls Schematics
 Diagnostic Information and Procedures
  DTC P0121-P0123, P0222, P0223, P16A0-P16A2, or P2135
  DTC P018B-P018D
  DTC P0231, P0232, or P023F
  DTC P025A
  DTC P0506 or P0507
  DTC P0601-P0604, P0606, or P062F — Fuel Pump Control Module
  DTC P0641 or P06A6 — Fuel Pump Control Module
  DTC P1255 or P064A
  DTC P1516, P2101, P2119, or P2176
  DTC P2122, P2123, P2127, P2128, or P2138
  DTC P2534 — Fuel Pump Control Module
  DTC P2635 — Fuel Pump Control Module
  Fuel Pump Electrical Circuit Diagnosis
 Repair Instructions
  Engine Control Module Replacement
  Throttle/Idle Learn
  Engine Coolant Temperature Sensor Replacement
  Mass Airflow Sensor with Inlet Air Temperature Sensor Replacement
  Manifold Absolute Pressure Sensor Replacement
  Heated Oxygen Sensor Replacement - Sensor 1
  Heated Oxygen Sensor Replacement - Sensor 2
  Accelerator Pedal with Position Sensor Assembly Replacement
  Throttle Body Assembly Replacement
  Throttle Body Cleaning
  Fuel Pressure Relief
  Fuel Pressure Gauge Installation and Removal
  Metal Collar Quick Connect Fitting Service
  Plastic Collar Quick Connect Fitting Service
  Fuel Tank Draining
  Fuel Tank Replacement
  Fuel System Cleaning
  Fuel Tank Fuel Pump Module Replacement
  Fuel Pump Flow Control Module Replacement
  Fuel Tank Pressure Sensor Replacement
  Fuel Tank Filler Pipe Replacement
  Fuel Pressure Sensor Replacement
  Fuel Line Replacement - Chassis
  Fuel Feed Intermediate Pipe Replacement
  Fuel Pump Replacement
  Fuel Injection Fuel Rail Assembly Replacement
  Fuel Injection Fuel Rail Fuel Pressure Sensor Replacement
  Fuel Injector Replacement
  Evaporative Emission Canister Purge Solenoid Valve Replacement
  Evaporative Emission Canister Purge Tube Replacement
  Evaporative Emission Canister Vent Solenoid Valve Replacement
  Evaporative Emission Canister Replacement
  Evaporative Emission System Cleaning
  Ignition Coil Replacement
  Spark Plug Replacement
  Spark Plug Inspection
  Crankshaft Position Sensor Replacement
  Camshaft Position Sensor Replacement - Intake
  Camshaft Position Sensor Replacement - Exhaust
  Camshaft Position Actuator Solenoid Valve Replacement
  Knock Sensor Replacement
  Flexible Fuel Sensor Replacement
  Air Cleaner Element Replacement
  Air Cleaner Assembly Replacement
  Air Cleaner Outlet Duct Replacement
  Air Cleaner Inlet Duct and Resonator Replacement
  Air Cleaner Outlet Rear Duct Replacement
  Inlet Air Duct Replacement
 Description and Operation
  Engine Control Module Description
  Throttle Actuator Control (TAC) System Description
 Engine Cooling
 Specifications
  Fastener Tightening Specifications — LDE, LLU, LXV, 2H0, LUW and LFH
  Fastener Tightening Specifications — 2.0L Diesel LNP
  Fastener Tightening Specifications — 2.0L LBN and 2.4L LAF
  Engine Cooling System Specifications — 2.4L LAF
  Engine Cooling System Specifications — 2.0L Diesel LNP
 Schematic and Routing Diagrams
  Engine Cooling Schematics
 Diagnostic Information and Procedures
  DTC P00B3 or P00B4
  DTC P00B7
  DTC P0480, P0481, or P0482 — LNP
  DTC P0480-P0482 or P0691-P0696 — LNP or LNQ
  DTC P0597-P0599
  DTC P0691-P0694 — LDE, LXV or 2H0
  Symptoms - Engine Cooling
  Engine Overheating
  Loss of Coolant
  Thermostat Diagnosis — 2.0L Diesel LNP
  Thermostat Diagnosis — LDE, L2W, LXT, LXV, 2H0, LUW and LFH
  Thermostat Diagnosis — 2.4L LAF
  Engine Fails To Reach Normal Operating Temperature
  Cooling System Leak Testing
 Repair Instructions
  Cooling System Draining and Filling
  Coolant System Flushing
  Flushing
  Radiator Cleaning
  Radiator Surge Tank Replacement
  Radiator Surge Tank Inlet Hose/Pipe Replacement
  Radiator Surge Tank Outlet Hose Replacement — 2.0L Diesel LNP
  Radiator Surge Tank Outlet Hose Replacement — 2.0L LBN and 2.4L LAF
  Radiator Inlet Hose Replacement — LDE, LLU, LXV, 2H0, LUW and LFH
  Radiator Inlet Hose Replacement — 2.0L Diesel LNP
  Radiator Inlet Hose Replacement — LAF
  Radiator Outlet Hose Replacement — 1.8L 2H0
  Radiator Outlet Hose Replacement — 2.0L Diesel LNP
  Radiator Outlet Hose Replacement — LAF
  Radiator Outlet Pipe Replacement
  Engine Coolant Inlet Hose Replacement — 2.0L Diesel LNP
  Radiator Mounting Stud Repair
  Charge Air Cooler Replacement — Diesel and LUJ with MT
  Radiator and Charge Air Cooler Bracket Repair
  Engine Coolant Fan Wiring Harness Replacement — 2.0L Diesel LNP
  Engine Coolant Fan Wiring Harness Replacement — 2.0L LBN and 2.4L LAF
  Radiator Lower Bracket Replacement
  Radiator Upper Bracket Replacement
  Engine Coolant Fan Resistor Mount Repair
  Radiator Vent Valve Replacement
  Charge Air Cooler Inlet Hose Replacement — 2.0L Diesel LNP
  Charge Air Cooler Outlet Hose Replacement — LNP and Automatic Transmission
  Charge Air Cooler Outlet Hose Replacement — LNP and Manual Gearbox
  Throttle Body Heater Inlet Hose Replacement — LDE, LXV, 2H0, LUW and LFH
  Throttle Body Heater Outlet Hose Replacement — 1.8L 2H0
  Engine Oil Cooler Replacement — 2.0L Diesel LNP
  Engine Oil Cooler Replacement — LDE, LXV, LUW, 2H0 and LFH
  Engine Oil Cooler Outlet Hose Replacement — 2.0L Diesel LNP
  Engine Oil Cooler Inlet Pipe Replacement — LDE, LXV, LUW, 2H0 and LFH
  Engine Coolant Fan Replacement — 2.0L Diesel LNP
  Engine Coolant Fan Replacement — LAF with Automatic Transmission
  Engine Coolant Fan Replacement — LAF with Manual Gearbox
  Engine Coolant Fan Replacement — 1.8L 2H0 - Automatic Transmission
  Engine Coolant Fan Replacement — 1.8L 2H0 - Manual Gearbox
  Turbocharger Coolant Feed Pipe Replacement — 2.0L Diesel LNP
  Turbocharger Coolant Return Pipe Replacement — 2.0L Diesel LNP
  Exhaust Gas Recirculation Valve Cooling Feed Hose Replacement
  Exhaust Gas Recirculation Manifold Cooling Return Hose Replacement — 2.0L Diesel LNP
  Thermostat Bypass Hose Replacement
  Water Pump Inlet Hose Replacement
  Engine Coolant Thermostat Housing Replacement — 2.0L LBN and 2.4L LAF
  Engine Coolant Thermostat Housing Replacement — 2.0L Diesel LNP
  Engine Coolant Thermostat Replacement — 2.0L Diesel LNP
  Engine Coolant Thermostat Replacement — 2.0L LBN and 2.4L LAF
  Engine Coolant Thermostat Replacement — 1.6L LDE, LXV, 1.8L LUW, 2H0 and LFH
  Engine Coolant Thermostat Housing Cover Replacement
  Engine Coolant Air Bleed Hose Replacement — 2.0L Diesel LNP
  Water Inlet Replacement
  Engine Water Outlet Adapter Replacement — 2.0L Diesel LNP
  Thermostat Bypass Pipe Replacement
  Water Pump Pulley Replacement — 2.0L Diesel LNP
  Water Pump Pulley Replacement — LDE, LXV, 2H0, LUW and LFH
  Water Pump Sprocket Replacement
  Water Pump Replacement — 2.0L Diesel LNP
  Water Pump Replacement — 2.4L LAF
  Water Pump Replacement — LDE, LXV, 2H0, LUW and LFH
  Radiator Drain Cock Replacement
  Engine Coolant Fan Shroud Replacement — 2.0L Diesel LNP
  Engine Coolant Fan Shroud Replacement — LAF with Automatic Transmission
  Engine Coolant Fan Shroud Replacement — LAF with Manual Gearbox
  Engine Coolant Fan Shroud Replacement — 1.8L 2H0 - Automatic Transmission
  Engine Coolant Fan Shroud Replacement — 1.8L 2H0 - Manual Gearbox
  Radiator Replacement — 2.0L Diesel LNP - AT
  Radiator Replacement — 2.0L Diesel LNP - MT
  Radiator Replacement — LAF with Automatic Transmission
  Radiator Replacement — LAF with Manual Gearbox
  Radiator Replacement — 1.8L 2H0 - Manual Gearbox
  Radiator Replacement — 1.8L 2H0 - Automatic Transmission
  Coolant Heater Replacement
  Coolant Heater Cord Replacement — LAF
 Description and Operation
  Cooling System Description and Operation — 2.0L Diesel LNP
  Cooling System Description and Operation — 2.4L LAF
 Special Tools and Equipment
  Special Tools
 Engine Electrical
 Specifications
  Fastener Tightening Specifications — 2.0L Diesel LNP
  Fastener Tightening Specifications — LDE, LLU, LXV, 2H0, LUW and LFH
  Fastener Tightening Specifications — 2.4L LAF
 Schematic and Routing Diagrams
  Starting and Charging Schematics
 Diagnostic Information and Procedures
  DTC B1325, B1330, B1517, C0800, P0560, P0562, or P0563
  DTC B1516
  DTC B151A
  DTC B1527
  DTC P0615, P0616, or P0617
  DTC P0621, P2500, or P2501
  DTC P0622, P0625, or P0626
  Symptoms - Engine Electrical
  Battery Inspection/Test
  Battery Charging
  Battery Electrical Drain/Parasitic Load Test
  Charging System Test
  Generator Noise Diagnosis
  Starter Solenoid Does Not Click
  Starter Solenoid Clicks, Engine Does Not Crank
  Engine Cranks Slowly
  Starter Noise Diagnosis
 Repair Instructions
  Battery Negative Cable Disconnection and Connection — without Start/Stop System
  Battery Current Sensor Replacement
  Battery Positive and Negative Cable Replacement — 2.0L Diesel LNP
  Battery Positive and Negative Cable Replacement — Petrol
  Battery Positive and Negative Cable Replacement — 2.4L LAF
  Battery Negative Cable Replacement — without Start/Stop System
  Battery Positive Cable Replacement
  Battery Replacement — Petrol
  Battery Replacement — Diesel
  Battery Tray Replacement
  Battery Cover Replacement
  Starter Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
  Starter Replacement — 2.0L Diesel LNP with AT
  Starter Replacement — 2.0L Diesel LNP with MT
  Starter Replacement — 2.4L LAF
  Generator Replacement — 2.0L Diesel LNP
  Alternator Replacement — 1.8L 2H0
  Alternator Replacement — 2.4L LAF
  Engine Control Module Wiring Harness Replacement — 2.4L LAF
  Engine Control Module Wiring Harness Replacement — 1.6 LDE, LXV, 1.8L 2H0
  Engine Control Module Wiring Harness Replacement — 2.0L Diesel LNP
 Description and Operation
  Battery Description and Operation
  Charging System Description and Operation
  Electrical Power Management Description and Operation
  Load Shed System Description and Operation
  Starting System Description and Operation
 Special Tools and Equipment
  Special Tools
 Engine Exhaust
 Specifications
  Fastener Tightening Specifications — LDE, LXV, 2H0, LUW and LFH
  Fastener Tightening Specifications — 2.0L Diesel LNP
  Fastener Tightening Specifications — 2.4L LAF
 Diagnostic Information and Procedures
  Symptoms - Engine Exhaust
  Restricted Exhaust — Diesel
  Exhaust Leakage
  Exhaust Noise
 Repair Instructions
  Exhaust Manifold Replacement — 2.0L Diesel LNP
  Exhaust Manifold Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
  Exhaust Manifold Replacement — 2.4L LAF
  Exhaust Front Pipe Replacement — 2.0L Diesel LNP
  Exhaust Front Pipe Replacement — LDE, LLU, LXT, LXV, L2W, 2H0, LFH
  Exhaust System Replacement — 1.8L 2H0
  Exhaust System Replacement — 2.0L Diesel LNP
  Exhaust System Replacement — 2.4L LAF
  Catalytic Converter Replacement — LDE, LXV, 2H0, LUW and LFH
  Three-Way Catalytic Converter Replacement
  Catalytic Converter Brace Replacement
  Exhaust Particulate Filter Replacement — 2.0L Diesel LNP
  Exhaust Particulate Filter Heat Shield Replacement - Front
  Exhaust Particulate Filter Heat Shield Replacement - Rear
  Exhaust Pipe Front Hanger Bracket Replacement — 2.0L Diesel LNP
  Exhaust Pipe Front Hanger Bracket Replacement — 2.4L LAF
  Exhaust Silencer Replacement
  Catalytic Converter Heat Shield Replacement — LDE, LXV, 2H0, LUW and LFH
  Exhaust Heat Shield Replacement — 2.4L LAF
  Exhaust Heat Shield Replacement — 1.8L 2H0 and 2.0L Diesel LNP
  Fuel Tank Heat Shield Replacement — 2.0L Diesel LNP
  Fuel Tank Heat Shield Replacement — 2.4L LAF
  Exhaust Manifold Heat Shield Replacement — 2.0L Diesel LNP
  Exhaust Manifold Heat Shield Replacement — LDE, LXV, 2H0, LUW and LFH
  Exhaust Manifold Heat Shield Replacement — 2.4L LAF
  Turbocharger Heat Shield Replacement
  Exhaust Rear Silencer Heat Shield Replacement
  Exhaust Rear Auxiliary Silencer Heat Shield Replacement
  Exhaust Rear Silencer Replacement
  Exhaust Rear Auxiliary Silencer Replacement
 Description and Operation
  Exhaust System Description — 2.0L Diesel LNP
  Exhaust System Description — LDE, LXT, LXV, 2H0, LUW and LFH
 Special Tools and Equipment
  Special Tools
 Engine Mechanical - 1.6L (LDE LED LFJ LGE LLU LXV) or 1.8L (2H0 LFH LUW LWE)
 Specifications
  Fastener Tightening Specifications — 1.6L LDE, LXV, and 1.8L 2H0
  Engine Mechanical Specifications — 1.8L 2H0
  Adhesives, Fluids, Lubricants, and Sealers
 Visual Identification
  Disassembled Views
  Engine Identification — LDE, LED, LFJ, LXV, 2H0, LFH
 Diagnostic Information and Procedures
  Symptoms - Engine Mechanical
  Oil Pressure Diagnosis and Testing
  Oil Leak Diagnosis
  Oil Consumption Diagnosis
  Coolant in Combustion Chamber
  Coolant in Engine Oil
  Engine Noise Under Load
  Engine Noise on Start-Up, but Only Lasting a Few Seconds
  Base Engine Misfire without Internal Engine Noises
  Base Engine Misfire with Abnormal Internal Lower Engine Noises
  Base Engine Misfire with Abnormal Valve Train Noise
  Base Engine Misfire with Coolant Consumption
  Base Engine Misfire with Excessive Oil Consumption
  Upper Engine Noise, Regardless of Engine Speed
  Lower Engine Noise, Regardless of Engine Speed
  Engine Will Not Crank - Crankshaft Will Not Rotate
  Engine Compression Test
  Drive Belt Chirping, Squeal, and Whine Diagnosis
  Drive Belt Rumbling and Vibration Diagnosis
  Cylinder Leakage Test — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
  Crankcase Ventilation System Inspection/Diagnosis — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Drive Belt Falls Off and Excessive Wear Diagnosis
  Drive Belt Tensioner Diagnosis
  Dual Mass Flywheel Diagnosis
 Repair Instructions
  Drive Belt Replacement
  Drive Belt Tensioner Replacement
  Power Steering Pump Belt Replacement
  Engine Mount Replacement
  Engine Mount Bracket Replacement
  Inlet Manifold Replacement
  Timing Belt Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
  Timing Belt Idler Pulley Replacement
  Timing Belt Tensioner Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
  Timing Belt Centre Front Cover Replacement
  Timing Belt Upper Front Cover Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
  Timing Belt Lower Front Cover Replacement
  Timing Belt Rear Cover Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
  Tappet Replacement — 1.6L LDE, LXV, LLU and 1.8L 2H0
  Cylinder Head Replacement
  Oil Pan Replacement
  Automatic Transmission Flex Plate Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
  Engine Flywheel Replacement — Manual Gearbox - D16
  Crankshaft Balancer Replacement — LXV, LXT, 2H0, LUW - AT
  Crankshaft Balancer Replacement — MT - D16, D20
  Crankshaft Front Oil Seal Replacement
  Crankshaft Rear Oil Seal Replacement
  Positive Crankcase Ventilation Hose/Pipe/Tube Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
  Engine Front Cover with Oil Pump Replacement
  Oil Pressure Relief Valve Replacement
  Oil Flow Check Valve Replacement
  Oil Level Indicator Tube Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
  Engine Replacement — Automatic Transmission
  Engine Replacement — Manual Gearbox
  Engine Oil and Oil Filter Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
  Camshaft Seal Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
  Camshaft Cover Replacement — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
  Camshaft Position Actuator Adjuster Replacement
  Camshaft Position Actuator Solenoid Valve Replacement
  Camshaft Replacement — 1.6L LDE, LXV, and 1.8L 2H0
  Camshaft Cleaning and Inspection
  Valve Clearance Adjustment — 1.6L LDE, LXV, 1.8L 2H0
  Valve Guide Reaming, and Valve and Seat Grinding
  Valve Spring Inspection and Measurement
  Engine Support Fixture
  Timing Belt Inspection — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Timing Belt Adjustment — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Draining Fluids and Oil Filter Removal — 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
  Automatic Transmission Flex Plate Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Engine Flywheel Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Crankshaft Rear Oil Seal Removal
  Power Steering Pump Belt Removal
  Drive Belt Removal
  Drive Belt Tensioner Removal
  Timing Belt Upper Front Cover Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Timing Belt Centre Front Cover Removal
  Crankshaft Balancer Removal
  Timing Belt Lower Front Cover Removal
  Timing Belt Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Timing Belt Tensioner Removal
  Timing Belt Idler Pulley Removal
  Crankshaft Sprocket Removal
  Camshaft Position Actuator Solenoid Valve Removal
  Camshaft Position Actuator Adjuster Removal
  Crankshaft Front Oil Seal Removal
  Timing Belt Rear Cover Removal
  Throttle Body Assembly Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Intake Manifold Removal — 1.8L 2H0 and LFH
  Oil Level Indicator and Tube Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Exhaust Manifold Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Engine Coolant Thermostat Removal
  Engine Coolant Thermostat Housing Removal
  Engine Oil Cooler Housing Removal — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Engine Oil Cooler Removal
  Water Pump Pulley Removal
  Water Pump Removal
  Sump Removal
  Engine Front Cover and Oil Pump Removal
  Ignition Coil Removal
  Camshaft Cover Removal
  Camshaft Removal
  Tappet Removal — 1.6L LDE, LXV, LLU and 1.8L 2H0
  Cylinder Head Removal
  Piston, Connecting Rod, and Bearing Removal
  Crankshaft and Bearing Removal
  Intake Manifold Disassemble — 1.8L 2H0
  Cylinder Head Disassemble
  Piston and Connecting Rod Disassemble — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Engine Block Disassemble — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Intake Manifold Cleaning and Inspection — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Exhaust Manifold Cleaning and Inspection — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Sump Cleaning and Inspection
  Oil Pump Cleaning and Inspection
  Cylinder Head Cleaning and Inspection
  Piston, Connecting Rod, and Bearing Cleaning and Inspection
  Crankshaft and Bearing Cleaning and Inspection — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Engine Block Cleaning and Inspection
  Service Prior to Assembly
  Engine Block Assemble — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Piston and Connecting Rod Assemble
  Cylinder Head Assemble
  Intake Manifold Assemble — 1.8L 2H0
  Crankshaft and Bearing Installation
  Piston, Connecting Rod, and Bearing Installation
  Cylinder Head Installation
  Tappet Installation — 1.6L LDE, LXV, LLU and 1.8L 2H0
  Camshaft Installation
  Camshaft Cover Installation
  Ignition Coil Installation
  Engine Front Cover and Oil Pump Installation
  Sump Installation
  Water Pump Installation
  Water Pump Pulley Installation
  Engine Oil Cooler Installation
  Engine Oil Cooler Housing Installation — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Engine Coolant Thermostat Housing Installation
  Engine Coolant Thermostat Installation
  Exhaust Manifold Installation — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Oil Level Indicator and Tube Installation — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Intake Manifold Installation — 1.8L 2H0 and LFH
  Throttle Body Assembly Installation — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Crankshaft Front Oil Seal Installation
  Timing Belt Rear Cover Installation
  Camshaft Position Actuator Adjuster Installation
  Camshaft Position Actuator Solenoid Valve Installation
  Crankshaft Sprocket Installation
  Timing Belt Idler Pulley Installation
  Timing Belt Tensioner Installation
  Timing Belt Installation — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Timing Belt Lower Front Cover Installation
  Crankshaft Balancer Installation
  Timing Belt Centre Front Cover Installation
  Timing Belt Upper Front Cover Installation — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Drive Belt Installation
  Drive Belt Tensioner Installation
  Power Steering Pump Belt Installation
  Engine Flywheel Installation — LDE, LED, LFJ, LXV, 2H0, LUW
  Automatic Transmission Flex Plate Installation — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Crankshaft Rear Oil Seal Installation
 Introduction
  Cleanliness and Care
  Replacing Engine Gaskets
  Separating Parts
  Tools and Equipment
  Use of Room Temperature Vulcanising (RTV) and Anaerobic Sealant
 Description and Operation
  Engine Component Description — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
  Lubrication Description — LDE, LED, LFJ, LXV, 2H0, LUW, LFH
 Special Tools and Equipment
  Special Tools
 Engine Mechanical - 2.0L (LNP) or 2.2L (LNQ) Diesel
 Specifications
  Fastener Tightening Specifications
  Engine Mechanical Specifications
  Adhesives, Fluids, Lubricants, and Sealers
 Visual Identification
  Disassembled Views
  Engine Identification
 Diagnostic Information and Procedures
  Symptoms - Engine Mechanical
  Base Engine Misfire without Internal Engine Noises
  Base Engine Misfire with Abnormal Internal Lower Engine Noises
  Base Engine Misfire with Abnormal Valve Train Noise
  Base Engine Misfire with Coolant Consumption
  Base Engine Misfire with Excessive Oil Consumption
  Engine Noise on Start-Up, but Only Lasting a Few Seconds
  Upper Engine Noise, Regardless of Engine Speed
  Lower Engine Noise, Regardless of Engine Speed
  Engine Noise Under Load
  Engine Will Not Crank - Crankshaft Will Not Rotate
  Coolant in Combustion Chamber
  Coolant in Engine Oil
  Fuel in Engine Oil
  Turbocharger Whine Noise
  Turbocharger Hissing Noise
  Turbocharger Oil Leak From Compressor Seal
  Turbocharger Oil Leak From Turbine Seal
  Turbocharger Lack of Oil Supply
  Engine Compression Test
  Oil Consumption Diagnosis
  Oil Pressure Diagnosis and Testing
  Oil Leak Diagnosis
  Drive Belt Chirping, Squeal, and Whine Diagnosis
  Drive Belt Rumbling and Vibration Diagnosis
  Drive Belt Falls Off and Excessive Wear Diagnosis
  Drive Belt Tensioner Diagnosis
  Dual Mass Flywheel Diagnosis
 Repair Instructions
  Drive Belt Replacement
  Drive Belt Tensioner Replacement
  Belt Idler Pulley Replacement - Upper
  Belt Idler Pulley Replacement - Lower
  Engine Front Cover Replacement
  Engine Sight Shield Replacement
  Crankshaft Pulley Replacement
  Camshaft Timing Chain Replacement
  Timing Chain Tensioner Replacement
  Timing Chain Guide Replacement
  Timing Chain Dampener Replacement
  Inlet Manifold Replacement
  Intake Manifold Bracket Replacement
  Engine Mount Replacement
  Engine Mount Bracket Replacement
  Engine Lift Front Bracket Replacement
  Engine Lift Rear Bracket Replacement
  Engine Support Fixture
  Positive Crankcase Ventilation Valve Replacement
  Positive Crankcase Ventilation Hose/Pipe/Tube Replacement
  Oil Level Indicator Tube Replacement
  Camshaft Cover Replacement
  Exhaust Camshaft Replacement
  Intake Camshaft Replacement
  Hydraulic Valve clearance Adjuster Replacement
  Valve Rocker Arm Replacement
  Valve Stem Oil Seal and Valve Spring Replacement
  Cylinder Head Replacement
  Crankshaft Balancer Replacement
  Crankshaft Rear Oil Seal Replacement
  Crankshaft Front Oil Seal Replacement
  Crankshaft Sprocket Replacement
  Engine Flywheel Replacement
  Automatic Transmission Flex Plate Replacement
  Upper Sump Replacement
  Lower Oil Sump Replacement
  Engine Oil Level Indicator Switch Replacement
  Turbocharger Replacement
  Turbocharger Oil Return Pipe Replacement
  Turbocharger Oil Feed Pipe Replacement
  Engine Oil Pressure Switch Replacement
  Engine Oil and Oil Filter Replacement
  Oil Filter Adapter and Oil Cooler Assembly Replacement
  Piston, Connecting Rod, and Bearing Replacement
  Engine Replacement — Automatic Transmission
  Engine Replacement — Manual Gearbox
  Exhaust Temperature Sensor Removal - Position 2
  Exhaust Temperature Sensor Removal - Position 3
  Exhaust Particulate Filter Heat Shield Removal - Front
  Exhaust Particulate Filter Removal
  Exhaust Particulate Filter Heat Shield Removal - Rear
  Oil Level Indicator and Tube Removal
  Exhaust Temperature Sensor Removal - Position 1
  Turbocharger Heat Shield Removal
  Turbocharger Coolant Return Pipe Removal
  Turbocharger Coolant Feed Pipe Removal
  Turbocharger Oil Feed Pipe Removal
  Turbocharger Oil Return Pipe Removal
  Turbocharger Removal
  Exhaust Manifold Heat Shield Removal
  Exhaust Manifold Removal
  Lower Oil Sump Removal
  Upper Oil Sump Removal
  Fuel Injection Fuel Feed Pipe Removal
  Fuel Injection Fuel Return Hose Removal
  Fuel Injector Removal
  Fuel Rail Removal
  Glow Plug Removal
  Vacuum Pump Removal
  Fuel Injection Pump Removal
  Positive Crankcase Ventilation Valve Removal
  Camshaft Cover Removal
  Camshaft Bearing Cap Removal - Rear
  Exhaust Camshaft Removal
  Intake Camshaft Removal
  Camshaft Cleaning and Inspection
  Engine Lift Front Bracket Removal
  Engine Lift Rear Bracket Removal
  Drive Belt Tensioner Removal
  Oil Filter Adapter Removal
  Engine Oil Cooler Outlet Hose Removal
  Engine Oil Cooler Removal
  Drive Belt and Pulley Cover Removal
  Crankshaft Pulley Removal
  Drive Belt Idler Pulley Removal - Upper
  Drive Belt Idler Pulley Removal - Lower
  Engine Mount Bracket Removal
  Crankshaft Balancer Removal
  Engine Front Cover Removal
  Crankshaft Front Oil Seal Removal
  Camshaft Timing Chain Removal
  Timing Chain Tensioner Removal
  Air Conditioning Compressor Bracket Removal
  Thermostat Bypass Pipe Removal
  Water Pump Pulley Removal
  Water Pump Removal
  Engine Coolant Thermostat Housing Removal
  Engine Water Outlet Adapter Removal
  Exhaust Gas Recirculation Pipe Removal
  Exhaust Gas Recirculation Valve Removal
  Exhaust Gas Recirculation Valve Cooling Feed Hose Removal
  Exhaust Gas Recirculation Manifold Cooling Return Hose Removal
  Exhaust Gas Recirculation Cooler Removal
  Throttle Body Assembly Removal
  Inlet Manifold Removal
  Automatic Transmission Flex Plate Removal
  Cylinder Head Removal
  Cylinder Head Disassemble
  Cylinder Head Cleaning and Inspection
  Engine Flywheel Removal
  Piston, Connecting Rod, and Bearing Removal
  Piston, Connecting Rod, and Bearing Cleaning and Inspection
  Crankshaft and Bearing Removal
  Crankshaft and Bearing Cleaning and Inspection
  Crankshaft Rear Oil Seal Removal
  Lower Crankcase Removal
  Piston Oil Nozzle Removal
  Crankshaft Balancer Cleaning and Inspection
  Engine Block Cleaning and Inspection
  Piston Oil Nozzle Installation
  Lower Crankcase Installation
  Crankshaft Rear Oil Seal Installation
  Crankshaft and Bearing Installation
  Piston, Connecting Rod, and Bearing Installation
  Cylinder Head Installation
  Automatic Transmission Flex Plate Installation
  Engine Flywheel Installation
  Cylinder Head Assemble
  Inlet Manifold Installation
  Throttle Body Assembly Installation
  Exhaust Gas Recirculation Cooler Installation
  Exhaust Gas Recirculation Manifold Cooling Return Hose Installation
  Exhaust Gas Recirculation Valve Installation
  Exhaust Gas Recirculation Pipe Installation
  Engine Water Outlet Adapter Installation
  Engine Coolant Thermostat Housing Installation
  Water Pump Installation
  Water Pump Pulley Installation
  Thermostat Bypass Pipe Installation
  Air Conditioning Compressor Bracket Installation
  Timing Chain Tensioner Installation
  Camshaft Timing Chain Installation
  Crankshaft Front Oil Seal Installation
  Engine Front Cover Installation
  Crankshaft Balancer Installation
  Engine Mount Bracket Installation
  Drive Belt Idler Pulley Installation - Lower
  Drive Belt Idler Pulley Installation - Upper
  Crankshaft Pulley Installation
  Drive Belt and Pulley Cover Installation
  Oil Filter Adapter Installation
  Engine Oil Cooler Outlet Hose Installation
  Engine Oil Cooler Installation
  Drive Belt Tensioner Installation
  Engine Lift Front Bracket Installation
  Engine Lift Rear Bracket Installation
  Intake Camshaft Installation
  Exhaust Camshaft Installation
  Camshaft Bearing Cap Installation - Rear
  Camshaft Cover Installation
  Positive Crankcase Ventilation Valve Installation
  Fuel Injection Pump Installation
  Vacuum Pump Installation
  Glow Plug Installation
  Fuel Rail Installation
  Fuel Injector Installation
  Fuel Injection Fuel Return Hose Installation
  Fuel Injection Fuel Feed Pipe Installation
  Upper Oil Sump Installation
  Lower Oil Sump Installation
  Exhaust Manifold Installation
  Exhaust Manifold Heat Shield Installation
  Turbocharger Installation
  Turbocharger Oil Return Pipe Installation
  Turbocharger Oil Feed Pipe Installation
  Turbocharger Coolant Feed Pipe Installation
  Turbocharger Coolant Return Pipe Installation
  Turbocharger Heat Shield Installation
  Exhaust Temperature Sensor Installation - Position 1
  Oil Level Indicator and Tube Installation
  Exhaust Particulate Filter Heat Shield Installation - Rear
  Exhaust Particulate Filter Installation
  Exhaust Particulate Filter Heat Shield Installation - Front
  Exhaust Temperature Sensor Installation - Position 3
  Exhaust Temperature Sensor Installation - Position 2
  Heated Oxygen Sensor Removal
  Heated Oxygen Sensor Installation
  Exhaust Gas Recirculation Valve Cooling Feed Hose Installation
 Description and Operation
  Drive Belt System Description
  Lubrication Description
  Cleanliness and Care
  Separating Parts
  Replacing Engine Gaskets
  Use of Room Temperature Vulcanising (RTV) and Anaerobic Sealant
  Engine Component Description
 Special Tools and Equipment
  Special Tools
 Engine Mechanical - 2.2L or 2.4L
 Schematic and Routing Diagrams
  Engine Mechanical Schematics
 Diagnostic Information and Procedures
  Drive Belt Chirping, Squeal, and Whine Diagnosis
  Drive Belt Rumbling and Vibration Diagnosis
  Drive Belt Falls Off and Excessive Wear Diagnosis
  Drive Belt Tensioner Diagnosis
 Repair Instructions
  Engine Lift Front Bracket Replacement
  Engine Lift Rear Bracket Replacement
  Intake Manifold Cover Replacement
  Drive Belt Replacement
  Drive Belt Tensioner Replacement
  Engine Oil Pressure Switch Replacement
  Engine Mount Bracket Replacement
  Engine Mount Replacement
  Engine Support Fixture
  Oil Level Indicator Tube Replacement
  Oil Pressure Relief Valve Replacement
  Positive Crankcase Ventilation Hose/Pipe/Tube Replacement
  Inlet Manifold Replacement
  Intake Manifold Insulator Replacement
  Crankshaft Balancer Replacement
  Timing Chain Crankshaft Sprocket Replacement
  Crankshaft Front Oil Seal Replacement
  Engine Front Cover Replacement
  Intake Camshaft Replacement
  Exhaust Camshaft Replacement
  Valve Rocker Arm Replacement
  Hydraulic Valve clearance Adjuster Replacement
  Camshaft Timing Chain, Sprocket, and Tensioner Replacement
  Balancer Chain Adjust Guide Replacement
  Balancer Chain Guide Replacement - Lower
  Balancer Chain Guide Replacement - Upper
  Water Pump and Balance Shaft Chain Replacement
  Water Pump and Balance Shaft Chain Tensioner Replacement
  Water Pump Cover Replacement
  Camshaft Cover Replacement
  Timing Chain Tensioner Replacement
  Adjustable Timing Chain Guide Replacement
  Timing Chain Guide Replacement
  Timing Chain Guide Replacement - Upper
  Timing Chain Oil Nozzle Replacement
  Camshaft Position Intake Actuator Replacement
  Camshaft Position Exhaust Actuator Replacement
  Valve Stem Oil Seal and Valve Spring Replacement
  Cylinder Head Opening Plate Replacement
  Cylinder Head Replacement
  Oil Pan Replacement
  Piston, Connecting Rod, and Bearing Replacement
  Automatic Transmission Flex Plate Replacement
  Crankshaft Rear Oil Seal Replacement
  Engine Oil and Oil Filter Replacement
 Special Tools and Equipment
  Special Tools
 11. HVAC
 Heating, Ventilation, and Air Conditioning
 Specifications
  Fastener Tightening Specifications
  Adhesives, Fluids, Lubricants, and Sealers
  Refrigerant System Specifications
 Diagnostic Information and Procedures
  Leak Testing
  Air Conditioning (A/C) System Performance Test
  Air Conditioning Compressor Oil Diagnosis
 Repair Instructions
  Refrigerant Recovery and Recharging
  Flushing
  Air Conditioning Compressor Oil Balancing
  Air Conditioning Compressor Replacement — 1.6L LDE and 1.8L 2H0
  Air Conditioning Compressor Replacement — LNP
  Air Conditioning Compressor Replacement — 2.4L LAF
  Air Conditioning Clutch Replacement
  Compressor Pressure Relief Valve Replacement — LDE, 2H0 and LFH
  Compressor Pressure Relief Valve Replacement — 2.0L Diesel LNP
  Compressor Pressure Relief Valve Replacement — 2.4L LAF
  Air Conditioning Compressor Bracket Replacement — 2.0L Diesel LNP
  Air Conditioning O-Ring Seal Replacement
  Air Conditioning Compressor and Condenser Hose Replacement — 2.0L Diesel LNP
  Air Conditioning Evaporator Hose Assembly Replacement — 1.6L LDE, LLU, LXV, 1.8L 2H0 and LFH
  Air Conditioning Evaporator Hose Assembly Replacement — 2.0L Diesel LNP
  Air Conditioning Evaporator Hose Assembly Replacement — 2.4L LAF
  Air Conditioning Refrigerant Desiccant Replacement
  Air Conditioning Evaporator Thermal Expansion Valve Replacement
  Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement
  Air Conditioning Condenser Replacement — 2.0L Diesel LNP
  Air Conditioning Condenser Replacement — 2.4L LAF
  Heater and Air Conditioning Evaporator Case Replacement
  Air Conditioning Evaporator Replacement
  Air Conditioning Evaporator and Fan Module Drain Hose Replacement
  Heater Inlet Hose Replacement — 1.8L 2H0 and LFH
  Heater Inlet Hose Replacement — 2.0L Diesel LNP
  Heater Inlet Hose Replacement — 2.4L LAF
  Heater Outlet Hose Replacement — 1.8L 2H0 and LFH
  Heater Outlet Hose Replacement — 2.0L Diesel LNP
  Heater Outlet Hose Replacement — 2.4L LAF
  Passenger Compartment Air Filter Replacement
  Air Inlet Housing Replacement
  Blower Motor Control Module Replacement — Right Hand Drive
  Blower Motor Control Module Replacement — Left Hand Drive
  Blower Motor Replacement — Left Hand Drive
  Blower Motor Replacement — Right Hand Drive
  Instrument Panel Outer Air Outlet Replacement - Left Side
  Instrument Panel Centre Air Outlet Replacement
  Instrument Panel Outer Air Outlet Replacement - Right Side
  Body Air Outlet Deflector Replacement
  Radio Cooling Duct Replacement — Left Hand Drive
  Floor Front Air Outlet Duct Adapter Replacement
  Floor Front Air Outlet Duct Replacement - Right Hand Side — Right Hand Drive
  Floor Front Air Outlet Duct Replacement - Right Hand Side — Left Hand Drive
  Floor Front Air Outlet Duct Replacement - Left Hand Side — Left Hand Drive
  Floor Front Air Outlet Duct Replacement - Left Hand Side — Right Hand Drive
  Front Floor Console Front Air Duct Replacement
  Front Floor Console Rear Air Duct Replacement
  Front Floor Console Rear Air Duct Adapter Replacement
  Front Floor Console Rear Air Outlet Replacement
  Instrument Panel Outer Air Outlet Duct Replacement
  Windscreen Defroster Outlet Duct Replacement
  Windscreen Defroster Nozzle Replacement
  Floor Rear Air Outlet Duct Replacement
  Air Conditioning Refrigerant Service Valve Replacement
  Front Side Door Air Outlet Replacement
  Heater Core Replacement
  Auxiliary Heater Core Replacement
 Description and Operation
  Heating and Air Conditioning System Description and Operation
 Special Tools and Equipment
  Special Tools
 HVAC - Automatic
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  HVAC Schematics
 Diagnostic Information and Procedures
  DTC B0163 or B0183
  DTC B0173, B0178, or B3933
  DTC B018A, B048C, B048F, or B1395
  DTC B0193
  DTC B0223, B0233, B023A, or B0408
  DTC B048D or B048E
  DTC B3843
  DTC P0530, P0532, or P0533
  DTC P0645, P0646, or P0647
  DTC P2519-P2521
  Symptoms - HVAC Systems - Automatic
  Air Conditioning Compressor Malfunction
  Blower Motor Malfunction
  Air Temperature Malfunction
  Air Delivery Improper
  Air Recirculation Malfunction
  Afterblow Enabling
  Actuator Recalibration
 Repair Instructions
  Heater and Air Conditioning Control Replacement
  Heater and Air Conditioning Remote Control Replacement
  Air Conditioning Module Wiring Harness Replacement — Left Hand Drive
  Air Conditioning Module Wiring Harness Replacement — Right Hand Drive
  Vent Valve Lever Replacement — Left Hand Drive
  Vent Valve Lever Replacement — Right Hand Drive
  Air Inlet Valve Lever Replacement - Front — Left Hand Drive
  Air Inlet Valve Lever Replacement - Front — Right Hand Drive
  Air Inlet Valve Lever Replacement - Rear — Left Hand Drive
  Air Inlet Valve Lever Replacement - Rear — Right Hand Drive
  Air Inlet Valve Actuator Gear Replacement — Left Hand Drive
  Air Inlet Valve Actuator Gear Replacement — Right Hand Drive
  Air Inlet Valve Actuator Replacement — Left Hand Drive
  Air Inlet Valve Actuator Replacement — Right Hand Drive
  Air Inlet Valve and Inside Air Valve Control Cam Replacement — Left Hand Drive
  Air Inlet Valve and Inside Air Valve Control Cam Replacement — Right Hand Drive
  Mode Control Cam Actuator Replacement — Left Hand Drive
  Mode Control Cam Actuator Replacement — Right Hand Drive
  Mode Control Cam Replacement — Left Hand Drive
  Mode Control Cam Replacement — Right Hand Drive
  Mode Control Cam Cover Replacement — Left Hand Drive
  Mode Control Cam Cover Replacement — Right Hand Drive
  Temperature Valve Actuator Replacement — Left Hand Drive
  Temperature Valve Actuator Replacement — Right Hand Drive
  Air Conditioning Refrigerant Temperature Sensor Replacement - Right Hand Side — Left Hand Drive
  Air Conditioning Refrigerant Temperature Sensor Replacement - Right Hand Side — Right Hand Drive
  Ambient Air Quality Sensor Replacement
  Ambient Air Temperature Gauge Sensor Replacement
  Inside Air Temperature Sensor Replacement - Left Hand Side Upper — Left Hand Drive
  Inside Air Temperature Sensor Replacement - Left Hand Side Upper — Right Hand Drive
  Inside Air Temperature Sensor Replacement - Left Hand Side Lower — Left Hand Drive
  Inside Air Temperature Sensor Replacement - Left Hand Side Lower — Right Hand Drive
  Inside Air Moisture and Windscreen Temperature Sensor Replacement
  Sun Load Temperature and Headlamp Automatic Control Ambient Light Sensor Replacement
  Sun Load Temperature Sensor Replacement
  Blower Motor Control Module Replacement — Left Hand Drive
  Blower Motor Control Module Replacement — Right Hand Drive
 Description and Operation
  Automatic HVAC Description and Operation
 HVAC - Manual
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  HVAC Schematics
 Diagnostic Information and Procedures
  DTC B0193
  DTC B0223, B0233, B023A, or B0408
  DTC B048D or B048E
  DTC B3933
  DTC P0530, P0532, or P0533
  DTC P0645, P0646, or P0647
  DTC P2519-P2521
  Symptoms - HVAC Systems - Manual
  Air Conditioning Compressor Malfunction
  Blower Motor Malfunction
  Air Temperature Malfunction
  Air Delivery Improper
  Air Recirculation Malfunction
  Afterblow Enabling
  Actuator Recalibration
 Repair Instructions
  Heater and Air Conditioning Control Replacement
  Temperature Valve Actuator Replacement — Left Hand Drive
  Temperature Valve Actuator Replacement — Right Hand Drive
  Vent Valve Lever Replacement — Left Hand Drive
  Vent Valve Lever Replacement — Right Hand Drive
  Air Inlet Valve Actuator Gear Replacement — Left Hand Drive
  Air Inlet Valve Actuator Gear Replacement — Right Hand Drive
  Air Inlet Valve Actuator Replacement — Left Hand Drive
  Air Inlet Valve Actuator Replacement — Right Hand Drive
  Air Inlet Valve and Inside Air Valve Control Cam Replacement — Left Hand Drive
  Air Inlet Valve and Inside Air Valve Control Cam Replacement — Right Hand Drive
  Mode Control Cam Replacement — Left Hand Drive
  Mode Control Cam Replacement — Right Hand Drive
  Air Conditioning Module Wiring Harness Replacement — Left Hand Drive
  Air Conditioning Module Wiring Harness Replacement — Right Hand Drive
  Air Conditioning Refrigerant Temperature Sensor Replacement - Right Hand Side — Left Hand Drive
  Air Conditioning Refrigerant Temperature Sensor Replacement - Right Hand Side — Right Hand Drive
 Description and Operation
  Manual HVAC Description and Operation
 13. Power and Signal Distribution
 Data Communications
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Data Communication Schematics
  Body Control System Schematics
 Diagnostic Information and Procedures
  Control Module U Code List
  DTC B1000
  DTC B1001
  DTC B101D
  DTC B101E
  DTC C0550
  DTC C056D
  DTC C056E
  DTC C078A
  DTC P0601-P0604, P0606, or P062F
  DTC U0001
  DTC U0002
  DTC U0020
  DTC U0073 or U2100
  DTC U0074
  DTC U0078
  DTC U0100-U02FF
  DTC U0300-U0336
  DTC U0400-U05FF
  DTC U1500-U15BF
  DTC U1814
  DTC U18B9-U18BF
  DTC U2099
  DTC U2101
  DTC U2103
  DTC U2105-U2199
  Symptoms - Data Communications
  Scan Tool Does Not Power Up
  Scan Tool Does Not Communicate with Chassis High Speed GMLAN Device
  Scan Tool Does Not Communicate with High Speed GMLAN Device
  Scan Tool Does Not Communicate with Low Speed GMLAN Device
  Data Link References
 Repair Instructions
  Body Control Module Replacement
  Body Control Module Bracket Replacement
 Description and Operation
  Body Control System Description and Operation
  Data Link Communications Description and Operation
 Power Outlets
 Schematic and Routing Diagrams
  Cigar Lighter/Power Outlet Schematics
 Diagnostic Information and Procedures
  Symptoms - Power Outlets
  Power Outlet Receptacle Malfunction
 Repair Instructions
  Cigarette Lighter Receptacle Retainer Replacement
  Cigarette Lighter Replacement
  Cigarette Lighter Receptacle Replacement
  Accessory Power Receptacle Replacement
 Description and Operation
  Power Outlets Description and Operation - 12V
 Special Tools and Equipment
  Special Tools
 Wiring Systems and Power Management
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Harness Routing Views
  Electrical Schematic Symbols
  Vehicle Zoning Strategy — Passenger Car
  Master Electrical Schematic Icons
  Power Distribution Schematics
  Power Moding Schematics
  Ground Distribution Schematics
 Component Locator
  Master Electrical Component List
  Front of Vehicle/Engine Compartment Component Views
  Powertrain Component Views
  Instrument Panel/Centre Console Component Views
  Passenger Compartment/Roof Component Views
  Door Component Views
  Luggage Compartment/Rear of Vehicle Component Views
  Wheels/Vehicle Underbody Component Views
  Ground Views
 Visual Identification
  Electrical Centre Identification Views
  Component Connector End Views
  Inline Harness Connector End Views
 Diagnostic Information and Procedures
  DTC B0978, B097B, or B097C
  DTC B1370-B1379, B1380-B1389, or B1440-B1443
  DTC B1445
  DTC B144A
  DTC B144B
  DTC B147E
  DTC B147F
  Symptoms - Wiring Systems
  Power Mode Mismatch
  Retained Accessory Power Malfunction
  General Electrical Diagnosis
  Checking Aftermarket Accessories
  Circuit Testing
  Using Connector Test Adapters
  Probing Electrical Connectors
  Fault-finding with a Digital Multimeter
  Fault-finding with a Test Lamp
  Using Fused Jumper Wires
  Measuring Voltage
  Measuring Voltage Drop
  Measuring Frequency
  Testing Ground and Low Reference Circuits
  Testing for Continuity
  Testing for Short to Ground
  Testing for a Short to Voltage
  Testing for Intermittent Conditions and Poor Connections
  Inducing Intermittent Fault Conditions
  Testing for Electrical Intermittents
  Scan Tool Snapshot Procedure
  Circuit Protection - Fuses
  Circuit Protection - Circuit Breakers
  Circuit Protection - Fusible Links
  Wiring Repairs
  Repairing Damaged Wire Insulation
  Flat Wire Repairs
  Folded-Over Wire Repair
  GMLAN Wiring Repairs
  High Temperature Wiring Repairs
  Heated Oxygen Sensor Wiring Repairs
  Splicing Copper Wire Using Splice Sleeves
  Splicing Twisted or Shielded Cable
  Splicing Inline Harness Diodes
  SIR/SRS Wiring Repairs
  Connector Repairs
  Connector Position Assurance Locks
  Terminal Position Assurance Locks
  AFL/EPC Connectors
  Bosch Connectors - BSK
  Bosch Connectors - 0.64
  Bosch Connectors - 2.8 JPT
  Bosch Connectors - ECM
  Delphi Connectors - Weather Pack
  Delphi Connectors - Push To Seat
  Delphi Connectors - Pull To Seat
  Delphi Connectors - Micro-Pack 100W
  Delphi Connectors - Micro .64
  Delphi Connectors - 12-Way
  Delphi Connectors — Steering Gear
  FCI Connectors — Lever Lock
  FCI Connectors — SIR
  FEP Connectors — Steering Gear
  JST Connectors
  Kostal Connectors - Glow Plug Control Module
  Kostal Connectors - Transmission
  Molex Connectors
  Sumitomo Connectors
  Tyco/AMP Connectors - CM 42-Way
  Tyco/AMP Connectors - Sensor
  Tyco/AMP Connectors - 0.25 Cap
  Tyco/AMP Connectors - 43-Way
  Tyco/AMP Connectors - Door Module
  Tyco/AMP Connectors - 102-Way Inline
  Tyco/AMP Connectors - Seat
  Tyco/AMP Connectors - SIR
  Yazaki Connectors - 2-Way
  Yazaki Connectors - 16-Way
  Repairing Connector Terminals — Terminated Lead Repair
  Terminal Removal
  Ignition Key Cannot Be Inserted, Rotated, or Removed from the Ignition Lock Cylinder
 Repair Instructions
  Relay Replacement - Attached to Wire Harness
  Relay Replacement - Within an Electrical Centre
  Fuse Block Replacement
  Front Compartment Fuse Block Replacement
  Front Compartment Fuse Block Housing Replacement
  Front Compartment Fuse Block Cover Replacement
  Body Wiring Harness Replacement
  Roof Wiring Harness Replacement
  Ignition and Start Switch Replacement
  Ignition and Start Switch Housing Replacement
 Description and Operation
  Power Mode Description and Operation
  Retained Accessory Power Description and Operation
 Special Tools and Equipment
  Special Tools
 14. Roof
 Luggage Rack and Roof Trim
 Specifications
  Fastener Tightening Specifications
 Repair Instructions
  Luggage Carrier Side Rail Replacement
  Luggage Carrier Cross Rail Replacement
  Luggage Carrier Rear Rail Replacement
 Sunroof
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Sunroof Schematics
 Component Locator
  Sunroof Component Views
 Diagnostic Information and Procedures
  DTC B3664
  DTC B3697
  DTC B369C
  Symptoms - Roof
  Power Sunroof Malfunction
 Repair Instructions
  Sunroof Air Deflector Replacement
  Sunroof Air Deflector Cover Replacement
  Sunroof Frame Replacement
  Sunroof Housing Front Drain Hose Replacement
  Sunroof Housing Rear Drain Hose Replacement
  Sunroof Module Assembly Replacement
  Sunroof Window Motor Replacement
  Sunroof Sunshade Replacement
  Sunroof Switch Replacement
  Sunroof Window Height and Opening Fit Adjustment
  Sunroof Window Replacement
 Description and Operation
  Sunroof Description and Operation
  Water Management Description and Operation
 Special Tools and Equipment
  Special Tools
 15. Safety and Security
 Immobilizer
 Schematic and Routing Diagrams
  Immobilizer Schematics
 Diagnostic Information and Procedures
  DTC B2955
  DTC B3031
  DTC B3055
  DTC B3060
  DTC B389A
  DTC B3902
  DTC B3935
  DTC B3976
  DTC B3984
  DTC P0513
  DTC P0633
  DTC P1631
  DTC P1649
 Repair Instructions
  Theft Deterrent Module Replacement
  Immobilizer System Component Programming
  Key with Integrated Transmitter Programming
 Description and Operation
  Immobilizer Description and Operation
 Object Detection
 Schematic and Routing Diagrams
  Object Detection Schematics
 Diagnostic Information and Procedures
  DTC B0958, B0959, B0960, or B0961
  DTC B1015
  DTC B1405
  Symptoms - Object Detection
  Parking Assist System Malfunction
 Repair Instructions
  Rear Object Alarm Control Module Replacement
  Rear Parking Assist Alarm Sensor Replacement
 Description and Operation
  Object Detection Description and Operation
 Remote Functions
 Schematic and Routing Diagrams
  Remote Function Schematics
 Diagnostic Information and Procedures
  DTC B3101
  DTC B3105
  DTC B3106
  DTC B3109-B3113
  DTC B310D-B310F
  Symptoms - Remote Functions
  Keyless Entry System Malfunction
 Repair Instructions
  Ignition Lock Key Transmitter Aerial Replacement
  Keyless Entry Control Module Replacement
  Keyless Entry Control Module Bracket Replacement
  Remote Control Door Lock Receiver Replacement
 Description and Operation
  Keyless Entry System Description and Operation
 Seat Belts
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Seat Belt Schematics
 Diagnostic Information and Procedures
  DTC B0082
  Symptoms - Seat Belts
  Seat Belt Does Not Retract
  Seat Belt Indicator Circuit Malfunction - Driver
  Seat Belt Indicator Circuit Malfunction - Passenger
 Repair Instructions
  Repairs and Inspections Required After a Collision
  Seat Belt Catch Stop Installation
  Front Seat Belt Buckle Replacement
  Rear Seat Centre Shoulder Belt Replacement
  Rear Seat Number 2 Shoulder Belt Replacement
  Shoulder Belt Replacement - Rear
  Front Seat Belt Guide Adjuster Replacement
  Rear Seat Shoulder Belt Buckle Replacement
  Rear Seat Number 2 Shoulder Belt Buckle Replacement
 Description and Operation
  Seat Belt System Description and Operation
 Supplemental Inflatable Restraints
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  SIR Schematics
 Component Locator
  SIR Identification Views
 Diagnostic Information and Procedures
  DTC B0012 or B0013
  DTC B0014, B0021, B0031, or B0038
  DTC B0015, B001A, B001B, or B0022
  DTC B0016, B0018, B0023, or B0025
  DTC B0019 or B0020
  DTC B0052
  DTC B0085 or B0086
  DTC B0091
  DTC B0098
  DTC B067F or B0680
  DTC B1001
  DTC B1019
  Symptoms - SIR
  Air Bag Indicator Circuit Malfunction — Driver
  Air Bag Indicator Circuit Malfunction — Passenger
  SIR Disabling and Enabling
 Introduction
  SIR Service Precautions
 Repair Instructions
  Front End Inflatable Restraint Discriminating Sensor Replacement
  Inflatable Restraint Side Impact Sensor Replacement
  Inflatable Restraint Sensing and Diagnostic Module Replacement
  Steering Wheel Inflatable Restraint Module Replacement
  Steering Wheel Airbag Coil Replacement
  Inflatable Restraint Steering Wheel Module Coil Centring
  Instrument Panel Inflatable Restraint Module Replacement
  Driver or Passenger Seat Side Inflatable Restraint Module Replacement
  Inflatable Restraint Instrument Panel Compartment Module Disable Switch Replacement
  Roof Side Rail Inflatable Restraint Module Replacement
  Front Seat Belt Anchor Plate Tensioner Replacement
  Driver or Passenger Seat Retractor Side Belt Replacement
  Repairs and Inspections Required After a Collision
  Inflatable Restraint Module Handling and Scrapping
  Pretensioner Handling and Scrapping
 Description and Operation
  SIR System Description and Operation
 Special Tools and Equipment
  Special Tools
 Theft Deterrent
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Theft Deterrent System Schematics
 Diagnostic Information and Procedures
  DTC B0685
  DTC B291B
  Symptoms - Theft Deterrent
  Content Theft Deterrent Malfunction
  Glass Breakage Sensor Malfunction
  Security Indicator Malfunction
  Theft Deterrent Alarm Malfunction - Power Sounder
 Repair Instructions
  Theft Deterrent Alarm Replacement
 Description and Operation
  Content Theft Deterrent (CTD) Description and Operation
 16. Seats
 Seat Hardware, Trim, and Upholstery
 Specifications
  Fastener Tightening Specifications
 Repair Instructions
  Driver or Passenger Seat Replacement
  Front Seat Outer Recliner Upper Finish Cover Replacement
  Driver or Passenger Seat Adjuster Vertical Actuator Handle Replacement
  Driver or Passenger Seat Adjuster Handle Replacement
  Driver or Passenger Seat Head Restraint Replacement
  Driver or Passenger Seat Head Restraint Guide Replacement
  Driver or Passenger Seat Cushion Frame Replacement
  Front Seat Cushion Outer Trim Panel Replacement
  Front Seat Cushion Inner Trim Panel Replacement
  Front Seat Cushion Cover and Pad Replacement
  Driver or Passenger Seat Backrest Cushion Cover and Pad Replacement
  Driver or Passenger Seat Back Cushion Frame Replacement
  Driver or Passenger Seat Recliner Handle Replacement
  Rear Seat Replacement - 40 Percent Seat
  Rear Seat Replacement - 60 Percent Seat
  Rear Seat Armrest Replacement
  Rear Seat Head Restraint Replacement
  Rear Seat Head Restraint Guide Replacement
  Rear Seat Frame Front Finish Cover Replacement - Lower
  Rear Seat Cushion Cover and Pad Replacement — 40 Percent Seat
  Rear Seat Cushion Cover and Pad Replacement — 60 Percent Seat
  Rear Seat Cushion Frame Replacement — 40 Percent Seat
  Rear Seat Cushion Frame Replacement — 60 Percent Seat
  Rear Seat Latch Release Strap Bezel Replacement
  Rear Seat Shoulder Belt Opening Bezel Replacement
  Rear Seat Back Cushion Panel Replacement
  Rear Seat Back Cushion Cover and Pad Replacement - Left Side
  Rear Seat Back Cushion Cover and Pad Replacement - Right Side
  Rear Backrest Cushion Frame Replacement — 40 Percent Seat
  Rear Backrest Cushion Frame Replacement — 60 Percent Seat
  Rear Backrest Cushion Latch Release Handle Replacement — 40 Percent Seat
  Rear Backrest Cushion Latch Release Handle Replacement — 60 Percent Seat
  Rear Seat Recliner Inner Finish Cover Replacement
  Rear Seat Recliner Outer Finish Cover Replacement
  Rear Number 2 Seat Replacement
  Rear Seat Number 2 Back Cushion Latch Release Handle Replacement
  Rear Seat Number 2 Back Cushion Panel Replacement
  Rear Seat Number 2 Cushion Cover and Pad Replacement
  Rear Seat Number 2 Cushion Frame Replacement
  Rear Seat Number 2 Head Restraint Replacement
  Rear Seat Number 2 Back Cushion Cover and Pad Replacement
  Rear Seat Number 2 Back Cushion Frame Replacement
  Rear Seat Riser Finish Cover Replacement
  Rear Seat Number 2 Inner Riser Replacement
  Rear Seat Number 2 Outer Riser Replacement
  Thread Repair
 Special Tools and Equipment
  Special Tools
 Seat Heating and Cooling
 Specifications
  Fastener Tightening Specifications
 Schematic and Routing Diagrams
  Heated/Cooled Seat Schematics
 Diagnostic Information and Procedures
  DTC B1925 or B2170
  DTC B2345
  DTC B2425 or B2430
  DTC B242A
  Symptoms - Seat Heating and Cooling
  Front Heated Seat Malfunction
 Repair Instructions
  Front Seat Heater Control Module Replacement
  Driver or Passenger Seat Backrest Cushion Heater Replacement
  Driver or Passenger Seat Cushion Heater Replacement
 Description and Operation
  Heated Seats Description and Operation
 17. Steering
 Power Steering
 Specifications
  Fastener Tightening Specifications
  Power Steering Pump Specifications
  Adhesives, Fluids, Lubricants, and Sealers
 Schematic and Routing Diagrams
  Power Steering Schematics
 Diagnostic Information and Procedures
  DTC C0176
  DTC C044A
  DTC C0456
  DTC C0475
  DTC C047A
  DTC C0545
  DTC C0565
  DTC C0569
  DTC C0710
  Symptoms - Power Steering System — Electronic Power Steering
  Symptoms - Power Steering System — Hydraulic Power Steering
  Variable Effort Steering Malfunction
  Power Steering System Test
  Power Steering Fluid Leaks
  Rattle, Clunk, or Shudder Noise from the Power Steering System — Hydraulic Power Steering
  Rattle, Clunk, or Shudder Noise from the Power Steering System — Electronic Power Steering
  Whine or Growl Noise from the Power Steering System — Electronic Power Steering
  Whine or Growl Noise from the Power Steering System — Hydraulic Power Steering
  Increase in Effort While Turning Steering Wheel
  Poor Return of Steering Wheel
  Steering Effort Hard or Too Easy in One or Both Directions — Electronic Power Steering
  Steering Effort Hard or Too Easy in One or Both Directions — Hydraulic Power Steering
 Repair Instructions
  Power Steering System Bleeding
  Checking and Adding Power Steering Fluid
  Power Steering Fluid Reservoir Replacement
  Power Steering Pump Pulley Replacement
  Power Steering Pump Replacement — 1.6L LDE and 1.8L 2H0
  Power Steering Pump Replacement — 2.0L Diesel LNP
  Steering Linkage Outer Track rod Replacement
  Steering Gear Boot Replacement
  Power Steering Fluid Reservoir Outlet Hose Replacement
  Power Steering Gear Inlet Pipe/Hose Replacement
  Power Steering Gear Outlet Pipe/Hose Replacement
  Steering Gear Replacement — Electronic Power Steering
  Steering Gear Replacement — Hydraulic Power Steering
  Steering Gear Bushing Replacement
  Steering Linkage Inner Tie Rod Replacement — Hydraulic Power Steering
  Steering Linkage Inner Tie Rod Replacement — Electronic Power Steering
  Power Steering Assist Motor Replacement
  Power Steering Control Module Calibration
 Description and Operation
  Power Steering System Description and Operation — Hydraulic Power Steering
  Power Steering System Description and Operation — Electronic Power Steering
  Variable Effort Steering System Description and Operation
 Special Tools and Equipment
  Special Tools
 Steering Wheel and Column
 Specifications
  Fastener Tightening Specifications
  Adhesives, Fluids, Lubricants, and Sealers
 Diagnostic Information and Procedures
  Symptoms - Steering Wheel and Column
  High Telescoping Effort
  High Effort While Tilting Column
  Noise in Steering Column
  Looseness in Steering Column
 Repair Instructions
  Intermediate Steering Shaft Replacement
  Steering Column Upper Trim Cover Replacement
  Steering Column Lower Trim Cover Replacement
  Indicator Switch Replacement
  Indicator Switch Bracket Replacement
  Steering Wheel Replacement
  Steering Wheel Spoke Lower Cover Replacement
  Steering Column Replacement
  Steering Angle Sensor Replacement
 Description and Operation
  Steering Wheel and Column Description and Operation
 18. Suspension
 Front Suspension
 Specifications
  Fastener Tightening Specifications
 Component Locator
  Front Suspension Components
 Repair Instructions
  Stabiliser Shaft Replacement
  Stabilizer Shaft Link Replacement
  Front Wheel Bearing and Hub Replacement
  Steering Knuckle Replacement
  Lower Control Arm Replacement
  Front Lower Control Arm Bush Replacement
  Wheel Stud Replacement
  Strut Assembly Removal and Installation
  Shock Absorber Disposal
  Strut, Strut Component, or Spring Replacement
 Description and Operation
  Front Suspension Description and Operation
 Special Tools and Equipment
  Special Tools
 Rear Suspension
 Specifications
  Fastener Tightening Specifications
 Component Locator
  Rear Suspension Components — Compound Crank
 Repair Instructions
  Rear Wheel Bearing and Hub Replacement - Disc Brake
  Rear Axle Bushing Replacement — Compound Crank
  Shock Absorber Replacement
  Shock Absorber Disposal
  Rear Spring Insulator Replacement
  Rear Spring Replacement
  Rear Axle Replacement
  Wheel Stud Replacement
 Description and Operation
  Rear Suspension Description and Operation — Compound Crank
 Special Tools and Equipment
  Special Tools
 Suspension General Diagnosis
 Diagnostic Information and Procedures
  Symptoms - Suspension General Diagnosis
  Vehicle Leads/Pulls
  Body Leans or Sways in Corners
  Torque Steer
  Memory Steer
  Noise Diagnosis - Front Suspension
  Noise Diagnosis - Rear Suspension
  Suspension Strut and Shock Absorber Testing - On Vehicle
  Wheel Bearings Diagnosis
  Trim Height Inspection
 Special Tools and Equipment
  Special Tools
 Tyres and Wheels
 Specifications
  Fastener Tightening Specifications
  Adhesives, Fluids, Lubricants, and Sealers
 Diagnostic Information and Procedures
  Radial tyre Lead/Pull Correction
 Repair Instructions
  Tyre and Wheel Removal and Installation
  Tyre Repair
  Tyre Dismounting and Mounting
 Description and Operation
  P-Metric Sized tyres Description
 Wheel Alignment
 Specifications
  Wheel Alignment Specifications
 Repair Instructions
  Wheel Alignment Measurement
  Front Camber Adjustment
  Front Caster and Camber Adjustment
  Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment
  Rear Caster and Camber Adjustment
  Rear Camber Adjustment
  Rear Toe Adjustment
 Description and Operation
  Camber Description
  Caster Description
  Toe Description
 19. Transmission
 Automatic Transmission - 6T30/6T40/6T45/6T50
 Specifications
  Fastener Tightening Specifications — Off Vehicle
  Fastener Tightening Specifications — On Vehicle
  Transmission General Specifications — 6T40/6T45/6T50
  Adhesives, Fluids, Lubricants, and Sealers
  Fluid Capacity Specifications - 6T40/45/50
  Fluid Pump Selective Specifications
  Range Reference
  Shift Solenoid Valve State and Gear Ratio
  Transmission Fluid Pressure Switch Logic
  Transmission Internal Mode Switch Logic
  Solenoid Valve Pressure — Gen 1
 Schematic and Routing Diagrams
  Automatic Transmission Controls Schematics
 Component Locator
  Disassembled Views
  Component Location
  Bushing, Bearing, and Washer Locations
  Seal Locations
  Ball Check Valve Locations
  Fluid Passages
 Diagnostic Information and Procedures
  DTC P0562 or P0563
  DTC P0601-P0604 or P062F
  DTC P0634
  DTC P0658 or P0659
  DTC P0667, P0668, or P0669
  DTC P06AC, P06AD, or P06AE
  DTC P0711, P0712, or P0713
  DTC P0716, P0717, P07BF, or P07C0
  DTC P071D
  DTC P0722, P0723, P077C, or P077D
  DTC P0741 or P0742
  DTC P0751 or P0752
  DTC P0776 or P0777
  DTC P0796 or P0797
  DTC P0815, P0816, or P0826
  DTC P0842 or P0843
  DTC P0850-P0852
  DTC P0872 or P0873
  DTC P0877 or P0878
  DTC P0961-P0963
  DTC P0965-P0967
  DTC P0969-P0971
  DTC P0973 or P0974
  DTC P0989 or P0990
  DTC P150C
  DTC P1761 or P1762
  DTC P182E or P1915
  DTC P1876
  DTC P2534
  DTC P2537
  DTC P2714 or P2715
  DTC P2719-P2721
  DTC P2723 or P2724
  DTC P2728-P2730
  DTC P2762, P2763, or P2764
  Symptoms - Automatic Transmission
  Control Solenoid Valve and Transmission Control Module Assembly Inspection
  Control Solenoid Valve and Transmission Control Module Assembly Input Shaft Speed/Output Shaft Speed Input Test
  Control Solenoid Valve and Transmission Control Module Assembly Cleaning
  Control Solenoid Valve and Transmission Control Module Assembly Solenoid Performance Test
  Transmission Adaptive Values Learn
  Transmission Fluid Level and Condition Check
  Line Pressure Check
  Road Test
  Torque Converter Diagnosis
  Clutch Plate Diagnosis
  Engine Coolant/Water in Transmission
  Fluid Leak Diagnosis
  Case Porosity Repair
  Transmission Fluid Cooler Flushing and Flow Test
  Bushing and Mating Shaft Inspection
  Noise and Vibration Analysis
  Whine/Growl Noise
  Automatic Transmission Fluid Leaks
  Gear Indicator Indicates Wrong Gear Selection
  No Park
  Harsh Garage Shift
  No Drive in All Ranges
  No First and Reverse Gears
  No First, Second, Third, and Fourth Gear
  No Second and Sixth Gear
  Harsh or Late First, Second, Third, and Fourth Shift
  Harsh First and Reverse Shift
  No Third, Fifth, and Reverse Gear
  Harsh or Late Second and Sixth Shift
  No Fourth, Fifth, and Sixth Gear
  Harsh or Late Third, Fifth, and Reverse Shift
  Harsh Fourth, Fifth, and Sixth Shift
  No Torque Converter Clutch Apply
  No Torque Converter Clutch Release
  Harsh Torque Converter Clutch Apply, or Inoperative or No Electronically Controlled Capacity Clutch Control
  No Reverse Gear
  Fluid Pressure High or Low
 Repair Instructions
  Manual Shift Detent Lever with Shaft Position Switch Assembly Replacement
  Transmission Control Lever Knob Replacement
  Transmission Control Replacement
  Automatic Transmission Range Selector Lever Replacement
  Range Selector Lever Cable Replacement
  Range Selector Lever Cable Adjustment
  Range Selector Lever Cable Bracket Replacement
  Transmission Fluid Cooler Pipe Connector Replacement - Radiator — except 1.4L LUJ
  Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
  Transmission Fluid Cooler Outlet Pipe Replacement — 2.0L Diesel LNP
  Transmission Fluid Cooler Outlet Pipe Replacement — LDE, LUW, 2H0, LFH and LAF
  Transmission Fluid Cooler Inlet Pipe Replacement — LDE, LUW, 2H0, and LAF
  Transmission Fluid Cooler Inlet Pipe Replacement — 2.0L Diesel LNP
  Automatic Transmission Fluid Pressure Test Hole Plug Replacement
  Front Wheel Drive Shaft Seal Replacement - Left Side
  Front Wheel Drive Shaft Seal Replacement - Right Side
  Manual Shift Shaft and Seal Replacement
  Control Solenoid Valve and Transmission Control Module Assembly Replacement
  Control Valve Body Cover Replacement — except 2.0L Diesel LNP
  Control Valve Body Cover Replacement — 2.0L Diesel LNP
  Control Valve Body Replacement
  Output Speed Sensor Replacement
  Input Speed Sensor Replacement
  Transmission Mount Bracket Replacement - Rear — LNP
  Transmission Mount Bracket Replacement - Rear — LAF and LBN
  Transmission Mount Replacement - Left Side
  Transmission Front Mount Replacement
  Transmission Rear Mount Replacement — Electronic Power Steering
  Transmission Replacement — 2.0L Diesel LNP
  Transmission Replacement — 2.4L LAF
  Transmission Replacement — 1.6L LDE, LXT, LXV, and 1.8L 2H0
  Lift Plate and Holding Fixture Installation
  Torque Converter Removal
  Control Valve Body Assembly Removal
  Input and Output Speed Sensor Removal
  Torque Converter Housing with Fluid Pump Assembly Removal — Non Hybrid
  Front Differential Carrier Assembly Removal - 6T40/45
  Drive and Driven Sprocket, Drive Link, and Park Pawl Removal - 6T40/45
  Internal Components Removal
  2-6 Clutch Piston Removal
  Manual Shift Detent Lever with Shaft Position Switch Assembly and Park Pawl Actuator Removal
  Manual Shift Shaft Seal Removal
  Input Shaft Support Replacement — Gen 1
  3-5-Reverse and 4-5-6 Clutch Fluid Seal Ring Replacement — Gen 1
  Front Wheel Drive Shaft Seal Replacement - Case Side
  Transmission Case Cleaning and Inspection
  Manual Shift Detent Lever with Shaft Position Switch Assembly and Park Pawl Actuator Installation
  Manual Shift Shaft Seal Installation
  2-6 Clutch Piston Installation - 6T40/45
  Low and Reverse and 1-2-3-4 Clutch Housing, Low and Reverse Clutch Assembly, Output Sun Gear, and 2-6 Clutch Plate Disassemble — Gen 1
  Input, Reaction, and Output Carrier Disassemble
  3-5-Reverse and 4-5-6 Clutch Housing Disassemble — 6T40/45/50 - Gen 1
  3-5-Reverse and 4-5-6 Clutch Housing Assemble — 6T40/45/50 - Gen 1
  Input, Reaction, and Output Carrier Assemble — Gen 1
  3-5-Reverse and 4-5-6 Clutch Housing, and Input, Reaction, and Output Carrier Installation
  Low and Reverse Clutch Assembly and Low and Reverse Clutch Plate Installation
  Low and Reverse and 1-2-3-4 Clutch Housing Disassemble
  Low and Reverse and 1-2-3-4 Clutch Housing Cleaning and Inspection
  Low and Reverse and 1-2-3-4 Clutch Housing Assemble
  Low and Reverse and 1-2-3-4 Clutch Housing, and 1-2-3-4 Clutch Plate Installation - 6T40/45
  Drive Sprocket, Driven Sprocket, and Drive Link Cleaning and Inspection
  Drive and Driven Sprocket, Drive Link, and Park Pawl Installation - 6T40/45
  Front Differential Carrier Cleaning and Inspection
  Front Differential Carrier Installation - 6T40/45
  Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential Ring Gear Removal - 6T40/45
  Front Wheel Drive Shaft Seal Replacement - Torque Converter Housing Side
  Torque Converter Housing Cleaning and Inspection
  Transmission Fluid Pump Disassemble - 6T40/45/50
  Fluid Pump Selective Measurement
  Transmission Fluid Pump Assemble - 6T40/45/50
  Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential Ring Gear Installation - 6T40/45
  Torque Converter Housing with Fluid Pump Assembly Installation — 6T40/6T45/6T50 Non Hybrid
  Input and Output Speed Sensor Installation
  Control Valve Body Assembly Disassemble — Gen 1
  Control Valve Body Cleaning and Inspection — Gen 1
  Control Valve Channel Plate Cleaning and Inspection — 6T40/45/50 - Gen 1
  Control Valve Body Assembly Assemble — Gen 1
  Control Valve Body Assembly Installation
  Control Solenoid Valve and Transmission Control Module Assembly Installation
  Control Valve Body Cover Installation
  Torque Converter Fluid Seal Replacement
  Torque Converter Installation
  Lift Plate and Holding Fixture Removal
 Description and Operation
  Definitions and Abbreviations
  Transmission Identification Information
  Transmission General Description
  Transmission Component and System Description
  Electronic Component Description
  Park - Engine Running
  Reverse
  Neutral - Engine Running
  Drive Range, First Gear Engine Braking
  Drive Range, First Gear
  Drive Range, Second Gear
  Drive Range, Third Gear
  Drive Range - Fourth Gear
  Drive Range, Fifth Gear
  Drive Range, Fifth Gear Default
  Drive Range, Sixth Gear
 Special Tools and Equipment
  Special Tools
 Clutch
 Specifications
  Fastener Tightening Specifications
  General Specifications
 Diagnostic Information and Procedures
  Symptoms - Clutch
  Clutch Does Not Disengage
  Clutch Slipping
  Clutch Grabbing
  Clutch Rattle
  Release Bearing Noisy with Clutch Engaged
  Clutch Noisy
  Clutch Pedal Hard to Push
 Repair Instructions
  Brake, Accelerator, and Clutch Pedal Replacement
  Clutch Pedal Return Spring Replacement — Tension Spring
  Clutch Master Cylinder Reservoir Hose Replacement — Left Hand Drive
  Clutch Master Cylinder Reservoir Hose Replacement — Right Hand Drive
  Clutch Master Cylinder Replacement
  Clutch Actuator Cylinder Front Pipe Replacement — D16, D20, and Left Hand Drive
  Clutch Actuator Cylinder Front Pipe Replacement — D16, D20, and Right Hand Drive
  Clutch Actuator Cylinder Front Pipe Replacement — F40 and Left Hand Drive
  Clutch Actuator Cylinder Front Pipe Replacement — F40 and Right Hand Drive
  Clutch Actuator Cylinder Pipe Replacement - D16
  Clutch Actuator Cylinder Pipe Replacement — F40
  Hydraulic Clutch System Bleeding
  Clutch Pedal Position Sensor Replacement
  Clutch Pressure and Driven Plate Replacement — D16 and D20
  Clutch Pressure and Driven Plate Replacement — LBS, LNP with MYJ
  Clutch Actuator Cylinder Replacement - D16
  Clutch Actuator Cylinder Replacement — F40-6
 Description and Operation
  Clutch System Description and Operation
 Special Tools and Equipment
  Special Tools
 Manual Gearbox - D16/D20
 Schematic and Routing Diagrams
  Gearbox Schematics
 Diagnostic Information and Procedures
  DTC P0807 or P0808
  DTC P080A
  DTC P0812
  Clutch Pedal Position Sensor Learn
 Repair Instructions
  Transmission Mount Bracket Replacement - Rear
  Transmission Front Mount Replacement
  Transmission Rear Mount Replacement
  Transmission Mount Replacement - Left Side
  Manual gearbox Gear lever and Selector Lever Cable Replacement
  Transmission Control Replacement
  Reverse Lamp Switch Replacement
  Speedometer Driven Gear Replacement
  Front Wheel Drive Shaft Seal Replacement - Left Side
  Front Wheel Drive Shaft Seal Replacement - Right Side
  Transmission Replacement
  Manual Gearbox Gear lever and Selector Lever Cable Adjustment
  Transmission Fluid Level Inspection
  Reverse Lamp Switch Removal
  Selector and Shift Lever Cable Bracket Removal
  Speedometer Driven Gear Removal
  Clutch Actuator Cylinder Removal
  Selector Control Housing Removal
  Transmission Cover Removal
  Transmission Case Removal
  Holding Fixture Installation
  5th Selector Fork Removal
  5th Gear Synchroniser Removal
  5th Driven Gear Removal
  5th Gear Removal
  5th Selector Blocking Lever Removal
  Shift Shaft Detent Removal
  Selector Shaft and Fork Assemblies Removal
  Input Shaft and Main Shaft Removal
  Transmission Magnet Removal
  Clutch and Differential Housing Cover Removal
  Front Differential Assembly Removal
  Front Differential Assembly Disassemble
  Front Differential Assembly Assemble
  Front Differential Assembly Installation
  Clutch and Differential Housing Cover Installation
  Transmission Magnet Installation
  Input Shaft and Main Shaft Installation
  Selector Shaft and Fork Assemblies Installation
  Selector Shaft Detent Installation
  5th Selector Blocking Lever Installation
  5th Gear Installation
  5th Driven Gear Installation
  5th Gear Synchroniser Installation
  5th Selector Fork Installation
  Holding Fixture Removal
  Transmission Case Installation
  Transmission Cover Installation
  Selector Control Housing Installation
  Clutch Actuator Cylinder Installation
  Speedometer Driven Gear Installation
  Selector and Shift Lever Cable Bracket Installation
  Reverse Lamp Switch Installation
  Input Shaft Disassemble
  Input Shaft Assemble
  Main Shaft Disassemble
  Main Shaft Assemble
 Description and Operation
  Transmission Identification Information
  Transmission System Description and Operation
 Special Tools and Equipment
  Special Tools
 Manual Gearbox - F40
 Specifications
  Fastener Tightening Specifications
  Manual Gearbox Specifications
 Schematic and Routing Diagrams
  Gearbox Schematics
 Component Locator
  Manual Gearbox Component Views
 Diagnostic Information and Procedures
  DTC P0806-P0808
  DTC P080A
  Clutch Pedal Position Sensor Learn
  Symptoms - Manual Transmission
 Repair Instructions
  Manual Gearbox Gear lever and Selector Lever Cable Adjustment
  Selector and Gear Lever Cable Bracket Replacement
  Transmission Control Replacement
  Manual gearbox Gear lever and Selector Lever Cable Replacement
  Reverse Lamp Switch Replacement
  Shift Control Housing Seal Replacement
  Transmission Front Mount Replacement
  Transmission Rear Mount Replacement — Hydraulic Power Steering
  Transmission Mount Replacement - Left Side
  Transmission Mount Bracket Replacement - Rear
  Front Wheel Drive Shaft Seal Replacement - Left Side
  Front Wheel Drive Shaft Seal Replacement - Right Side
  Transmission Replacement
  Transmission Fluid Level Inspection
 Description and Operation
  Transmission System Description and Operation
 Introduction
  Transmission Identification Information
 Special Tools and Equipment
  Special Tools
 Shift Lock Control
 Schematic and Routing Diagrams
  Shift Lock Control Schematics
 Diagnostic Information and Procedures
  DTC B270A
  Symptoms - Automatic Transmission Shift Lock Control
  Transmission Control Lever Malfunction
 Repair Instructions
  Automatic Transmission Shift Lock Control Actuator Replacement
 Description and Operation
  Automatic Transmission Shift Lock Control Description and Operation