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Brake, Accelerator, and Clutch Pedal Replacement - Right Hand Drive

Removal Procedure
  1. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement : LDE, LXV, LUW, 2H0 and LFH .
  2. Loosen steering gear tank remove bolt.

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  3. Remove the brake booster bolts (1).

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    Note: 

       • Do NOT open hydraulic brake system.
       • Second mechanic required.

  4. Pull the brake booster and the BPMV assembly forward in order to get access to the brake pedal bracket nuts (1).
  5. Remove the brake pedal bracket nuts (1).
  6. Remove the instrument panel lower trim pad cover. Refer to Instrument Panel Lower Trim Pad Cover Replacement .
  7. Remove the steering column upper trim cover. Refer to Steering Column Upper Trim Cover Replacement .
  8. Remove the steering column lower trim cover. Refer to Steering Column Lower Trim Cover Replacement .
  9. Remove the intermediate steering shaft. Refer to Intermediate Steering Shaft Replacement .
  10. Remove the steering column. Refer to Steering Column Replacement .

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  11. Disconnect the brake pedal pushrod (1) from the brake pedal with brake pedal applied a bit.

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  12. Remove the clutch master cylinder nuts (2) from the pedal bracket, if equipped.
  13. Disconnect clutch master cylinder push rod (1) from the clutch pedal, if equipped.

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  14. Remove the brake pedal bracket bolt (1) from the tie bar.
  15. Separate wiring harness from pedal bracket.
  16. Disconnect electrical connectors.
  17. Remove brake and accelerator and clutch pedal assembly from vehicle.
  18. Transfer component parts as needed.

Installation Procedure

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  1. Install the brake and accelerator and clutch pedal assembly to the vehicle.
  2. Install wiring harness to brake pedal bracket.
  3. Connect electrical connectors.

    4. Caution: Refer to Fastener Caution in the Preface section.

  4. Install brake pedal bracket bolts and tighten to 20N·m (15 lb ft).
  5. Connect clutch master cylinder push rod (1) to the clutch pedal, if equipped.

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  6. Install the clutch master cylinder nuts (2) to the pedal bracket, if equipped and tighten to 18 N·m (13 lb ft).

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  7. Connect the brake pedal pushrod (1) to the brake pedal.
  8. Install the steering column. Refer to Steering Column Replacement .
  9. Install the intermediate steering shaft. Refer to Intermediate Steering Shaft Replacement .
  10. Install the steering column lower trim cover. Refer to Steering Column Lower Trim Cover Replacement .
  11. Install the steering column upper trim cover. Refer to Steering Column Upper Trim Cover Replacement .
  12. Install the instrument panel lower trim pad cover. Refer to Instrument Panel Lower Trim Pad Cover Replacement .

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    Note: 

       • Do NOT open hydraulic brake system.
       • Second mechanic required.

  13. Pull the brake booster and the BPMV assembly forward in order to gain access to the brake pedal bracket nuts (1).
  14. Install the pedal bracket nuts (1) and tighten to 20 N·m (15 lb ft).

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  15. Install the brake booster bolts (1) and tighten to 19 N·m (15 lb ft).
  16. Install steering gear tank and tighten bolt.
  17. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement : LDE, LXV, LUW, 2H0 and LFH .
  18. Calibrate the brake pedal position sensor. Refer to Brake Pedal Position Sensor Calibration .
   


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