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Engine Front Cover with Oil Pump Replacement

Removal Procedure

  1. Open the bonnet.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection : without Start/Stop System .
  3. Remove the exhaust manifold. Refer to Exhaust Manifold Replacement : 2.4L LAF → 2.0L Diesel LNP → 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH .
  4. Drain the cooling system. Refer to Cooling System Draining and Filling .
  5. Remove the air conditioning compressor. Refer to Air Conditioning Compressor Replacement : 2.4L LAF → LNP → 1.6L LDE and 1.8L 2H0 .
  6. Remove the generator. Refer to Generator Replacement : 2.4L LAF → 1.8L 2H0 → 2.0L Diesel LNP .
  7. Remove the timing belt rear cover. Refer to Timing Belt Rear Cover Replacement : 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH .
  8. Remove the sump. Refer to Sump Replacement .
  9. Remove the radiator outlet hose from the water pump. Refer to Radiator Outlet Hose Replacement : 1.8L 2H0 → 2.0L Diesel LNP → LAF .

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  11. Remove the engine oil cooler inlet pipe bolt (4).
  12. Push the engine oil cooler inlet pipe (1) into the engine oil cooler housing (2).
  13. Remove the 2 engine oil cooler outlet pipe bolts (5) from the water pump.
  14. Push the engine oil cooler outlet pipe (3) into the engine oil cooler housing (2).

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  16. Remove the 8 engine front cover bolts (2, 3).
  17. Remove the engine front cover (4).
  18. Remove the engine front cover seal (1).

Installation Procedure

  1. Clean sealing surface.

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  3. Install a NEW engine front cover seal (1).
  4. Install the engine front cover (4).
  5. Caution: Refer to Fastener Caution in the Preface section.

  6. Install the 8 engine front cover bolts (2, 3) and tighten to 20 N·m (15 lb ft).

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  8. Push the engine oil cooler outlet pipe (3) to the water pump (6).
  9. Install the engine oil cooler outlet pipe bolts (5) and tighten to 8 N·m (71 lb in).
  10. Push the engine oil cooler inlet pipe (1) into the water pump (6).
  11. Install the engine oil cooler inlet pipe bolt (4) and tighten to 8 N·m (71 lb in).
  12. Install the radiator outlet hose to the water pump. Refer to Radiator Outlet Hose Replacement : 1.8L 2H0 → 2.0L Diesel LNP → LAF .
  13. Install the oil pan. Refer to Sump Replacement .
  14. Install the timing belt rear cover. Refer to Timing Belt Rear Cover Replacement : 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH .
  15. Install the generator. Refer to Generator Replacement : 2.4L LAF → 1.8L 2H0 → 2.0L Diesel LNP .
  16. Install the air conditioning compressor. Refer to Air Conditioning Compressor Replacement : 2.4L LAF → LNP → 1.6L LDE and 1.8L 2H0 .
  17. Install the exhaust manifold. Refer to Exhaust Manifold Replacement : 2.4L LAF → 2.0L Diesel LNP → 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH .
  18. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection : without Start/Stop System .
  19. Fill the cooling system. Refer to Cooling System Draining and Filling .
  20. Close the bonnet.
   


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